Kyung Ho
Kim
,
Jin You
Zheng
,
Woonsup
Shin
* and
Young Soo
Kang
*
Korea Center of Artificial Photosynthesis, Department of Chemistry, Sogang University, Seoul 121-742, South Korea. E-mail: yskang@sogang.ac.kr (Y. S. Kang); shinws@ sogang.ac.kr (W. Shin)
First published on 13th March 2012
Dendritic materials are attractive as catalysts due to their highly ordered structure and high surface area. Herein, we report a NiFe dendritic nanostructure obtained by a simple electrodeposition without template. The control of concentration, potential, and pH plays an important role in the formation of the dendritic nanostructures. The longer and thinner NiFe dendritic nanostructure was obtained by changing the potential from −1.1 to −1.3 V vs. Ag/AgCl and a highly ordered nanostructure was obtained at the low pH of 2. NiFe dendritic material obtained at a potential of −1.3 V in pH 2.00 at 0.025 M NiSO4 and 0.025 M FeSO4 has a three-dimensional nanostructure. The growth mechanism of the NiFe dendritic nanostructure was investigated by SEM and the ED pattern of TEM. EDS, XRD, and XPS were used to investigate elemental composition, crystalline structure, and the chemical state of the as-obtained NiFe dendritic material. The efficiency of water-oxidation catalysts is critically influenced by the surface conditions and controlling the surface state is a major factor in developing an artificial photosynthetic system which stores the sunlight energy by water-splitting and carbon dioxide reduction in aqueous solution. Hence, we tested the NiFe dendritic nanomaterial as an oxygen-evolving catalyst and found that it shows oxygen evolution at 0.44 V vs. Ag/AgCl in 1 M NaOH solution.
Formation of these dendritic materials was controlled by surface energy under non-equilibrium conditions.16,17 When the system is under non-equilibrium states, overpotential plays a key role in formation of dendrites. Dendritic structures are not interfered with charge transfer by grain boundaries due to physically connected networks which are composed of center-branches and side-branches or leaves.18 Therefore dendritic nanomaterials show new possibilities for better catalysts.
Another important factor determining properties of materials is the chemical composition. NiFe alloy materials have been used not only as memory and storage devices19,20 but also catalysts for the oxygen evolution reaction (OER)21 and hydrogen evolution reaction22 because of their mechanical, chemical, and magnetic properties.23,24 Different NiFe structures, such as nanoparticles,25 nanowires,26,27 nanorods,28 nanotubes,29 and flower-like structures30 were synthesized by various techniques, but synthesis of the dendritic NiFe structure has not yet been reported.
Compared to other techniques, electrochemical technique is a very attractive method due to deposition rate control by potentials or currents, thicknesses control of films by deposition time, selectivity of deposition parts on a substrate, and low cost of equipments. Furthermore, electrodeposition is a suitable method for study on synthesis and mechanism of dendritic material because growth rate and mass transport rate is controlled by concentrations of salts and applied potentials.18 Recently, so many dendritic metals and metal alloys obtained by electrodeposition have been reported, such as Fe,31 Co,32 Ni,33 Cu,14 Zn,18 Pd,34 Ag,35 Pt,36 Au,37 AgCu,38 CuNi,15 NiPb39 and so on. In addition, highly ordered NiFe nanowires,26,27 nanorods and nanotubes29 have been fabricated by template-assisted electrodeposition. However, the template-based synthesis is difficult and complicated. Herein, we easily and conveniently synthesized well-ordered NiFe dendritic nanostructures by templateless electrodeposition.
Dendritic materials have so far been fabricated by researchers, but their applications have rarely been studied. The NiFe alloys have been known as materials for OER in the previous reports.40,41 Nickel oxide electrodes containing iron impurities showed low oxygen overpotential in basic solution.42 Potvin and Brossard43 insisted that a 45/55% nickel-iron alloy had the lowest oxygen overvoltage for OER in basic solution at 80 °C and McFarland et al.44 discussed that NiFe-oxide films electrodeposited on hematite substrates played a great role as a catalyst for OER. Herein, we electrochemically tested the dendritic NiFe films as catalysts for OER in artificial photosynthesis that store sunlight energy by water-splitting in aqueous solution. Research of oxygen-evolving catalysts is important because oxygen evolution overpotential decrease the conversion efficiency of light to current in water-oxidation reaction.45 Dendritic NiFe films as a catalyst are expected to increase the catalytic efficiency in electrochemical water-oxidation reaction due to high surface area and efficient electron transfer.
In this research, we discussed electrochemical synthesis of dendritic NiFe films and the effects of factors in different deposition conditions, such as the concentration of precursor, potentials, pH, and electrolytes. Detailed characterizations for morphologies, structures, and mechanism of as-prepared NiFe films are investigated. Catalytic activity for OER was also studied in the as-obtained samples by using the cyclic voltammetric technique.
NiFe dendrites were prepared on the Ni foil by electrolytic deposition in a solution containing 0.025 M NiSO4 (Yakuri Pure Chemicals, 98.5+%), 0.025 M FeSO4 (Junsei Chemical, 98.5+%) and 0.1 M Na2SO4 (Jin Chemical, 99+%) at room temperature. A small amount of 1 M H2SO4 (Jin Chemical, 95+%) was added to the mixed solution to adjust the pH. The mixed solution containing 0.025 M NiCl2 (Duksan Pure Chemical, 96+%), 0.025 M FeCl2 (Sigma-Aldrich, 99%) and 0.1 M NaCl (Samchun Pure Chemical, 99%) was used to confirm how an electrolyte affects the formation of dendrites.
Electrolytic deposition was carried out under constant potentials of −1.1, −1.2, and −1.3 V in the mixed solution at pH 3.0, 2.5, and 2.0 for 300 s to investigate the effect of potentials and pHs and also under constant potentials of −1.3 V at pH 2.0 for 300 s with mixed solutions containing 0.010, 0.025, and 0.050 M precursor ions to check morphologic characterization by various concentrations. In addition, the electrochemical deposition was carried out under a constant potential of −1.3 V in the mixed solution at pH 2.0 for 30 s, 50 s, 100 s, and 900 s in order to study a growth mechanism of the NiFe dendritic structure. The different solution containing 0.025 M NiCl2 (Duksan Pure Chemical, 96+%), 0.025 M FeCl2 (Sigma-Aldrich, 99%) and 0.1 M NaCl (Samchun Pure Chemical, 99%) was used to confirm how an electrolyte affects the formation of dendrites. After an electrochemical deposition, the electrodes were washed with deionized water and kept in a petri dish at room temperature.
![]() | ||
Fig. 1 FE-SEM images of dendritic NiFe structures in different magnifications of (a) and (b) obtained at −1.3 V in pH 2.0 for a deposition time of 300 s. |
The characterizations of dendritic films were analyzed by different equipments of EDX, XRD, TEM, and XPS. Energy Dispersive X-ray spectra (EDX) in Fig. 2 were obtained from the region marked in the FE-SEM image of the prepared film. The sample was prepared under conditions stated in Fig. 1 with a different deposition time of 900 s. These spectra correspond to Ni, Fe, and O, as shown in Fig. 2. The EDX analysis consistently indicates that the ratio of Ni/Fe (40.39/45.32) is close to 1 in Table 1.
![]() | ||
Fig. 2 The FE-SEM and EDX image of dendritic NiFe nanostructures obtained at −1.3 V in pH 2.0 for a deposition time of 900 s. |
Element | Weight (%) | Atomic (%) |
---|---|---|
O K | 4.45 | 14.29 |
Fe K | 49.33 | 45.32 |
Ni K | 46.21 | 40.39 |
Totals | 100.00 | 100.00 |
Elemental composition of the dendritic NiFe in a center-branched spot was shown in Fig. 3. The ratio of Ni to Fe given in Table 2 was approximately 1 as the same result not only at a center-branch but also at a side-branch of the dendritic material. But the atomic ratio of O measured from each spot was different according to the parts exposed to air or not.
![]() | ||
Fig. 3 The FE-SEM image of dendritic NiFe nanostructures obtained at −1.3 V in pH 2.0 for a deposition time of 300 s and EDX images at different spots. |
Spectrum 1 | Spectrum 2 | ||
---|---|---|---|
Element | Atomic (%) | Element | Atomic (%) |
O K | 15.77 | O K | 38.43 |
Fe K | 41.50 | Fe K | 31.35 |
Ni K | 42.73 | Ni K | 30.22 |
Totals | 100.00 | Totals | 100.00 |
The crystalline structure of the dendritic NiFe film was investigated by XRD in Fig. 4. The upper and lower lines given in Fig. 4 indicate XRD patterns of the Ni plate and the as-prepared sample, respectively. The positions of all diffraction peaks corresponding to (111), (200), (220), and (311) planes at the lower line indicate that the as-obtained film is corresponding with NiFe alloy which consists of face-centered cubic structure indexed in JCPDS.
![]() | ||
Fig. 4 XRD patterns of the plated Ni electrode (upper line) and the dendritic NiFe film (lower line) obtained at −1.3 V in pH 2.0 for a deposition time of 300 s. |
The TEM image and ED pattern of the dendritic NiFe film are presented in Fig. 5. The TEM image shows well-defined dendritic nanostructures in the as-obtained NiFe film and the ED pattern shows the crystal orientation in which dendritic NiFe nanostructures grow. Leaves of dendrites attached at the center-branch of dendritic NiFe material grow in the direction of the (220) plane. We confirmed that different leaves of the dendritic NiFe nanostructure grew to the regular (220) direction.
![]() | ||
Fig. 5 The TEM and ED pattern of the dendritic NiFe nanostructure obtained at −1.3 V in pH 2.0 for a deposition time of 300 s. |
The surface of the electrodeposited NiFe dendritic film was investigated by X-ray photoelectron spectroscopy (XPS) in Fig. 6. The dendritic NiFe nanomaterial was prepared on a copper electrode to avoid the influence of Ni. All elemental peaks obtained from the dendritic NiFe film are shown in Fig. 6 (a). The XPS profiles of Ni 2p3/2, Fe 2p3/2, and O 1s show chemical states of Ni and Fe on the surface. Ni 2p3/2 peaks at 852.7, 856.5 eV according to chemical states indicates that it is composed of metallic Ni, and Ni(OH)2 or NiO.37 In the Fe 2p3/2 spectrum, three peaks at 707.0, 709.2, and 711.8 eV are related to metallic Fe, Fe(OH)2 or FeO, and FeO(OH), respectively.46 It is difficult to distinguish metal hydroxide and metal oxide in the XPS spectrum because both of them have similar binding energies. The main peak at 531.5 eV in the O spectrum indicates oxygen bound to Ni2+ and Fe3+, and the other peak at 529.6 eV belongs to oxygen bound to Fe2+.46 According to XPS data on the NiFe surface in Table 3, the elemental composition of the dendritic NiFe film corresponds to the result by EDX analysis except for high oxygen ratio. In anomalous codeposition, reduction of Fe2+/Fe could be faster than reduction of Ni2+/Ni for very short electrodeposition time due to the high rate constant (k) of an iron reduction. With increasing deposition time, reduction rates of Ni2+ and Fe2+ ions became almost the same by diffusion.47 Therefore the ratio of Ni/Fe is close to 1.
![]() | ||
Fig. 6 XPS spectra of dendritic NiFe materials before Ar ion sputtering: (a) an entire XPS spectrum, (b) a Ni 2p3/2 spectrum, (c) a Fe 2p3/2 spectrum, (d) an O 1s spectrum. |
Name of Peaks | Peak BE (eV) | Atomic (%) |
---|---|---|
O 1s | 531.89 | 65.78 |
Fe 2p3/2 | 711.93 | 17.33 |
Ni 2p3/2 | 856.65 | 16.89 |
![]() | ||
Fig. 7 FE-SEM images of dendritic NiFe nanostructures obtained at −1.3 V at pH 2.0 for different deposition times; (a) 30 s, (b) 50 s, (c) 100 s, and (d) 900 s. Insets show different magnifications. |
Nucleation of NiFe materials occurred on the substrate by the reduction of metal ions during a deposition time of 30 s. The nuclei of NiFe alloy are distributed in all regions on the substrate and are smaller than 1 μm in length in Fig. 7 (a). These nuclei grow to motif crystals composed of single crystals with a hexagonal pattern. Well-defined hexagonal crystals are connected to another one, which is a characteristic structure of the dendritic materials. The dendritic crystals grow along a (220) plane of the fixed direction as confirmed by the ED pattern of TEM. Herein, it is assumed that other planes, except for the (220) plane, are adsorbed by anions in order to decrease surface energy. Therefore these crystals grow along a (220) plane with relatively high surface energy and are form stem-like structures of the center branches.
Growth of side-branched crystals in the stem-like structure would be controlled by adsorption of anions and the limitation of mass transport on the facets of hexagonal crystals. All side-branched crystals also grow in the (220) plane due to the difference of the surface energy by anion effects. Detailed shapes of side-branches as shown in the TEM image depend on the difference of mass transport by positions of the hexagonal facets. While reduction of metal ions proceeds, edges of the hexagonal crystal grow faster than regions such as the plane surfaces due to a high concentration of metal ions by diffusion. As a result, side-branched crystals are formed to hexagonal patterned crystals and grow further as stem-like crystals. FE-SEM images in Fig. 7 show that crystals gradually grow to dendritic structures.
![]() | ||
Fig. 8 FE-SEM images of NiFe film structures obtained at −1.3 V at pH 2.0 for a deposition time of 300 s at different concentrations; (a) 0.01 M, (b) 0.025 M, and (c) 0.050 M NiSO4, FeSO4, respectively. |
The effect of potential on the formation of dendritic NiFe nanostructures was discussed from the results in Fig. 9. These films shown in Fig. 9 were prepared by the reduction of Ni2+ and Fe2+ ions at different deposition potentials. The reduction potential of Ni2+ and Fe2+ measured by using a Ag/AgCl (sat') reference electrode is experimentally −0.8 and −1.1 V, respectively. To obtain NiFe alloy, the deposition potential was applied at over or equal to −1.1 V.
![]() | ||
Fig. 9 FE-SEM images of NiFe structures obtained at pH 3.0 for a deposition time of 300 s at different potentials; (a) −1.1, (b) −1.2, and (c) −1.3 V. |
Three different crystal growth patterns were shown in the NiFe films electrodeposited at −1.1, −1.2, and −1.3 V. When a deposition potential of −1.1 V was applied, NiFe nanoparticles were formed on the substrate. The crystals grow slowly at low potential because crystal growth by the reduction of metal ions is affected by reduction rate. Crystalline structures under these conditions consisted of rounded shapes, not hexagonal shapes, in order to form energetically stable crystals on the surface. Different NiFe dendritic structures were observed in Fig. 9 (b) and (c) when more negative potentials were applied. Overpotential at −1.2 V allowed the dendritic structure to form in a non-equilibrium state, as shown in Fig. 9 (b). Excessive energy above activation energy level can be obtained by overpotential and is needed to form a dendritic structure. Because the reduction rate of metal ions on the substrate is faster than the mass transport rate of metal ions from bulk solution to the surface, nuclei grow to hexagonal motif crystals. Therefore the potential plays a key role in the formation of dendritic structures. Fast crystal growth by the overpotential on the surface generates hexagonal-patterned crystals, and then the hexagonal crystal grows to a dendritic structure by the diffusion of metal ions.
The dendritic NiFe structures formed by increasing overpotential at −1.3 V in Fig. 9 (c) became thinner and longer than the dendritic structure obtained at a low overpotential of −1.2 V. As overpotentials were increased, a lot of nuclei could be produced at a fixed concentration so the dendritic structure grows to be long and thin in a high nucleation density. On the other hand, the dendrites fabricated under low overpotential conditions were thick and short by relatively slow crystal growth rate and low nucleation density. We conclude that the thickness and the length of dendrites can be controlled by overpotentials applied on the substrate.
Non-dendritic materials given in Fig. 10 were consisted of nickel–iron hydroxide on the basis of the expected results in Table 4. Elemental analysis of two distinctive morphologies in the NiFe film was conducted by using EDX. One part of a silky flower-like material consisted of nickel–iron hydroxide due to the relatively higher atomic ratio of oxygen/metals (69.98/27.41) given in Table 4. Hydrogen evolution at the negative potentials (2H2O + 2e− → H2 + 2OH−, E° = −1.025 V vs. Ag/AgCl) results in high pH by generation of hydroxide ions on the surface, which causes formation of nickel–iron hydroxides. Another spot of a dendritic material is composed of metallic nickel–iron due to relatively low atomic ratio of oxygen/metals (28.84/71.16). Oxygen from the EDX spectrum can be detected by the exposure in the air. Therefore we expect that the control of pH is important because hydroxide ions have effect on formation of the dendritic structure.
![]() | ||
Fig. 10 FE-SEM images of the NiFe film obtained at −1.1 V in pH 3.0 for a deposition time of 300 s. |
Spectrum 1 | Spectrum 1 | ||
---|---|---|---|
Element | Atomic (%) | Element | Atomic (%) |
O K | 69.98 | O K | 28.84 |
Fe K | 15.20 | Fe K | 37.56 |
Ni K | 12.21 | Ni K | 33.60 |
S K | 2.61 | Totals | 100.00 |
Totals | 100.00 |
The effect of pH on the dendritic NiFe structure was investigated at a pH of 2.0, 2.5, and 3.0 in the same potential. Different morphologies of the NiFe films fabricated from each pH are shown in Fig. 11. When pH was decreased from 3 to 2, nickel–iron hydroxides were also decreased, resulting in the formation of well-defined dendritic structures. The formation of different morphologies in different pH was influenced by overpotential and hydrogen ion concentration. Thinner and longer dendritic structures were shown in Fig. 11 because higher overpotential with increasing pH was applied to the system. High overpotential increases the hydroxide ion concentration by the reduction of water and has a negative effect on the formation of highly ordered dendritic structures.
![]() | ||
Fig. 11 FE-SEM images of dendritic NiFe structures obtained at −1.3 V for a deposition time of 300 s with different pHs; (a) 2.0, (b) 2.5, and (c) 3.0. |
Hydrogen ion concentration as another factor affecting the formation of well-defined structures controls the amount of nickel–iron hydroxide by diffusion of hydrogen ions. When the metal and the hydrogen ions approach to the electrode surface by diffusion, these ions compete for the decrease of hydroxide ions with production of the nickel–iron hydroxide or H2O. The nickel–iron hydroxide is difficult to deposit because H2O is vigorously produced by the faster diffusion rate of the hydrogen ion than the nickel–iron hydroxide. Therefore the pH control plays a key role in the formation of highly ordered dendritic structures.
The NiFe films were prepared by electrodeposition in the same conditions using only different electrolytes and their morphologies are displayed in Fig. 12. In palladium dendritic nanowires, dendritic structures were synthesized by using sulfate ions but were not fabricated by using chloride ions.48 However, dendritic structures were observed in all NiFe films prepared by using sulfate and chloride ions as electrolytes. Therefore, kinds of electrolytes have no critical effect on the formation of the NiFe dendritic structures.
![]() | ||
Fig. 12 FE-SEM images of dendritic NiFe structures obtained at −1.3 V in pH 2.0 for a deposition time of 300 s with different electrolytes; (a) sulfate ions and (b) chloride ions. |
![]() | ||
Fig. 13 Cyclic voltammogram in 1.0 M NaOH solution at 298 K at (a) the Ni electrode (dashed and dotted line) and (b) the dendritic NiFe film (solid line). |
M(OH)4 + 2OH− ↔ M(O(OH))2 + 2H2O + 2e− |
MO2 + 2OH− ↔ M(O(OH))2 + 2e− | (1) |
The electrodeposited dendritic NiFe films have different phases similar to the reported nanosized Ni(OH)2 where one anodic peak is separated to two peaks due to the conversion of α-Ni(OH)2 to γ-NiO(OH) and β-Ni(OH)2 to β-NiO(OH).49 The peak at a3 is obviously O2 evolution. Although the anodic peak from the conversion of Ni(III)Fe(III)/Ni(IV)Fe(IV) is not observed due to O2 evolution, the steep cathodic peak at c1 is shown by the conversion of Ni(IV)Fe(IV)/Ni(III)Fe(III) as in the following equation.
M(O(OH))2 + 2OH− ↔ MO4 + 2H2O + 2e− | (2) |
The reduction peak c2 is responsible for reverse reaction of (1).49,50 The Ni(III)Fe(III) converts to Ni(II)Fe(II) at this potential. The peak c3 corresponds to the conversion of Ni(II)Fe(II) to Ni(0)Fe(0) and a4 corresponds to opposite conversion, as shown in the following equation.22
M(OH)4 + 4e− ↔ M + 4OH− | (3) |
The mechanism of the OER in the dendritic NiFe film is shown in Scheme 1. MO2(OH)2 oxidizes to MO4 in alkaline solution, and then MO4 generates oxygen by water-oxidation. At oxygen evolution potential, M(OH)4 is quickly converted to MO2(OH)2. Therefore the anodic peak of Ni(III)Fe(III)/Ni(IV)Fe(IV) was not observed in the cyclic voltammogram because the oxygen is continuously generated by this cycle. The sharp reduction peak of Ni(IV)Fe(IV)/Ni(III)Fe(III) was shown at a potential of 0.39 V as the evidence of oxidation of Ni(III)Fe(III)/ Ni(IV)Fe(IV).
![]() | ||
Scheme 1 A schematic diagram of the OER by the NiFe dendritic nanomaterials. |
The cyclic voltammogram for the OER by the dendritic NiFe film, the electroplated NiFe film, and the Ni electrode are shown in Fig. 14. The dendritic NiFe film and the electroplated NiFe film were synthesized under experimental conditions of Fig. 8 (b) and (c). OERs of these electrodes were measured in 1 M NaOH at 5 mV s−1 in the potential range 0.1–0.6 V. The dendritic NiFe nanostructure and the electroplated NiFe structure were used to compare the effect of oxygen evolution according to different particle sizes and structures (Fig. 14). The CV of the electroplated NiFe film here is similar to that of electroplating NiFe films already reported.22 Oxygen evolution on the NiFe alloy occurs at a less positive potential than on the Ni electrode to show that the NiFe alloy has an improved OER activity than the pure Ni.21 The oxygen evolution potential of the dendritic NiFe film slightly positively shifted compared to that of the electroplated NiFe film. This is because the anodic peak by the conversion of Ni(II)Fe(II)/Ni(III)Fe(III) is shifted to a less positive potential of 0.40 V by different surface area and structures, as shown in Fig. 13. The dendritic NiFe film shows better catalytic activity for the OER due to dendritic properties of high surface area and efficient charge transfer.
![]() | ||
Fig. 14 A cyclic voltammogram in 1 M NaOH solution at 298 K with different electrodes; (a) the electrode modified by dendritic NiFe materials (solid lines), (b) the electrode modified by NiFe plating (dashed line), and (c) the Ni electrode (dashed and dotted line). |
![]() | ||
Fig. 15 Accumulated charge vs. time profile for bulk electrolysis of the as-prepared NiFe dendritic film at 0.50 V in 1 M NaOH solution at pH 14.0. |
This journal is © The Royal Society of Chemistry 2012 |