Issue 6, 2026, Issue in Progress

Rheological analysis in food processing: factors, applications, and future outlooks with machine learning integration

Abstract

Food rheology serves as a critical tool for characterizing the flow and deformation properties of food, which directly impact its texture, taste, stability, and overall quality. The complex production environments and rapidly evolving market demands necessitate the integration of rheology with machine learning (ML) to accurately and effectively characterize and optimize the rheological properties of food. This review, with a focus on machine learning, examines texture analysis, including both large deformation rheology measurements, and small deformation rheology. It summarizes the factors influencing food rheology, emphasizing the interactions between key food components that affect rheological properties and the rheological characteristics of complex food systems. Furthermore, this review explores the detailed applications of combining rheology and machine learning in the food industry, as well as the associated challenges and future outlooks. ML has demonstrated significant efficacy in predicting and analyzing food rheology, despite the challenges posed by large datasets and intricate production conditions. The integration of ML with food rheology facilitates the analysis of food flow and deformation, optimization of product formulations, monitoring of production processes, and execution of sensory analysis. While ML-based approaches to rheology have advanced considerably in the context of food processing and quality assurance, substantial potential for further development remains.

Graphical abstract: Rheological analysis in food processing: factors, applications, and future outlooks with machine learning integration

Article information

Article type
Review Article
Submitted
03 Oct 2025
Accepted
31 Dec 2025
First published
23 Jan 2026
This article is Open Access
Creative Commons BY-NC license

RSC Adv., 2026,16, 5040-5063

Rheological analysis in food processing: factors, applications, and future outlooks with machine learning integration

Y. Chen, H. Zhu, Y. Feng, Y. Wang, X. Wang, W. Zhang and Y. Luo, RSC Adv., 2026, 16, 5040 DOI: 10.1039/D5RA07499A

This article is licensed under a Creative Commons Attribution-NonCommercial 3.0 Unported Licence. You can use material from this article in other publications, without requesting further permission from the RSC, provided that the correct acknowledgement is given and it is not used for commercial purposes.

To request permission to reproduce material from this article in a commercial publication, please go to the Copyright Clearance Center request page.

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party commercial publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page.

Read more about how to correctly acknowledge RSC content.

Social activity

Spotlight

Advertisements