Dawei
Du
a,
Qinghong
Geng
a,
Lian
Ma
a,
Siyu
Ren
a,
Jun-Xuan
Li
a,
Weikang
Dong
b,
Qingfeng
Hua
a,
Longlong
Fan
a,
Ruiwen
Shao
b,
Xiaoming
Wang
c,
Cuiling
Li
*a and
Yusuke
Yamauchi
de
aKey Laboratory of Cluster Science, Ministry of Education, Beijing Key Laboratory of Photoelectronic/Electrophotonic Conversion Materials, School of Chemistry and Chemical Engineering, Beijing Institute of Technology, Beijing 100081, China. E-mail: licuiling@bit.edu.cn
bBeijing Advanced Innovation Center for Intelligent Robots and Systems and Institute of Engineering Medicine, Beijing Institute of Technology, Beijing 100081, China
cKey Laboratory for Preparation and Application of Ordered Structural Materials of Guangdong Province, Department of Chemistry, Shantou University, Shantou 515063, China
dInternational Center for Materials Nanoarchitectonics (MANA), National Institute for Materials Science (NIMS), Tsukuba 305-0044, Japan. E-mail: y.yamauchi@uq.edu.au
eSchool of Chemical Engineering and Australian Institute for Bioengineering and Nanotechnology (AIBN), The University of Queensland, Brisbane 4072, Australia
First published on 28th February 2022
An effective yet simple approach was developed to synthesize mesoporous PdBi nanocages for electrochemical applications. This technique relies on the subtle utilization of the hydrolysis of a metal salt to generate precipitate cores in situ as templates for navigating the growth of mesoporous shells with the assistance of polymeric micelles. The mesoporous PdBi nanocages are then obtained by excavating vulnerable cores and regulating the crystals of mesoporous metallic skeletons. The resultant mesoporous PdBi nanocages exhibited excellent electrocatalytic performance toward the ethanol oxidation reaction with a mass activity of 3.56 A mg−1_Pd, specific activity of 17.82 mA cm−2 and faradaic efficiency of up to 55.69% for C1 products.
New approaches which provide better control of pore sizes and pore arrangement by precisely tailoring the micelle assembly process have been developed for the synthesis of mesoporous metals with improved electrocatalytic properties.1,2,16–19 However, it is difficult to balance the surface area and accessibility of the active sites as small pore sizes confer a large surface area but limited accessibility, and large pore sizes with favorable accessibility usually sacrifice the surface area.20–22 The new family of mesoporous nanocages reported here offers a new paradigm for ingeniously solving this contradiction by enhancing the accessibility of the generated active sites from all directions, rather than just from the outer surfaces. Nanocages have been demonstrated in Pt-based materials by selectively removing less stable compositions or evolving phase segregation of different components.23,24 However, mesoporous nanocages have not been reported probably due to the challenge of regulating micelle assembly on heterogeneous surfaces during the porous metal growth process.
Here, we present a simple yet general method for synthesizing mesoporous PdBi nanocages with skeletons full of concave surfaces by an all-wet synthetic approach, which uses flexible polymeric micelles derived from polystyrene-b-poly(ethylene oxide) (PS-b-PEO) as soft-templates to guide the growth of mesoporous metals (Fig. 1).
After removal of the sacrificial BiOCl cores, mesoporous nanocages with highly open structures were obtained as shown in SEM and TEM images (Fig. 2b and S5†). No difference in particle size and pore structure is observed, indicating that the porous constructions do not collapse after removing the cores. The particle size and pore size of the obtained mesoporous nanocages are statistically 125 ± 3.0 nm and 26.7 ± 0.8 nm, respectively (Fig. S5†). The high-angle annular dark-field scanning transmission electron microscope (HAADF-STEM) image (Fig. 2c and S5†) reveals that the pore wall skeletons (thickness of 7.6 ± 0.3 nm) are interconnected together at the external surfaces, demonstrating the successful formation of mesoporous nanocages with hollow interiors. Interestingly, the interior size and overall particle size can be tuned by controlling the hydrolysis of Bi3+ by adjusting the acid concentration in the reaction condition. A higher acid concentration results in less BiOCl cores with a larger size, which is consistent with the pH-dependence of Bi3+ hydrolysis (Fig. S6†).25,26 Moreover, the acid concentration imparts pore regulations to the mesoporous shells. A relatively low growth speed at a higher acid concentration benefits the formation of ordered mesoporous shells, thus resulting in well-organized nanocages (Fig. S6†).
We employed wide-angle XRD to characterize the composition and crystallinity of the obtained mesoporous nanocages. The intense peaks of the mesoporous nanocages centered at 39.8, 46.3, 67.8, 81.5 and 86.1° can be indexed to the (111), (200), (220), (311) and (222) planes of face-centered cubic (fcc) Pd, respectively (Fig. S7†). As the potential compounds of Bi in the reaction condition, the XRD profiles were firstly compared to the standard diffraction patterns of Bi, BiOCl and Bi2O3 crystals. No corresponding peaks are observed, ruling out residue or formation of the above-mentioned Bi-based crystals in the mesoporous nanocages. The shoulder peak observed at the left of the most intense peak is attributed to the expansion of the Pd crystal, which is probably induced by the incorporation of larger Bi atoms. These results indicate that both pure Pd and PdBi coexist in the mesoporous nanocages. For simplicity, we denote the sample as mesoporous PdBi nanocages (abbreviated as meso-PdBi nanocages). To identify the exact content and the distribution of the two components, the energy-dispersive X-ray spectrum (EDS) was recorded. The elemental mapping analysis shows that Pd and Bi are evenly distributed throughout the entire nanocages (Fig. 2d and e). The atomic ratio between Pd and Bi is confirmed to be 99.4:0.6, in agreement with the inductively coupled plasma-atomic emission spectrometry (ICP-AES) result. Due to the large difference in atomic content, only limited Pd lattices are penetrated by the Bi element, in good accordance with the intense Pd diffraction peaks and weak PdBi diffraction peak in XRD profiles.
Fig. 2 (a and b) SEM images of the obtained products (a) before and (b) after HCl etching treatment. (c–e) HAADF-STEM image and corresponding elemental maps (Pd (red) and Bi (green)). |
Although the pore size and distribution are uniform, the nanoridges are randomly interconnected at vertices without an obvious orientation (Fig. 3a). The pore skeletons are twisted and curved, and different crystal planes are recognized around one individual pore (Fig. 3b). Due to the navigation effect of both the initially formed BiOCl spherical cores and spherical micelles, the formed PdBi ligaments are supposed to inherit the curvature of these two templates. To determine the structural effects of templates on the resultant PdBi ligaments, different sites were arbitrarily selected, and then the surface structure was further investigated using an aberration-corrected atomic-resolution scanning transmission electron microscope (STEM). The PdBi skeletons possess plenty of grain boundaries (Fig. S8a†) and the skeleton surface is not atomically smooth but consists of abundant kink and step sites (Fig. S8b†). Strain maps in several regions were further analyzed by geometrical phase analysis (GPA). It is very interesting that the more intense strains of meso-PdBi nanocages relative to meso-Pd NPs (without Bi doping) are directly proportional to the surface atomic defects. Detailed analysis of the strains reveals that tensile strain is the major type of strain (Fig. S9†), due to the incorporation of larger Bi atoms into the Pd lattices. Furthermore, Bi is present in the mesoporous PdBi nanocages as isolated Bi atoms, as revealed by the larger atomic size and brighter contrast (Fig. 3c and d). All the aforementioned surface structure and atomic arrangements result in obvious lattice distortion in the pore skeletons, which is probably caused by the concave porous structure and the penetration of larger Bi atoms into the Pd lattices (Fig. 3e). The resulting unique atomic structures have two positive effects on electrocatalytic properties; (i) the under-coordinated surface Pd kink and step sites27,28 and (ii) the strain effects integrating synergistic and ligand effects between Pd and Bi atoms. The incorporation of Bi atoms can alter the distance between the atomic arrangements of surface Pd atoms, usually favoring stronger adsorption of reaction intermediates.29,30 Therefore, our meso-PdBi nanocages are likely to improve electrocatalytic activity and durability by integrating a unique atomic structure with the mesoporous nanocage constructions.
Inspired by the highly open structures of meso-PdBi nanocages, the electrochemical surface area (ECSA) was determined to confirm the accessibility of the Pd active surfaces. For comparison, mesoporous Pd nanoparticles (abbreviated as meso-Pd NPs) (Fig. S10†) and commercial Pd black (PdB) were also studied under the same conditions. The ECSA values were estimated by calculating the charge for oxide reduction in cyclic voltammetry (CV) curves (Fig. 4a) assuming that the conversion factor for an oxide monolayer reduction is 420 μC cm−2.31,32 The obtained ECSA values are 33.28, 28.63 and 20.74 m2 g−1 for meso-PdBi nanocages, meso-Pd NPs and PdB samples, respectively. Moreover, the adsorption/desorption of HSO4−/SO42− and the oxide film formation behaviors are sensitive to the atomic arrangements of Pd surfaces. Thus, they are effective indicators of the surface atomic structures of the electrocatalysts. Both meso-PdBi nanocages and meso-Pd NPs exhibit CV profiles that are similar to those of the NPs with kink and step atomic sites,33,34 totally different from that of PdB. To be more specific, the apparent anodic peaks at 0.04 V and 0.87 V recognized in the CV profiles of meso-PdBi nanocages and meso-Pd NPs can be ascribed to the characteristics of Pd(311) surfaces with two atomic rows of the (100) terrace (Fig. 4a).33,34 The more intense peaks of meso-PdBi nanocages are evidence of the larger amount of surface atomic defects in meso-PdBi nanocages, consistent with the TEM observations (Fig. 3e).
To test the catalytic properties of the meso-PdBi nanocages, the ethanol oxidation reaction (EOR) was used as the model reaction. The EOR performance of all catalysts was evaluated in 1.0 M KOH containing 1.0 M ethanol. The corresponding CV profiles for the EOR catalyzed by the three catalysts at a sweep rate of 50 mV s−1 are shown in Fig. 4b. The mass activity of meso-PdBi nanocages (3.56 A mg−1_Pd) exceeds that of meso-Pd NPs (2.15 A mg−1_Pd) and PdB (1.27 A mg−1_Pd) (Fig. 4b and d). Even for the specific activity (the activity normalized by the Pd ECSA), the meso-PdBi nanocages have a superior activity of up to 17.82 mA cm−2 compared to the 12.51 and 10.20 mA cm−2 of meso-Pd NPs and PdB, indicating the increased utilization efficiency of the Pd catalytic sites (Fig. 4d). The steady state electrocatalytic study conducted by linear sweep voltammetry (LSV) at a scan rate of 1.0 mV s−1 shows that the meso-PdBi nanocages have a more negative onset potential and higher anodic current response at each potential, indicating easier and faster ethanol oxidation (Fig. 4c). The long-term stability of the catalysts was evaluated by chronoamperometry (CA). The current density of meso-PdBi nanocages decays more slowly relative to that of meso-Pd NPs and PdB, suggesting that meso-PdBi nanocages have higher durability during electrochemical measurements (Fig. 4e). This can be supported by a perfect retention of the original structure and composition even after the stability measurement. As seen in Fig. S11,† no difference is observed in the SEM and EDS results before and after the electrocatalytic test.
Complete oxidation of ethanol to CO2via a 12-electron process by breaking the C–C bond endows the fuel cell technology with higher efficiency. Normally used Pd- or Pt-based electrocatalysts, however, are usually prone to form CH3COOH/CH3CHO via an incomplete C2 oxidation process.35,36 Therefore, the CO2 selectivity is an important indicator of the catalytic efficiency of electrocatalysts toward the EOR. To check the CO2 selectivity, the accumulated products of the EOR at potentials close to the peaks of the CV plots were quantitatively analyzed by 1H nuclear magnetic resonance (1H-NMR) and ion chromatography, respectively. The peaks with chemical shifts of δ = 1.95 and δ = 8.50 ppm in the 1H-NMR spectrum and the peaks with elution times of 13.50 and 15.38 min in ion chromatography are ascribed to CH3COO− and HCOO−, respectively (Fig. S12 and S13†). The faradaic efficiency (FE) of CO2 was calculated by deducting the FEs of formate and acetate products because its reaction with KOH electrolyte and CO2 contamination from the atmosphere limit the accurate direct detection of CO2. Particularly, the FEs of the major EOR products catalyzed by the meso-PdBi nanocages, meso-Pd NPs and PdB at the indicated potentials (−0.2 V, −0.1 V and 0.0 V) are shown and compared (Fig. 4f). When PdB is used as a catalyst, CH3COO− is the dominant product, demonstrating that PdB preferentially catalyzes via the C2 pathway. In contrast, both meso-PdBi nanocages and meso-Pd NPs suppress the formation of C2 products at all the studied potentials. The FEs for C1 products are 12.06, 55.69 and 47.33 at −0.2, −0.1 and 0.0 V over meso-PdBi nanocages, exceeding that of meso-Pd NPs (16.16, 45.40 and 38.46) and PdB (11.58, 30.91 and 31.57). The abundant Pd kink/step sites on the concave surface of meso-PdBi nanocages are thought to play a major role in the cleavage of the C–C bond to form the adsorbed CO and other fragments because the EOR is a structure sensitive reaction. The adsorbed reaction intermediates are then completely oxidized to CO2 through a Langmuir–Hinshelwood process with the assistance of adsorbed OH radicals on the aerobic Bi sites.37,38
Further studies were performed to reveal the intrinsic mechanism responsible for the superior electrocatalytic performance of the meso-PdBi nanocages. X-ray photoelectron spectroscopy (XPS) measurements were carried out to obtain detailed information about the electronic states of different elements. The surface atomic ratio of Pd to Bi obtained from XPS is 99.3:0.7, slightly higher than that of the overall PdBi composition (99.4:0.6), revealing that the Bi preferentially distributes on the surface of the mesoporous skeletons. The binding energies of Pd 3d peaks negatively shift 0.2 eV in the meso-PdBi nanocages relative to that in meso-Pd NPs (Fig. 5a), which is due to the electron donation effect of the Bi element with less electronegativity. The Bi 4f peaks also show a right shift in comparison to the values reported (Fig. 5b).39,40 The shift in the binding energies of Pd and Bi elements observed in meso-PdBi nanocages is ascribed to the unique Pd–Bi local bonding unit caused by the strong charge exchange between Pd-4d and Bi-(sp) orbitals.41 To specifically distinguish the electronic structures, the Pd 3d XPS peaks were deconvolved to four peaks (Fig. 5a) based on the constraint that the doublet peak components in the 3d5/2 and 3d3/2 regions have a separation of 5.26 eV and area ratio of 3/2. From the XPS result, we conclude that a strong electron change is observed in the meso-PdBi nanocages, probably evoking both better electrocatalytic activity and durability. The mass transfer features of the EOR catalyzed by different Pd-based materials were explored using CV methods. The forward peak current densities of the EOR increase with increasing scan rates (Fig. 5c–e). The peak current density has a linear dependence on the square root of scan rates, suggesting that the EOR catalyzed by all the materials follows a diffusion-controlled process.42,43 In this case, the slope can directly reveal the diffusion efficiency. The higher slope value of meso-PdBi nanocages in comparison to meso-Pd NPs and PdB demonstrates the improved electron and mass transfer of the meso-PdBi nanocages (Fig. 5f and Table S1†).43
Footnote |
† Electronic supplementary information (ESI) available: Experimental details, structure characterization results and electrochemical data. See DOI: 10.1039/d1sc06314f |
This journal is © The Royal Society of Chemistry 2022 |