Prabhjot K.
Saini
,
Charles
Romain
,
Yunqing
Zhu
and
Charlotte K.
Williams
*
Department of Chemistry, Imperial College London, London, SW7 2AZ, UK. E-mail: c.k.williams@imperial.ac.uk
First published on 15th July 2014
Two new homogeneous dinuclear catalysts for the ring-opening copolymerization of phthalic anhydride (PA)/cyclohexene oxide (CHO) and the terpolymerization of phthalic anhydride (PA)/cyclohexene oxide (CHO)/carbon dioxide (CO2) are reported. The catalysts are a di-magnesium (1) and a di-zinc complex (2), both are coordinated by the same macrocyclic ancillary ligand. Both catalysts show good polymerization control and activity (TOF = 97 (1) and 24 (2) h−1), with the di-magnesium complex (1) being approximately four times faster compared to the di-zinc (2) analogue. Their relative reactivity is closely related to that observed for well documented chromium salen/porphyrin catalysts. However, these results represent the first example of a well-defined magnesium catalyst which may be advantageous in terms of obviating use of co-catalysts, low cost, lack of colour and redox chemistry.
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Scheme 1 Illustrates the ROCOP (ring-opening copolymerization) of epoxides/anhydrides to afford polyesters. |
The ROCOP route is critically dependent on the selection of the metal catalyst which controls the polymerization rate, the degree of polymerization control and the monomer selectivity. While a plethora of catalysts are known for the ROP of cyclic esters,3 a far narrower range are known for epoxide/anhydride ROCOP. The homogeneous catalysts generally feature a Lewis acid metal centre(s), such as Zn(II), Cr(III), Co(III), Mn(III) or Al(III), either as homoleptic alkoxide/alkyl complexes16 or, more preferably, coordinated by ligands selected from salens9 and salans,17 β-diimines6,7 or porphyrins.8,10–12,18 Heterogeneous catalysts are also known and the most common type are double-metal cyanide (DMC) complexes.19 Generally, homogeneous heteroleptic metal alkoxides/carboxylate complexes are preferable in terms of polymerization control and selectivity. In such cases, the copolymerization is proposed to occur via a coordination–insertion mechanism whereby the metal alkoxide intermediate, formed by ring-opening of the epoxide, reacts with the anhydride, and the resulting metal carboxylate intermediate reacts with the epoxide to regenerate the metal alkoxide. Therefore, alternating copolymerization occurs by the continual cycling between metal alkoxide and carboxylate intermediates. Most of the active catalysts for epoxide/anhydride ROCOP are also effective for epoxide/CO2 ROCOP8,9,20 an attractive carbon dioxide consuming reaction, which also occurs via a related coordination–insertion pathway (with rapid interchange between metal alkoxide and carbonate intermediates). Combining the two ROCOP processes in a terpolymerization of epoxide/CO2/anhydride is of interest to generate new materials, however, there are only limited reports of homogenous catalysts for such terpolymerizations. These include β-diiminate zinc complexes and chromium porphyrin/salen/salophen complexes.8,9,20 The development of new terpolymerization ROCOP catalysts is of relevance in order to control the composition, and hence properties, of the copolymers.
Here, two examples of new zinc and magnesium homogeneous catalysts for the alternating copolymerization (ROCOP) of cyclohexene oxide (CHO) and phthalic anhydride (PA) are reported.
Run | Catalyst (Cat.) | Cat./PA/CHO | Solvent | t (h) | PA conv.a,b (%) | % ester linkagesc |
M
n![]() |
M n Calc. (g mol−1) | PDId |
---|---|---|---|---|---|---|---|---|---|
Reactions were conducted at 100 °C.a Determined by 1H NMR spectroscopy (CDCl3) by integrating the normalized resonances for PA (7.97 ppm) and the phenylene signals in PE (7.30–7.83 ppm).b % error in PA conversion was <3% in all cases.c Determined by 1H NMR spectroscopy (CDCl3) by integrating the normalized resonances for ester linkages (4.80–5.26 ppm) and ether linkages (3.22–3.64 ppm).d Determined by SEC in THF, calibrated using polystyrene standards. | |||||||||
1 | 1 | 1/100/800 | Neat | 1 | 97 | >99 | 12![]() |
11![]() |
1.10 |
5470 | 1.06 | ||||||||
2 | 2 | 1/100/800 | Neat | 1 | 24 | >99 | 2570 | 5900 | 1.20 |
3 | 1 | 1/100/100 | Toluene | 22 | 19 | 83 | 3800 | 4670 | 1.11 |
4 | 2 | 1/100/100 | Toluene | 22 | 15 | 82 | 2250 | 3690 | 1.17 |
5 | 2 | 1/100/100 | Neat | 4 | 100 | >99 | 21![]() |
12![]() |
1.06 |
9100 | 1.08 |
Considering the structure of the polymer, it is possible to form either perfectly alternating polyester structures by sequential epoxide/anhydride copolymerization or by sequential enchainment of epoxides, ether linkages may also form. The relative amounts of these different repeat units are usually analysed by comparing the integrals of signals in the 1H NMR spectra, however, it was discovered that when the sample dissolved was in CDCl3, the results were inconclusive as the ether signals overlapped (3.5–3.3 ppm) with the end group signals of the polyester (3.6–3.4 ppm). However, the 1H NMR spectra recorded in DMSO-d6 for a mixture of polyether and polyester showed no such overlap (Fig. S1:† polyester signals observed at 3.46 ppm and ether linkages at 3.59 ppm). Hence, for solutions of the polymer in DMSO-d6, the ether content can be determined by comparison of the relative integrals of the main chain and ether resonances. These spectra showed that in all cases there is a high content of ester linkages (>80%) with only moderate (<20%) contamination by ether linkages (a representative example of a polymer sample with ether linkage contamination is illustrated in Fig. S2.† The % ether linkages for all samples are reported in Table 2).
Entry | Polymers | M n (PDI)a | PDI | % esterb | % carbonateb | % etherb | T g/°C | T d/°C |
---|---|---|---|---|---|---|---|---|
a Determined by SEC using polystyrene standards to calibrate the instrument. b Determined by 1H NMR spectroscopy by integrating the normalized resonances for ester (4.80–5.26 ppm), carbonate (4.40–4.80 ppm) and ether linkages (3.22–3.64 ppm). | ||||||||
1 | PCHC (Zn) | 4035 | 1.16 | 0 | >99 | <1 | 65 | 162 |
2 | PE (Zn) | 4200 | 1.14 | >99 | 0 | <1 | 57 | 316 |
3 | PE (Mg) | 12![]() |
1.03 | >99 | 0 | <1 | 83 | 351 |
5500 | 1.08 | |||||||
4 | PE-PCHC (Zn) | 20![]() |
1.01 | 30 | 56 | <1 | 104 | 199/317 |
9300 | 1.03 | |||||||
5 | PE-PCHC (Mg) | 19![]() |
1.10 | 28 | 66 | <1 | 97 | 167/291 |
8400 | 1.06 |
The polyesters have low number averaged molecular weights, SEC analysis shows monomodal distributions with Mn < 5000 g mol−1 and narrow polydispersity indices (<1.2), due to the low conversion of PA (see Table 1). These values are in good agreement with the calculated values (without any calibration correction), assuming that, on average, one polymer chain is initiated per catalyst.24
In the case of the zinc catalyst 2, for CO2/CHO ROCOP the catalyst loading is 0.1 mol% and the TOF is 25 h−1, in contrast for PA/CHO ROCOP the catalyst loading is ten times higher (1 mol%) to achieve the same TOF (24 h−1): thus, CO2/CHO ROCOP is substantially faster than PA/CHO. In the case of the magnesium catalyst, the ROCOP of CHO/CO2 is around 1.5 times faster than CHO/PA at ten times lower catalyst loading. Considering the two different ROCOP catalytic cycles (Fig. 6), one explanation for this difference in rates may be a higher barrier to ring-opening of cyclohexene oxide by the zinc/magnesium carboxylate group (phthalate) (corresponding with a lower value for k2) compared to the zinc/magnesium carbonate group (corresponding to a higher value for k2′). Examining the results for other known catalysts reveals that there are rather few comparisons between the two ROCOP processes. In the case of [(BDI)ZnOAc], these catalysts show a lower activity for anhydride/epoxide compared to CO2/epoxide copolymerization. This reduction in rate was attributed to the faster insertion of the epoxide into the Zn–carbonate bond compared to the Zn–carboxylate bond.20
Generally, the activities of 1 and 2 (TOF = 152 h−1 and 25 h−1 in bulk, respectively) are similar to those reported for [(salen)MCl] and [(salophen)MCl] (M = Al, Cr, Co) homogeneous catalyst systems, species which additionally require ionic co-catalysts. These combined salen/salt system which show activity values in the range 125 < TON < 250 and 25 h−1 < TOF < 50 h−1, in solution, with complexes bearing Co and Cr being the most active.11 The highest activities are observed in bulk (at 130 °C) where values are observed for the TON = 250 and TOF = 100 h−1. Similarly, a metalloporphyrin catalyst [(TPP)CrCl], with DMAP as co-catalyst, shows comparable activities with TOF = 50 h−1 or 65 h−1 in solution or bulk, respectively.8 However, unlike these catalysts, 1 and 2 are effective without any additional co-catalyst, either in solution or in bulk. Catalysts 1 and 2 afford polymers with high ester-linkage contents; it is notable that metalloporphyrin or salen systems are known to form significant ether linkage contents, with very low activities, if applied without co-catalysts.8,11 In addition, such co-catalysts may be undesirable due to their ability to initiate side reactions and compromise the fidelity of the end groups.11 To the best of our knowledge, this is the first example of a well-defined magnesium complex for epoxide/anhydride ROCOP. Although one example of a homoleptic magnesium alkoxide catalyst (Mg(OEt)2) was reported previously, such species are known to aggregate25 and so the precise catalyst nuclearity and structure is not clear. Magnesium catalysts are attractive due to the low cost, low toxicity and abundance of the element. As an additional benefit most Mg complexes are colourless and inert to any redox chemistry.
Using neat CHO as the reaction medium, the polyesters formed using 1 and 2 show perfectly alternating structures, with no detectable ether linkage contamination (Table 1 and Fig. S1†). This high selectivity towards polyester formation suggests that these dinuclear catalysts have the correct balance of Lewis acidity (to aid epoxide and anhydride binding) and lability (to aid carboxylate or alkoxide attack of the epoxide or anhydride respectively). The polyesters have low molecular weights and bimodal molecular weight distributions, with the higher peak being approximately twice the Mn of the lower (Fig. S3†). Related bimodal molecular weight distributions were also observed for both 1 and 2 for CHO/CO2 ROCOP.22 Furthermore, the molecular weights obtained are somewhat lower than the calculated values, although the Mn values are calibrated using polystyrene standards. As the properties and behaviour of PE is likely quite different to that of polystyrene, the molecular weights are only indicative.8,9 However, it does appear that there is a general trend towards lower than expected molecular weights being observed for the products of epoxide/anhydride copolymerization. Other researchers have also observed that a range of different catalysts all produce polyesters of substantially lower molecular weights than would be expected;8 this reduction in Mn has been attributed to chain transfer reactions occurring with protic impurities, including water. Here, it is notable that increasing the quantity of CHO present (by up to 8 times versus catalyst), results in a substantial decrease in Mn, despite the polymerizations reaching higher overall conversions. This suggests that the epoxide is the source of some of the chain transfer agents; one possible species being cyclohexane diol (CHD) which could form by the reaction (catalysed) between CHO and any residual water. Every effort was made to exclude water from the reaction, including by drying and distilling the CHO, however, it should be appreciated that levels as low as 0.06 mol% (<10 ppm by mass) of residual water, versus the total amount of epoxide present, would be expected to result in the observed reductions of Mn.8 The bimodal weight distributions can be rationalised by the presence of mono-functional (acetate) and bifunctional (cyclohexane diol) initiating groups. Chains initiated from cyclohexane diol would be expect to propagate at the same rate as chains initiated from acetate groups, resulting in chain growth from both hydroxyl moieties and formation of a telechelic polymer.22 Thus, the higher Mn series is attributed to telechelic polyesters formed by initiation from cyclohexane diol, whilst the lower Mn series corresponded to chains initiated by acetate groups (from the catalyst).8 The MALDI-ToF spectrum of the polymer produced with complex 1 (Table 1, entry 1, Mn: 12670 (1.10) and 5470 (1.06) g mol−1) shows 2 series of peaks. These differ according to the end-groups: one series is α-acetyl-ω-hydroxyl and the other is α,ω-di-hydroxyl end-capped (Fig. 1). It should be noted that in the MALDI-ToF spectrum, the higher Mn series (12
670 g mol−1 by SEC) is not fully observed (only the lower molecular weight tail, red circles), likely due to a lower propensity to volatilize commonly observed with this technique. The lower Mn series (5470 g mol−1 by SEC), end-capped with acetate groups, corresponds well with the MALDI-ToF series with Mn 3153 g mol−1.
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Fig. 1 The MALDI-ToF spectrum of the polyester formed by complex 1 (Table 1, Run 1). |
It was also of interest to investigate the polymerization kinetics and in particular the relationship between phthalic anhydride conversion and reaction time (Fig. 3a).
The 1H NMR data (Fig. 3a) show that the % conversion of PA increases linearly vs. time, a finding that is strongly indicative of a zero order dependence of the rate on PA concentration. Such a zero order rate dependence is also supported by monitoring of the polymerization using an in situ ATR-IR probe, which enables continual monitoring of the IR spectra as the polymerization progresses (Fig. 3b and S5†). Plotting the intensity of resonances associated with PA (1860 and 1800–1700 cm−1) also indicated there was a linear reduction in phthalic anhydride concentration. Thus, both NMR and IR spectroscopic data indicate that the rate of polymerization does not depend on the concentration of phthalic anhydride, suggesting that PA insertion occurs faster than epoxide ring-opening. In a previous polyester copolymerization study, the [(BDI)ZnOAc] catalyst also showed a zero order rate dependence on PA concentration.20
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Fig. 4 Illustrates the ROCOP terpolymerization of PA, CHO and CO2 to produce a copoly(ester-carbonate) (PE-PCHC), using catalyst 1 & 2 (catalyst structure illustrated in Scheme 1). |
A mixture of CHO/PA (800/100), under 1 bar of CO2, afforded well-defined block poly(ester-co-carbonates) with both catalysts 1 and 2. The polymerizations were monitored using the ATR-IR spectroscopic probe (Fig. 5 (2), S6 (1)†). In both cases, there are two clearly observable phases during which different monomers are enchained leading to the formation of the block copolymers. During the first phase, the concentration of anhydride decreases (1860 and 1800–1770 cm−1) and that of polyester (PE) increases (1720–1740 and 1080 cm−1). The concentration of polycarbonate (PCHC) is invariant (1014 and 1239–1176 cm−1), consistent with the first phase of the polymerization involving only PA/CHO copolymerization to give polyester. The slight increase in the intensity of the PCHC signal at 1014 cm−1 during this polyester forming phase is likely due to overlap of PCHC signals with polyester signals as they have similar stretch frequencies. After the PA has been fully consumed and the second phase of the polymerization begins. In this phase, the concentration of polycarbonate (PCHC) increases (1239–1176 and 1014 cm−1), but PA and polyester remain invariant (any apparent slight increase in signal intensity is due to the overlap of these frequencies with the PCHC frequencies). This is consistent with CHO/CO2 copolymerization occurring only after the PA is fully consumed and with the formation of a block copoly(ester-carbonate). In order to confirm this, aliquots were taken during the reaction. 1H NMR spectroscopy is used to determine the species present during different phases of the polymerization (Fig. S7 and S8†); during phase one only polyester is observed, and once PA consumption is complete (as evidenced by the loss of the signal at 7.9 ppm), the formation of PCHC occurs (as shown by the increase in intensity of the signal at 4.6 ppm). In the case of the magnesium catalyst 1, which is substantially faster than the zinc analogue, some carbonate repeat units do form once the conversion of phthalic anhydride exceeds 95% as shown in the 1H NMR spectra (Fig. S8†). In the case of the zinc catalyst 2, there is no evidence for any carbonate repeat units until the PA is completely consumed (Fig. S7†). Using both catalysts, there is <5% conversion to the cyclic carbonate by-product, demonstrating the high selectivity of the catalyst.
Similar monomer selectivity and block copolymer formation was previously observed for terpolymerizations using zinc β-diiminate,20 chromium porphyrin,8 chromium salen9 and chromium salophen8 catalysts. The observed selectivity is in accordance with the rate of insertion of anhydride being considerably faster than that of CO2 (k1 > k1′ in Fig. 6). Previous kinetic studies using catalyst 2 for CO2/CHO copolymerization have shown that there is a zero order dependence of the rate on CO2 pressure, over the range 1–40 bar.22 Thus, both the PA and CO2 insertion steps are pre-rate determining steps. Moreover, it is notable that the presence of the CO2 doesn't appear to significantly affect the polymerization kinetics of polyester formation; the complete consumption of PA occurs approximately as quickly as under a N2 atmosphere.
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Fig. 6 Illustrates the proposed pathways possible for metal alkoxide, carbonate and carboxylate intermediates during ROCOP. It is proposed that the relative order of rates is: k1 > k′1 ≫ k′2 > k2. Where [Zn] [Zn] = 2 (illustrated in Fig. 1) and P = growing polymer chain. |
Thus, the proposed elementary steps occurring during polymerization are illustrated in Fig. 6. The zinc alkoxide intermediate formed by ring-opening of the cyclohexene oxide can react either with phthalic anhydride or CO2. The rate of reaction with PA exceeds that of CO2, leading to rapid formation of the zinc carboxylate intermediate. The carboxylate reacts with CHO to re-generate the alkoxide. Only once all of the PA is consumed does the polymerization enter the second cycle (Fig. 6, RHS) whereby the alkoxide intermediate reacts with carbon dioxide to generate the polycarbonate block.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c4py00748d |
This journal is © The Royal Society of Chemistry 2014 |