Fariborz Goodarzia and Frank E. Hugginsb
aGeological Survey of Canada-Calgary
Division, 3303-33rd Street N.W., Calgary, Alberta, Canada T2L
2A7
bDepartment of Chemical and Materials
Engineering, University of Kentucky, 533 South Limestone Street, Lexington, Kentucky 40506-0043, USA
First published on 11th January 2001
The concentration of As, Cr and Ni and their speciation (As3+;5+, Cr3+;6+ and Ni0;2+) in milled coal, bottom ash and ash collected by electrostatic precipitator (ESP) from a coal fired-power plant in western Canada were determined using HGAAS, ICP-AES and XANES. The chemical fractionation of these elements was also determined by a sequential leaching procedure, using deionized water, NH4OAC and HCl as extracting agents. The leachate was analyzed by ICP-AES. Arsenic in the milled coal is mostly associated with organic matter, and 67% of this arsenic is removed by ammonium acetate. This element is totally removed from milled coal after extraction with HCl. Arsenic occurs in both the As3+ and the As5+ oxidation states in the milled coal, while virtually all (>90%) of the arsenic in bottom ash and fly ash appears to be in the less toxic arsenate (As5+) form. Both Ni and Cr in the milled coal are extracted by HCl, indicating that water can mobilize Ni and Cr in an acidic environment. The chromium is leached by water from fly ash as a result of the high pH of the water, which is induced during the leaching. Ammonium acetate removes Ni from bottom ash through an ion exchange process. Chromium in milled coal is present entirely as Cr3+, which is an essential human trace nutrient. The Cr speciation in bottom ash is a more accentuated version of the milled coal and consists mostly of the Cr3+ species. Chromium in fly ash is mostly Cr3+, with significant contamination by stainless-steel from the installation itself.
The mobility of an element in the environment is related to its chemical nature and its association with minerals and organic matter in coal.4 The toxicity of an element is often related to its oxidation state. For elements such as selenium, only the concentration is important to its toxicity, however, for other elements, such as arsenic, chromium and nickel, both the concentration and the oxidation state determine the toxicological impact.5 An element can be beneficial to health and also toxic, depending on its valence speciation, for example, chromium is beneficial to human health as Cr3+, and is carcinogenic as Cr6+.5 The mobility of an element is a function of its chemical properties and many other factors, including particle size, physico-chemical form and its behavior under the range of pH conditions it encounters. Chromium is not soluble in water at normal pH levels for natural waters, but may become soluble at higher pH.6
This paper examines the toxicity (determined by oxidation state) and fractionation behaviour under neutral, high and low pH conditions, of the As, Cr and Ni found in milled coal, bottom ash and ESP fly ash collected from a coal-fired power plant in western Canada.
Arsenic has two oxidation states, depending on the conditions it encounters. Arsenic is most toxic in its As3+ oxidation state. The toxicity of arsenic decreases in the order: As3+ > As5+ > organo-arsenic.5 However, arsenic serves no known biological function.8 Whatever the form of As found in a power plant feed coal, burning the coal results in the formation of As2O3 in the stack gases, if there is not a flue gas desulfurizer in the power plant.9 The major As leachate in fly ash is in the form of arsenate, although some arsenite is also present.10 According to Jones11 “thermodynamic considerations predict that water soluble As3+ oxides (As2O3) should be the predominant form of As on the surface of fly ash”. However, very recently, the presence of calcium and other arsenates has been demonstrated in fly ash and, consequently, it has been suggested12 that the thermodynamic consideration should be revised to include the formation of arsenates.
Chromium, as chromate (CrO4; Cr6+), can cause lung cancer, when inhaled as dust,13–15 whereas chromium in the trivalent form (Cr3+) is an essential nutrient element to mammals.16 The hexavalent form (Cr6+) converts to a trivalent form in mammals.17 Chromium is often associated with the clay content of soil18 and since clay minerals are one of the major mineral groups found in coal, it may therefore contain chromium in this form.19 It is critical to monitor chromium speciation during pulverized coal combustion, because Cr6+ compounds, which are toxic, might be present.20 However, 95% of the chromium in most coals is in the Cr3+ valence state and remains as such in coal ash.14
Nickel, as a major component of stainless-steel, is widely used, the International Agency for Research on Cancer (IARC),21 which is part of World Health Organization, includes nickel and some of its compounds as probable human carcinogens.22 Two carcinogenic nickel compounds of possible concern in coal combustion are the carbonyl [Ni(CO)4] and sub-sulfide (NixS, where x ≥ 1) compounds.22 The oxidation states of these compounds are (0) and (II), respectively.
The water soluble minerals are mostly alkali halides. Elements soluble in ammonium acetate are ion-exchangeable in nature, and are mostly associated with the organic matter in coal, such as salts of organic acids, and with clay minerals.23 The elements removed by HCl are associated with acid soluble minerals such as carbonates, metasulfides and oxides, and also with organic matter functional groups such as carboxy groups. Hydrofluoric acid is the principal solvent of silicates, while disulfide minerals are mostly removed by nitric acid.
In the present study of coal and power plant ashes, the samples were leached by H2O, NH4OAc and HCl (see below). Any elements remaining after leaching by these three agents are associated with insoluble sulfide and silicate minerals.
Form of sulfur in coal | Day 1 | Day 2 | Day 3 | s | Average |
---|---|---|---|---|---|
a Based on duplicate analyses. | |||||
Total sulfur | 0.25 | 0.23 | 0.25 | 0.01 | 0.24 |
Sulfate sulfur | 0.01 | 0.01 | 0.01 | 0.00 | 0.01 |
Pyritic sulfur | 0.06 | 0.02 | 0.05 | 0.02 | 0.04 |
Organic sulfur | 0.18 | 0.2 | 0.19 | 0.01 | 0.19 |
The concentrations of arsenic, chromium and nickel in milled coal and power plant ashes were determined using HGAAS for arsenic and ICP-AES for chromium and nickel. Three samples (one for each day) were analysed in duplicate (Table 2). These methods are recommended by the EPRI7 for the study of heavy metal emissions from coal-fired power plants. The coal reference materials used for comparison were NIST 1633b and SARM 19 and 20. Analyses of duplicate samples and laboratory standards were used to monitor analytical accuracy and precision of all the above analytical methods. The reader is referred to EPRI,7 Stoeppler29 and Sloss and Gardner30 for further details on sample preparation, instrumentation, and detection limits of the applied methods.
Element | Day 1 | Day 2 | Day 3 | Average | s(ppm) | ||||
---|---|---|---|---|---|---|---|---|---|
Sample 1 | Sample 2 | Sample 1 | Sample 2 | Sample 1 | Sample 2 | ||||
a HGAAS.b ICP-AES. | |||||||||
Milled coal | Asa | 1.80 | 1.30 | 1.60 | 1.50 | 1.60 | 1.80 | 1.6 | 0.19 |
Crb | 13.00 | 10.00 | 10.00 | 11.00 | 10.00 | 16.00 | 11.7 | 2.42 | |
Nib | 8.00 | 3.00 | 7.00 | 5.00 | 8.00 | 7.00 | 6.3 | 1.97 | |
Bottom ash | Asa | 1.60 | 1.60 | 1.30 | 1.90 | 1.50 | 1.60 | 1.6 | 0.19 |
Crb | 31.00 | 27.00 | 31.00 | 29.00 | 31.00 | 28.00 | 29.5 | 1.76 | |
Nib | 25.00 | 24.00 | 22.00 | 22.00 | 23.00 | 24.00 | 23.3 | 1.21 | |
ESP hopper fly ash | Asa | 16.00 | 16.00 | 17.00 | 18.00 | 19.00 | 19.00 | 17.5 | 1.38 |
Crb | 51.00 | 49.00 | 50.00 | 54.00 | 52.00 | 51.00 | 51.2 | 1.72 | |
Nib | 35.00 | 32.00 | 35.00 | 33.00 | 33.00 | 37.00 | 34.2 | 1.83 |
Enrichment indices (Table 3) of the three elements were determined according to Meij et al.31
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Sample | Water | NH4OAc | HCl | |||||
---|---|---|---|---|---|---|---|---|
Untreated coal (ppm) | (ppm) | (%) | (ppm) | (%) | (ppm) | (%) | Total leachable (%) | |
As— | ||||||||
Milled coal | 1.6 | 0.0 | 0.0 | 1.0 | 62.5 | 0.6 | 37.5 | 100.0 |
Bottom ash | 1.6 | 0.0 | 0.0 | 0.0 | 0.0 | 0.6 | 37.5 | 37.5 |
Fly ash | 17.5 | 0.0 | 0.0 | 0.0 | 0.0 | 11.0 | 62.9 | 62.9 |
Cr— | ||||||||
Milled coal | 11.7 | 0.0 | 0.0 | 0.0 | 0.0 | 3.0 | 25.6 | 25.6 |
Bottom ash | 29.5 | 0.0 | 0.0 | 1.2 | 4.1 | 28.3 | 95.9 | 100.0 |
Fly ash | 51.2 | 10.0 | 19.5 | 3.3 | 6.4 | 16.5 | 32.2 | 58.1 |
Ni— | ||||||||
Milled coal | 6.3 | 0.0 | 0.0 | 0.0 | 0.0 | 3.0 | 47.6 | 47.6 |
Bottom ash | 23.0 | 0.0 | 0.0 | 5.9 | 25.7 | 17.0 | 73.9 | 99.6 |
Fly ash | 34.2 | 0.0 | 0.0 | 0.0 | 0.0 | 4.9 | 14.3 | 14.3 |
Sample | pH after 1 day | pH after 3 days | pH after 7 days, no stirring | pH after 7 days, stirred |
---|---|---|---|---|
Milled coal | 6.20 | 7.20 | 6.90 | 6.40 |
Bottom ash | 7.05 | 9.00 | 7.55 | 7.40 |
Fly ash | 11.15 | 11.25 | 11.20 | 11.10 |
Fly ash | 10.90 | 11.10 | 11.00 | 10.95 |
Fly ash | 11.30 | 11.55 | 11.45 | 11.35 |
The XAFS spectroscopy for the present study was performed at Stanford Synchrotron Radiation Laboratory (SSRL), Stanford University, California. The XAFS spectra of arsenic, chromium and nickel of milled coal, bottom and ESP fly ash were obtained with minimal modification of their as-received state, by suspending them in the monochromatic X-ray beam in ultra thin (6 µm) polypropylene bags. The XAFS spectra were collected in fluorescence geometry using a 13-element germanium detector. The beam-line used at SSRL Stanford University, California, is an unfocused beam-line with a rectangular horizontal slit of approximately 15 mm × 1 mm defining the beam-size. Each spectrum consists of about 400–600 points collected at energies between about 100 eV below the arsenic, chromium, or nickel K absorption edges (at 11867 eV, 5989 eV, and 8333 eV, respectively) to about 300–500 eV above the edge. A thin sample of arsenic trioxide (As2O3) was used as the primary standard for arsenic, whereas thin metal foils of stainless-steel and metallic nickel were used as the primary standards for chromium and nickel. Where possible, the calibration spectra were acquired simultaneously with the data collection for the coal samples in absorption geometry after the sample experiment. Otherwise, separate calibration spectra were run periodically during the data collection. The spectra were collected and stored in a Micro VAX computer at SSRL. The spectra were then transferred electronically to a Micro VAX computer for analysis.
The raw XAFS data were first calibrated with respect to the primary standard, then normalized to the edge step, corrected for background slope above and below the edge, and finally divided into separate XANES), which is the structure within 20–50 eV of the absorption edge and EXAFS, which is the weaker and broader set of oscillations beginning at about 40–50 eV about the edge and extending out to several hundred eV. For all three elements, the XANES region was the principal region of interest that was used for the determination of forms of occurrence information, although some useful information could also be obtained from the EXAFS regions of the arsenic XAFS spectra of fly ash samples. Further details of the experimental set-up and analysis can be found in other publications.38,39
Three sets of the primary standards were used for calibration, one each of arsenic, chromium and nickel (Figs. 1–3). The arsenic standard used for the XANES study consisted of coal with a high pyrite content (Fig. 1) and with two distinct forms of arsenic: As substituting for sulfur in pyrite (indicated by peaks marked “P” in Fig. 1), and As5+ in the form of arsenate (AsO43−, peaks marked “A” in Fig. 1).
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Fig. 1 Arsenic K-edge XANES spectra of milled coal, bottom ash and fly ash from western Canadian coal and of a high pyrite content coal. The peak P is associated with As3+ and peak A is associated with As5+. |
The standard for chromium consists of the two major Cr oxidation states that are found in nature, Cr3+ and CrO42− (Fig. 2). The two oxidation states are easily distinguished by the height of the pre-edge peak in the XANES spectra.38 The prominent pre-edge peak at about 2 eV is diagnostic of the hexavalent Cr oxidation state. The nickel XANES spectra of various standard materials is presented in Fig. 3. In general, the overall spectral shapes for the metallic and sulfide nickel compounds differ from those compounds in which nickel is coordinated by oxygen (Fig. 3).
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Fig. 2 Chromium XANES spectra of Cr3+ and Cr6+. |
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Fig. 3 Nickel XANES spectra of various standard materials. Note how the overall spectral shapes for the metallic and sulfide nickel compounds differ from those for compounds in which nickel is coordinated by oxygen. |
The content of As, Cr, and Ni for milled coal, bottom ash and ESP fly ash and their enrichment indices (RE) are presented in Table 3. The variation in concentration of elements for 3 days of sampling is low and within the normal variation found in milled coal and power plants ashes.34
The concentration of As in Canadian milled coals increases relative to the sulfur/pyrite content. Arsenic in western Canadian coal is mostly associated with the organic fraction and is held at the maceral (organic constituent) surface by polar oxygen functional groups.43
Arsenic in milled coal, bottom ash and fly ash is not water soluble. However, 63% of the As in milled coal is leached by NH4OAc (Table 4), indicating that it is associated with organic matter. Further examination of arsenic by XANES supports an organic association for the arsenic. Thirty-eight percent of the As in the milled coal was HCl soluble (Table 4). The HCl soluble elements in coal may be chelated or associated with HCl soluble minerals.27 Very recently, it has been established44 that arsenic species formed in coal by oxidation of other forms are also almost completely dissolved in HCl.
The presence of the arsenate form in US coals is attributed to the oxidation of the arsenical pyrite.38 This point is confirmed by the recent study by Huggins et al.43 for western Canadian sub-bituminous coals.
The bottom ash sample contains 1.6 ppm of As (Table 3), and contains the lowest amount of HCl leachable As. This is consistent with the classification of As as a class III element, which is vaporized during combustion and either concentrates on the surface of fly ash particles or is emitted from the stack.43 In contrast to the bottom ash, ESP fly ash has the highest concentration of HCl soluble As (Table 4), and has the highest concentration of As (17.5 pm) for this suite of samples. Almost 62% of the As in fly ash is leached by HCl, indicating that arsenic deposited on the surface of the fly ash, is acid soluble and may be mobilised under acid conditions during the weathering process.
Most of the arsenic in bottom and fly ash samples is in the form of arsenate (As5+) (Fig. 1) in agreement with other studies,45–47 indicating that arsenate (As5+) is the predominant species of arsenic in ash leachate. Oxidation of As3+ to As5+ may occur during leaching with water.11 There may be as much as 10–15% As3+ in the bottom ash sample (Fig. 1). The smooth and relatively featureless profiles of the fly ash spectra (Fig. 1), points to the incorporation of the arsenate in the glass matrix of the ash samples, rather than the crystallization of specific arsenate phases. The XANES spectra (Fig. 1) for the fly ashes that have the most concentrated As are also consistent with >90% of the arsenic being in the As5+ form. The major peak positions in these spectra are closely similar for both ash samples, and consistent with an As–O bond distance of about 1.65–1.7 Å, as found in arsenate compounds. Such spectra are consistent with the previous work on As in ash and slag.38,39
Chromium in the milled coal is only leached by HCl (Table 4), indicating that it is either chelated or associated with HCl soluble minerals.23 In agreement with the XANES spectral data of the milled coal (Fig. 4) this indicates that Cr is entirely Cr3+ and is mostly as Cr/illite.38
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Fig. 4 Comparison of simulated chromium XANES spectra for: a, milled-coal; b, bottom ash; c, ESP fly ash; d, the Cr in stainless-steel; and e, in a mixture of 60% Cr in stainless-steel and 40% Cr in milled coal (a). |
Chromium in the bottom ash is leached by ammonium acetate and HCl (Table 4). Hydrochloric acid removes 96% of the chromium from the bottom ash (Table 4), indicating that chromium is highly mobile under acidic conditions. The chromium XANES spectrum of bottom ash is a more accentuated version of the coal spectrum; this is due to association of the chromium with an aluminosilicate (glass) matrix in the bottom ash (Fig. 4).
Fly ash contains less leachable chromium than the bottom ash (Table 4). Nineteen percent of the Cr in the fly ash sample is water soluble (Table 4), which may be as a result of the high pH of the leachate water (11.1, Table 5) and mean that it is Cr6+. These results indicate chromium may be mobilised from the fly ash under basic conditions: Cr2O3 becomes soluble at a pH slightly below 13 to form CrO4.6 Therefore, it is not surprising that a portion of the chromium is dissolved, as indicated by the present results (Table 4).
There is no metallic chromium in milled coal (Fig. 4a). Therefore, the metallic chromium in fly ash is from another source and possibly a contaminant. To prove that the chromium in fly ash is metallic, a mixture of 60% metallic chromium (Cr in stainless-steel, Fig. 4d) and 40% milled coal under study (Fig. 4a) and also a sample stainless-steel were examined using XAFS (Fig. 4d). The XAFS spectra of the admixture of stainless-steel and coal developed a significant pre-edge feature at about 4 eV similar to stainless-steel (Fig. 4e). A characteristic feature of XAFS spectra for metallic Cr is the presence of peaks well removed from the absorption edge (Fig. 4d). These relatively strong peaks are present in the mixture of Cr from milled coal and stainless-steel (Fig. 4e). From these peaks one can also discriminate between pure Cr metal and Cr in stainless-steel. These strong peaks are also present in the fly ash sample (Fig. 4c) but are not present in the milled coal nor in the bottom ash (Fig. 4a,b). This indicates that significant metallic Cr contamination occurs in the fly ash samples. This contaminant metallic Cr, exceeds the original Cr content of the coal. The source of this chromium contamination is possibly the power plant installation itself. The unit that was sampled in this study was six month old and it is probable that the new unit contributed metallic chromium to the flue gas and therefore to the fly ash.
Nickel was not was extracted by water from any of the samples. Ammonium acetate extracted 25% of the Ni from the bottom ash, and none from the coal and fly ash (Table 4). Hydrochloric acid extracted 48% of the Ni from the coal, 74% from the bottom ash, and 14% form the fly ash. The nickel spectra obtained from milled coal, bottom ash and fly ash are shown in Fig. 5. All samples exhibit a fairly strong peak at about 20 eV, and no observable pre-edge peak. In comparison with the standard compounds (Fig. 3), the spectra profiles are consistent with Ni2+ in coordination predominantly with oxygen, such as NiO (Fig. 4). The concentration of nickel in fly ash is greater than in the milled coal (Table 3). However, the solubility of fly ash nickel in HCl is less than that of the milled coal (Table 4). This indicates that the nickel in fly ash is mostly associated with a glassy matrix.50 In contrast to milled coal and fly ash, nickel in bottom ash is extracted by both ammonium acetate and HCl and it is totally removed after extraction by HCl (Table 4), indicating that bottom ash nickel is mobile under acidic conditions.
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Fig. 5 Nickel XANES spectra of milled coal, bottom ash and fly ash from western Canada. |
The nickel XANES data for bottom ash and fly ash from western Canada appear quite similar to the published data50 for nickel in aluminosilicate glasses. This indicates that there are no carbonyl and sulfide compounds of nickel (carcinogenic compounds) present in these two ashes.
(i) Arsenic in milled coal is mostly associated with the organic fraction, and 67% of this arsenic is removed by ammonium acetate. The remainder is totally removed from milled coal after extraction with HCl and, based on the XANES data, this fraction is likely present in the coal as arsenate.
(ii) Arsenic occurs in both As3+ and As5+ oxidation states in milled coal; virtually all (>90%) of the arsenic in bottom ash and fly ash appears to be in the form of arsenate (As5+).
(iii) Both Ni and Cr in the milled coal are extracted by HCl, indicating that these elements can be mobilised in an acidic environment.
(iv) Leaching of chromium from fly ash by water is due to the high pH of the water, induced during the leaching.
(v) Chromium in milled coal and bottom ash is present entirely as Cr3+, which is an essential trace nutrient. Chromium in fly ash is mostly Cr3+, with significant contamination by Cr possibly derived from stainless-steel supplied by the installation itself.
(vi) Ammonium acetate removes Ni in bottom ash through the ion exchange process.
(vii) The total leachability of the chromium and nickel (after leaching by HCl) is greater in bottom ash than in the fly ash, indicating greater mobility of these elements in the bottom ash.
(viii) Nickel appears to be present predominantly as Ni2+ in oxygen coordination in the milled coal, bottom ash and fly ash. The carcinogenic compounds of nickel, the carbonyl [Ni(CO)4] [oxidation state (0)] and sub-sulfide (NiS) [oxidation state (II)] are not present in the coal ashes.
Footnotes |
† Presented at the Whistler 2000 Speciation Symposium, Whistler Resort, BC, Canada, June 25–July 1, 2000. |
‡ Geological Survey of Canada (GSC) Contribution No. 2000113. |
This journal is © The Royal Society of Chemistry 2001 |