Yu
Zhang
,
Jianjian
Wang
,
Jiawen
Ren
*,
Xiaohui
Liu
,
Xiangcheng
Li
,
Yinjiang
Xia
,
Guanzhong
Lu
and
Yanqin
Wang
*
Shanghai Key Laboratory of Functional Materials Chemistry, Research Institute of Industrial Catalysis, East China University of Science and Technology, Shanghai, 200237, China. E-mail: wangyanqin@ecust.edu.cn; cutecube@ecust.edu.cn; Fax: +86-21-64253824; Tel: +86-21-64253824
First published on 2nd August 2012
By using cetyltrimethylammonium bromide (CTAB) as the template, a series of mesoporous niobium phosphates were synthesized at different pH values in an aqueous solution. Techniques such as small-angle X-ray diffraction, transmission electron microscopy (TEM) and N2 sorption technique were employed to characterize the mesoporous structures of thus-synthesized materials, EDAX to detect the composition, FTIR and solid state 31P MAS NMR to investigate the framework information, while their acidic properties were analyzed using NH3-TPD and pyridine-FTIR. Samples prepared at neutral to acidic conditions exhibited high surface area (213–297 m2 g−1), narrow pore size distribution (3–4 nm) and a great number of strong Lewis and Brönsted acid sites. These materials exhibited excellent activity in the dehydration of fructose to 5-hydroxymethylfurfural (HMF) in water. The maximum HMF yield reached 45% under 130 °C with a reaction time of 0.5 h and the yield slightly decreased to 32% after five cycles and the five-cycled catalyst can be almost regenerated by calcination at 500 °C with the yield of 40%. The excellent catalytic activity obtained in the aqueous phase can be attributed to its high acid site density and the tolerance to water.
Niobium phosphate is an example of solid acid which was considered to be a very important water tolerant catalyst despite the fact that not much is known concerning its surface acidity in protic media.3–5 Niobium phosphate exhibited unique acidic properties, such as Lewis–Brönsted acids, tunable acid site density and high thermal stability. In order to achieve high performance in catalysis, porous niobium phosphate materials have been synthesized by several groups with high surface area and uniform pore size distribution. For example, Fujiwara et al.6,7 have synthesized porous niobium phosphate by using hexadecyl amine (HDA) or hexylamine as the template, but the pores were in the micropore region, which restricted its further application for bulky molecules. Sarkar and Pramanik8 reported the synthesis of mesoporous niobium oxophosphate by using a long chain alkyl surfactant, tetradecyl trimethylammonium bromide, as the structure-directing agent and large pore size was obtained (3.35 nm). These reports mainly focus on the synthesis of novel structured materials without exploration of resultant materials as a solid acid. So efforts are being made here to develop high surface area mesoporous niobium phosphate and investigate its acidic properties as well as its application in catalysis.
On the other hand, dehydration reaction is the most important catalytic application of niobium-containing solid acid.9 Many efforts have been made to produce 5-hydroxymethylfurfural (HMF) from the dehydration of fructose. In biomass conversion processes HMF has been regarded as a versatile and key platform molecule which can be obtained from biomass-based carbohydrates and further converted into high quality chemicals and fuels. Thus various heterogeneous catalysts have been explored,10–16 but most reactions were carried out in the organic phase11 or ionic liquid12 up to now. The disadvantages such as environmental pollution risk, huge energy input and high cost owing to the necessary separation process, expensive solvents, and material corrosion strongly hamper the industrialization. In contrast, water is a valuable solvent with many advantages: it is natural, and hence readily and widely available, its disposal is regarded as benign with little effect on the environment. Therefore, some researchers have focused on the partial substitution of organic solvent with water.17,18 But there was no report on the dehydration of fructose to HMF by using pure water as the solvent, because in water, or very highly polar medium, very few solid acids can maintain their desirable activity and stability without the deactivation of their acid sites.19 This is because solid acids generally deactivate because of their violent reaction with anything that has an electron pair, in consequence, it will absorb and even react vigorously with water.
Herein, we developed a simple sol–gel hydrothermal approach to synthesize mesoporous niobium phosphate, in which the influence of pH towards the structure and acidic property was investigated. Thus-prepared mesoporous niobium phosphate possesses excellent catalytic activity for the dehydration of fructose to HMF using pure water as the solvent. This can be ascribed to its unique stability and water-tolerant acidic properties. This also provides an alternative approach to obtain HMF in high yield in an aqueous system.
Infrared (IR) spectra of pyridine adsorption were also recorded on the same instrument. The samples were pressed into self-supporting disks (13 mm diameter, 50 mg) and placed in an IR cell attached to a closed glass-circulation system. The disk was dehydrated by heating at 400 °C for 1 h under vacuum in order to remove physisorbed water. After the cell was cooled to room temperature, the IR spectrum was recorded as the background. Pyridine vapor was then introduced into the cell at room-temperature until equilibrium was reached, and then a second spectrum was recorded. Subsequent evacuations were performed at 100, 200, 300 and 400 °C, for 10 min followed by spectral acquisitions. The spectra presented were obtained by subtracting the spectra recorded before and after pyridine adsorption.
Ammonia temperature-programmed-desorption (NH3-TPD) was carried out in a PX200 apparatus (Tianjin Golden Eagle Technology Limited Corporation) with a thermal conductivity detector (TCD). The catalyst (100 mg) was charged into the quartz reactor, and the temperature was increased from room temperature to 500 °C at a rate of 10 °C min−1 under a flow of N2 (40 ml min−1), and then the temperature was decreased to 90 °C. Finally, NH3 was pulsed into the reactor at 90 °C under a flow of N2 (40 ml min−1). When the baseline was stable, the temperature was increased from 90 °C to 800 °C at a rate of 10 °C min−1.
The solid state 31P MAS NMR experiments were preformed on a Bruker AVANCE AV 400 spectrometer at a Larmor frequency of 161.938 MHz using a single-pulse sequence with high-power proton decoupling. A Bruker MAS probehead was used with a 4 mm zirconia rotor and chemical shifts were referenced to 85% H3PO4 at 0 ppm.
The analysis of the reaction products was carried out by means of a HPLC apparatus (Agilent 1200 Series) equipped with an XDB-C18 column (Eclipse USA). An auto-sampler (Agilent G1329A) was used to enhance the reproducibility. HMF was analyzed with an ultraviolet detector (Agilent G1314B) and other products were analyzed with a refractive index detector (Agilent G1362A).
Sample | Nb (at%) | P (at%) | O (at%) | Total (at%) | nNb/nP |
---|---|---|---|---|---|
NbPO-pH2 | 21.89 | 21.31 | 56.80 | 100 | 1.02/1 |
NbPO-pH7 | 23.19 | 17.75 | 59.05 | 100 | 1.31/1 |
NbPO-pH10 | 27.93 | 14.23 | 57.83 | 100 | 1.96/1 |
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Fig. 1 Small-angle (before calcination) and wide-angle (inset) XRD patterns of mesoporous niobium phosphate (NbPO) samples. |
Nitrogen adsorption–desorption isotherms and the pore size distributions of these materials are shown in Fig. 2. All these samples, except NbPO-pH10, are of type IV isotherms, with hysteresis loops which are intermediated between typical H1 and H2-type in the P/Po range from 0.4 to 0.8, characteristic of mesoporous materials according to IUPAC classification. This hysteresis suggested the presence of large uniform wormlike mesopores.20 The Brunauer–Emmett–Teller (BET) surface area, average pore diameter, and pore volume of these samples are summarized in Table 2. It can be seen that increasing the pH of the pre-mixture would reduce both the surface area and pore volume. The respective BET surface area and pore volume of sample NbPO-pH2 were 290.1 m2 g−1 and 0. 29 ml g−1; of the sample NbPO-pH7 were 213.7 m2 g−1 and 0.27 ml g−1 and were only 34.6 m2 g−1 and 0.06 ml g−1 for the sample NbPO-pH10. Especially, sample NbPO-pH10 was almost microporous. This may be due to the fast precipitation of niobium phosphate at higher pH not allowing the interaction with surfactant and then to assemble together.
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Fig. 2 N2 adsorption–desorption isotherms of samples synthesized with different pH of precursor. |
Sample | Surface area/m2 g−1 | Pore size/nm | Pore volume/cm3 g−1 |
---|---|---|---|
NbPO-pH2 | 290.1 | 3.8 | 0.291 |
NbPO-pH7 | 213.7 | 3.5 | 0.268 |
NbPO-pH10 | 34.6 | 35 | 0.057 |
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Fig. 3 TEM image of mesoporous niobium phosphate. |
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Fig. 4 FTIR patterns of Nb2O5 (a), mesoporous niobium phosphate (NbPO) sample at pH 2 (b), pH 7 (c) and pH 10 (d). |
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Fig. 5 NH3-TPD profiles of (a) NbPO-pH2, (b) NbPO-pH7 and (c) NbPO-pH10 and (d) Zeolite β with Si–Al = 50. |
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Fig. 6 Pyridine-FTIR spectra of NbPO-pH2 obtained after evacuation at different temperatures. (a) 100 °C; (b) 200 °C; (c) 300 °C and (d) 400 °C. |
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Fig. 7 31P MAS NMR spectra of mesoporous niobium phosphates (a)NbPO-pH2, (b)NbPO-pH7 and (c)NbPO-pH10. |
Table 3 summarises the results of the catalytic activities observed in the dehydration of fructose at 130 °C for 30 min. The yield of HMF reached 45% in the NbPO-pH2 catalyst. The conversion of fructose is not the highest in the NbPO-pH2 catalyst, but the selectivity to HMF was much higher than another two samples, which may be associated with their acidic properties. Sample NbPO-pH2 has the highest amount of acidic sites and more Brönsted sites which may be in favor for fructose conversion to HMF. In the analysis of the reaction mixture, except the major product of HMF, some other by-products, such as furfural, some soluble polymers and humins, were also formed. The concentration of furfural was too low to be quantified. For soluble polymers and humins, it was very difficult to quantify. Further investigation of the catalytic performance of mesoporous niobium phosphate in the dehydration of fructose to HMF in the aqueous phase was focused on NbPO-pH2.
Catalyst | Conv. of fructose/% | Selec. to HMF/% | Yield of HMF/% |
---|---|---|---|
NbPO-pH2 | 57.6 | 78.2 | 45.0 |
NbPO-pH7 | 67.7 | 49.6 | 33.6 |
NbPO-pH10 | 22.3 | 9.8 | 2.18 |
Fig. 8 shows the influence of catalyst dosage on fructose conversion, selectivity to HMF, and HMF yield at a reaction temperature of 130 °C. When the mass ratio of the catalyst to fructose was 0.5, the conversion of fructose was 36.6%, the selectivity to HMF was 94.7% and the yield of HMF was 34.0%. Fructose conversion increased from 36.6 to 56.6% when the catalyst dosage increased from 0.5 to 1.0, while the selectivity to HMF decreased gradually from 94.7 to 78.2%, but the final yield of HMF also increased from 34.0 to 45.0%. When the catalyst dosage further increased to 1.2, the conversion of fructose was increased a little bit, while the selectivity to HMF decreased seriously, so the yield of HMF decreased. Therefore, the mass ratio of catalyst to fructose was kept to 1 in the following experiments if not otherwise indicated.
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Fig. 8 Influence of mass ratio of catalyst/fructose on fructose conversion, selectivity to HMF and HMF yield. |
Fig. 9(A) shows the effect of temperature on fructose conversion, selectivity to HMF, and HMF yield. The fructose conversion and HMF yield are positively related to reaction temperature below 130 °C although the selectivity to HMF decreased. When the temperature further increased from 130 to 150 °C, the yield was decreased from 45.0 to 29.4%. The reason might be the decomposition of HMF to soluble molecules and/or the polymerization with fructose to soluble polymers, i.e. humins, during the dehydration process under high temperature.28 Therefore, a reaction temperature of 130 °C and the mass ratio of reactant to catalyst at 1:
1 were used as the reaction conditions hereafter.
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Fig. 9 Influence of reaction temperature (A) and time (B) on fructose conversion, selectivity to HMF and HMF yield. |
Fig. 9(B) shows the effect of reaction time at 130 °C on the fructose conversion, selectivity to HMF and HMF yield. It can be seen that the conversion of fructose can mount to 45% only after 0.5 h reaction time, indicating that the catalyst is highly active for the dehydration of fructose. Then the conversion increased slightly as the reaction time prolonged. At the same time, the selectivity decreased from 81.7% at 15 min reaction until the minimum of 50.5% at 1.5 h. Further increase in reaction time brought about slight decrease in selectivity. This may be attributed to the further condensation of HMF into byproducts, for example, humins. So the yield of HMF reaches a maximum at 0.5 h of reaction time.
As a comparison, other common solid acid catalysts were also tested. Table 4 provides a comparative catalytic performance of common catalyst with our mesoporous niobium phosphate. The results suggested that our mesoporous niobium phosphate material is a superior catalyst for the production of HMF under aqueous conditions.29 The strong acidic sulfonated copolymer resins, like Amberlyst-15, have low thermal stability and are normally used below 130 °C due to their organic frameworks.
Catalyst | Conv. of fructose/% | Selec. to HMF/% | Yield of HMF/% |
---|---|---|---|
NbPO-pH2 | 57.6 | 78.2 | 45.0 |
Ambersty-15 | 61.6 | 51.9 | 31.3 |
Beta | 12.86 | 7.49 | 0.96 |
ZSM-5 | 15.72 | 6.36 | 1.00 |
The stability of the catalyst is of great importance for practical usage, so the cycle usage test of niobium phosphate was conducted and the results are presented in Fig. 10. It can be seen that the catalytic activity and selectivity of the catalyst for dehydration of fructose to HMF continuously decrease. But after regeneration at 500 °C for 3 h, the yield of HMF can be returned to the level of fresh catalyst although the conversion and selectivity changed little, indicating a good reusability of our catalyst. The decrease of the catalytic activity is due to two reasons: one is the deposition of insoluble humins on the catalyst surface, it was confirmed by the weight loss of used catalyst (five cycles) from TG-DTA (unshown here), it was as high as 20%. Another reason is the leaching of P species. The leaching of P species really occurred on the used catalyst. After being used five times, the molar ratio of Nb/P increased from 1.0 in the fresh sample to 1.3. But from the catalytic performance of the regenerated sample, the activity can be recovered even after P species leaching occurred.
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Fig. 10 Cycle usage and regeneration of mesoporous niobium phosphate catalyst. |
This journal is © The Royal Society of Chemistry 2012 |