Anukriti
Pokhriyal
a,
Daniel
Rueda-García
a and
Pedro
Gómez-Romero
*ab
aCatalan Institute of Nanoscience and Nanotechnology, ICN2 (CSIC, BIST) Campus UAB, Bellaterra, 08193 Barcelona, Spain. E-mail: pedro.gomez@icn2.cat; Fax: +34 936917640; Tel: +34 937373608
bConsejo Superior de Investigaciones Científicas (CSIC), Spain
First published on 31st October 2023
Energy storage is experiencing a renaissance as a result of the growing number of vital applications such as internet of things, smart grids, electric vehicles, renewable energy storage, etc. In particular, stationary energy storage must be urgently deployed at a large-scale to support full deployment of renewables and a sustainable grid. Electrochemical energy storage systems (EESS) will be key in this pursuit. Yet, present mature technologies are all sub-optimal. A myriad of new battery chemistries are being developed in research labs, each with specific strengths and drawbacks. EESS technologies such as lithium-ion batteries, lithium–sulfur, metal–air and other post-lithium technologies, but also supercapacitors, hybrid devices and redox flow batteries (RFBs), could benefit from collaborative development between top-down systems engineering and bottom-up material science. Lithium and post-lithium systems have been extensively researched and reviewed. This perspective article examines the energy storage landscape that goes from state-of-the-art flow cells to novel flowing and stationary technologies. While there is a wide scope for improvement of first generation RFBs, a wealth of novel concepts such as ambipolar electrolytes or shuttle cells to semisolid electrodes are also emerging. This could boost the energy density of these flowing systems. In our analysis we also propose other new concepts which could eventually lead to non-flowing large-scale electrochemical energy storage.
The turning of the century marked the use of lithium-ion batteries (LIBs) as the ultimate technology to power consumer electronics. But now we are witnessing a Cambrian explosion of energy storage variety as present-day demands range from tiny set-and-forget supercapacitors in electronic devices, to electric vehicle batteries, renewable energy storage as well as supercapacitors and batteries for grid balancing. Therefore, as our requirements become more varied and our reliance on stored energy increases, a creative effort will be needed to properly match these emerging storage needs with storage technologies. This has resulted in a feverish search for better LIBs and beyond. Thus, lithium–sulphur, metal–air, Na, K, Mg, Ca, Zn or Al rechargeable batteries, as well as other technologies, such as supercapacitors, hybrid devices and various types of flow cells are being intensely researched and developed.
Nevertheless, the uptake of batteries in our power systems still remains quite low. We believe that this is primarily due to the current high cost of electrochemical energy storage systems (EESS) (although the prices have dropped sharply in recent years), but also due to the fact that there is not yet an ideal chemistry that meets all the requirements for large-scale storage. Fig. 1 shows key performance parameters of EESS and the relative performance of three main technologies. While we wait for a silver-bullet technology properly addressing all of them, we could work on co-developing application-specific technologies by improving specific design features.
Fig. 1 Multiple target features demanded from energy storage technologies and the capabilities of different EESS. |
At the moment, two technologies prevail when it comes to EESSs, namely conventional LIBs and redox flow batteries (RFBs). LIBs had a head start benefitting from a widening of their vertical applications (from consumer electronics to EVs to stationary storage). However, RFBs are catching up due to their specific suitability for large-scale renewable energy storage, associated with their decoupling of energy and power and scalability.
In 2019, 8.8 GWh of LIB capacity was installed for stationary energy storage vs. 0.25 GWh of RFBs.1 How this picture will evolve in the near and mid-term future will depend on the potential of each technology to lower costs and their potential to improve performance. Presently the per kWh installation cost of a 1 MW/4 h LIB system is approximately 448 USD per kWh and that for a 10 MW/4 h system would be 411 USD per kWh. On the other hand, the installation costs of Vanadium RFBs for 1 MW/4 h and 10 MW/4 h would be 601 USD per kWh and 554 USD per kWh, respectively. By 2030, these costs are expected to grow by at least 100 USD per kWh.2
Economy of scale would benefit all of these technologies, but the challenge remains matching technical improvements with cost-effectiveness. For instance, as discussed below, RFBs should improve energy density per volume of pumped electrolyte, whereas a great improvement on the cyclability of LIBs will be a must if they are to be employed for storing electricity from renewable plants, which are capable of producing electricity for decades. Moreover, both these technologies will need to keep lowering their price tag in order to be massively deployed. On the other hand, new EESS competing technologies are being developed which could challenge these two technologies. But how are they being developed and how long will it take them to hit the market?
The development of any electrochemical storage technology is a complex process and requires convergence of multiple areas for their large-scale implementation, as shown in Fig. 2. For any EESS technology to be successful, the most important factors are researching its chemistry and testing it on small and large-scale for characterisation. Moreover, cell components such as separators, current collectors, or the electrodes themselves, need to be fabricated, modified, and improved to ensure optimal integration. In addition, a reliable design and assembly of the final device would be required to achieve high performance and efficiency for the transition from research laboratory to the real world. Parallelly, the practical or final applications for the technology should be explored, energy storage management algorithms should be developed, and the new device should be tested through prototypes as well as simulations. Finally, manufacturing and operating costs need to be assessed to incentivise consumers towards investing in the particular technology.
Conventional EESS development has largely followed a one-way bottom-up approach: from chemistry to cell design to eventual applications. Consequently, application developers have to use off-the-shelf technologies, missing opportunities for custom design. We believe that these conventional orthogonal paths require an overhaul coming from collaborative efforts among all stakeholders. A top-down approach that starts with identifying the requirements from an EESS and proceeds towards co-design and co-development with materials chemistry and device engineering stakeholders, will have a greater impact towards a universal development and uptake of EESS.
This article focuses on the connection between chemistries performances and final applications requirements in a key strategic area: large-scale stationary energy storage. Numerous studies have been carried out to identify possible applications for available energy storage technologies3–5 and techno-economic analyses have been conducted to evaluate their costs and benefits.6–8 Nonetheless, the uptake of EESS, specifically batteries, remains quite low. We believe that this is not just due to the current high costs of EESS or the challenges with energy policies but also due to the fact that all of the mature chemistries currently available have significant drawbacks. Therefore, this perspective analyses the two main present contenders for bulk energy storage: LIBs and RFBs. We discuss the factors hindering their use in large-scale energy storage applications. Finally, we examine the latest promising research beyond these technologies and propose possible paths for their co-development from materials to final applications.
The question is not only to get more storage but also the appropriate type of storage. The growing complexity of our grid has led to an increasing variety of final applications, most of them resting on a stable power supply. Depending on these applications, the requirements demanded from the energy storage technology would also differ. Therefore, before an in-depth assessment of EESS, a study of possible applications for these technologies should be carried out. The US department of energy (DoE) defines use-cases for stationary grid connected energy storage on the basis of applications and the sector (that is, utility, residential, industrial, etc).11Table 1 summarizes and groups them for the purpose of our perspective.
Final application | Description |
---|---|
Ancillary services | To provide power for a short duration of time to maintain the balance between electricity supply and demand as well as the frequency of the power grid. That is, the battery serves as a reserve for services such as frequency regulation |
Energy shifting or energy arbitrage | Store energy when utility prices are low and feed it back into the grid (or the consumer directly) when the utility prices are high |
Renewable energy storage | One of the most common applications is to store excess energy generated by either large wind or solar power plants or small rooftop solar units. This energy can then be used when generation is not available or not sufficient. For example, to power a house after sunset |
Transmission and distribution line deferral | When electricity demand rises, there is a need to upgrade the transmission and distribution (T&D) line network. Batteries could instead be used to meet a short-term incremental increase in power demand instead of upgrading the entire T&D network |
Uninterrupted power source | Several essential services such as telecommunication network towers and data centres require power back-up in case of a power cut. Batteries can replace the diesel generators that are commonly used for this purpose |
Each of these applications will require specific storage characteristics which will also depend on the sector and the project scale. Fig. 3 depicts a variety of energy storage technologies on a plot that underscores the nominal power and discharge time for each of them.12 Pumped hydro is the only energy storage technology with practical implementation in the GW-scale and can be ideal for the application of renewable energy storage but only in large-scale and in the utility sector. However, it is highly dependent of the topography of the area and thus cannot be set up easily everywhere.
EESS are catching up, and are boosted by the growth of a distributed energy model because they are best suited for the intermediate 1–100 MW area labelled as “Grid Support”, as shown in Fig. 3. Within the category of EESS, a large number of technologies are available that serve specific storage needs. However, in view of the growing number of alternative battery chemistries and storage technologies being developed, an even greater variety of such technologies will soon be available.
Sodium–sulfur (NaS) batteries were initially deployed for medium-scale stationary storage applications. However, due to safety issues with short circuiting through beta-alumina separators, as well as lack of scalable systems, NaS battery use remains very limited. At present, LIB is the most widely used technology. LIBs have paved the way for wearable consumer electronics and are now being used to power electric vehicles (EVs) as well as to store increasing amounts of renewable energy. Essentially, the same technology that powers our cell-phones is massively used in series and parallel cells configurations to store several hundred MWh of renewable energy as well as to power EVs. This might have been adequate as a practical starting point but settling for universal use of LIBs in the long run is not wise given their intrinsically limited cycle life.
A feasible contender of LIBs for large-scale energy storage are Flow Batteries, especially RFBs. As described by the name, RFBs rely on redox reactions and the electrolytes (containing the active materials) are stored in external tanks, separated by a membrane and pumped into the cell. Fig. 4 describes the advantages and drawbacks of LIBs and RFBs.
LIB cells use solid electrode materials in a “material-intensive” design whereas RFBs make use of large volumes of lower-concentration active material solutions in “material-extensive” systems. These characteristics bring about advantages and drawbacks for each of them. LIBs have intrinsically coupled energy and power and are handicapped by high costs and short lives for large-scale applications. On the other hand, RFBs' inherent design decouples energy and power of the electrochemical cell by externalizing the storage of the active solutions. RFBs have lower costs but provide much lower energy density. Nonetheless, both technologies face the challenge of recycling materials. Lithium and vanadium are neither easily available nor environmentally friendly and require appropriate recycling and disposal methods.
Therefore, there are many opportunities for new concepts, new materials and new devices in the field of electrochemical energy storage, both among post-lithium chemistries as well as within the field of RFBs. Concerning the former, a wide variety of systems have been extensively researched and reviewed, including Li–S or metal–air batteries, as well as Na, K, Mg, Ca, Zn, or Al-ion systems. However, despite the greater suitability of RFBs for bulk energy storage, less discussion has been devoted to their novel developments and related emerging technologies. For this reason, we will focus on these new concepts in the next section. New materials but also new types of materials have been reported to go beyond well-established state-of-the-art-RFBs. From semisolid flow batteries to nanofluids or 2D-confined liquids, the field is blooming with new concepts and ideas as well as new designs of flow cells.
Halogen RFBs are based on a soluble metal ion in the anodic side and in general bromine (Br) in the cathodic side for example, Zn/Br and V/Br. However, Br2 vapor generation can cause corrosion problems in these batteries. Many other redox couples have been tried over time standing out: polysulfide/Br, Zn/Cr, Zn/Mn, or Zn/halogen, but none of them could improve the performance of the vanadium RFB.18
Vanadium RFBs (VRFBs) are the most mature and predominant chemistries for flow batteries. Many VRFB projects have already been implemented for storing large amounts of energy and in 2016, China approved the largest VRFB project (200 MW/800 MWh) for grid stability and energy arbitrage applications.11 However, VRFBs have low energy densities (25–35 Wh L−1) due to solubility limits.19 They also suffer from corrosion issues, and the high price of vanadium. Recent research on VRFBs is largely focused on cell optimization i.e. (i) development and performance of the membrane to improve internal resistance, (ii) cell improvement: effects of corrosion, temperature and cell voltage.19
Aqueous electrolytes are the most commonly used because of their safety and low cost. They can also provide high power densities due to their greater ion mobility, however the low voltage restriction (∼1.2 V) is detrimental to achieving high power densities. On the other hand, the use of metal ions, such as vanadium, as electroactive redox materials leads to extended cyclability when compared with conventional solid-electrode batteries. However, they are burdened both by thermodynamic and kinetic limitations, which calls for novel materials to be introduced. The drawbacks of VRFBs have promoted research on alternative flow chemistries. For example, “All-Iron” flow chemistries have experienced a very recent positive development and are now available for large-scale use. These are being pioneered as the new-generation of RFBs for large-scale energy storage since iron could resolve the high-cost challenges associated with vanadium.11 The technology involves plating ductile Fe on the negative electrode. The company, ESS INC claims its iron flow technology can provide over 6–12 hours of storage and 20000 cycles without capacity degradation.20
Another area of improvement deals with the use of non-aqueous organic electrolytes. Organic redox-active molecules soluble in organic solvents are a relatively recent topic in RFB research but have gained enormous importance and relevance because of their wider window of electrochemical stability and flexibility leading to higher energy densities. Conversely organic solvents have higher costs, safety issues and lower power densities.21,22 Furthermore, in certain cases they have also shown low stability and poor cyclability.23–25 This could be attributed to high concentrations causing unwanted irreversible and spurious reactions26 as well as a dramatic reduction in the energy density upon repeated cycling.
Despite the poor solubility of organic compounds in water, water soluble organic compounds can be promising since water is cheap, abundant, eco-friendly, safe and has a great ionic conductivity. In recent years, significant developments in “organic RFBs” and “hybrid inorganic/organic systems” have taken place with the introduction of new groups of highly soluble organic molecules which are capable of providing superior cell voltages and charge capacity comparable to conventional metal-based systems or even better. However, their performance is negatively impacted by very high viscosities as the charge carrier mobility is reduced while the energy needed for electrolyte circulation is increased.27 However, recent works have significantly improved performance with good cycling and high capacity retention capabilities.28–31
Metal–organic RFBs and organometallic compounds and have also been studied to demonstrate stability at hundreds of cycles with high volumetric capacities, improved solubility, shift the potential of the active redox species and to increase the potential window.32 For example, Robb et al. successfully demonstrated chromium-ion based electrolyte with 97% efficiency.33
Redox active ambipolar electrolytes are one of the most promising solutions for RFB technology. An ambipolar electrolyte is one which contains in itself species able to charge and discharge in each of the electrodes of the device. Therefore, the electrolyte, eliminates the need for non-active counter ions. These electrolytes allow an increase in total active material inside the battery which would theoretically help increase the energy density of the flow batteries. As an example, ZnI2 would allow for the harnessing of the Zn− → Zn2+ and the I− → I3− redox couples simultaneously. An RFB developed with ZnI2 couple as an ambipolar electrolyte demonstrated an energy density of 167 Wh L−1.34 Another study showed a (ZnI2 + ZnCl2) based water-in-salt ambipolar redox electrolyte in a micro supercapacitor to show high energy densities and long-term cycling stability.35 However, precipitation challenges and high viscosity limit the scaling-up of these systems.
The energy density vs. current density of various RFB systems is shown in Fig. 5. Aqueous systems (black and green) have higher current densities, and subsequently higher power densities. Meanwhile, non-aqueous or organic electrolyte systems (orange and red) are concentrated in the low current density region regardless of whether they have low medium or high energy density.27
Fig. 5 Energy density versus current density of selected RFB systems (AM = active material). Reprinted with permission from ref. 27, copyright 2016, Wiley. |
So how can the energy densities of RFBs be further improved? Increasing the working voltage and specific capacity are two possible lines of action. Higher voltages can be achieved by a proper choice of electrolyte and by electrode engineering through molecular design. On the other hand, favourable equivalent weights, with a high charge/mass ratio, as well as higher concentrations of active species would lead to greater capacities.36
Semisolid Redox Flow Batteries (SSFBs) were first proposed to skip solubility limits and improving energy densities of RFBs. Viscous carbon slurries (Fig. 6) have been proven to improve electrical conductivity within flow cells.46 Yet-Ming Chiang and col. developed the first SSFB in 2011 (ref. 47) based on Ketjen Black (KB) delivering maximum 397 Wh L−1 and 168 Wh kg−1. Their spin-off company, 24M, was created to commercialize this new concept.48 Similarly, the concept has been translated to Electrochemical Flow Capacitors (EFCs) to demonstrate carbon slurries for storing energy through a purely capacitive mechanism.49
Fig. 6 (a) Schematic diagram of a SSFB and (b) picture of typical electroactive paste. Reprinted with permission from ref. 47, copyright 2011, Wiley. |
The research into SSFBs and EFCs is relatively new and ongoing. It has been observed that the performance can vary significantly depending on carbon particle size, shape and concentration as well as activation, surfactants and flow mechanism.47,50–53 Along with carbons, several types of battery materials have been tested for SSFBs, such as lithium47,54–60 Mn–sulphur, Zn/polyaniline, MnO2/polypyrrole54 and Zn slurries.61 Proof of concept studies for sodium based SSFBs have also been carried out but they have lower energy densities.62 Alternatively, another emerging field of study is SSFBs without carbon slurries using conductive polymer microparticles.63
SSFBs are very promising for resolving the dilemma of storing large amounts of energy without compromising on the energy density. Nevertheless, more research is needed to gain a better understanding of the properties and interactions of different carbon particles and conducting polymers. At the same time, precipitation challenges and possible surfactants need to be evaluated for static and flow conditions.
Liquid metal batteries follow a new line of research to overcome the challenges of conventional solid state and flow batteries. The battery comprises molten metals separated by a molten salt to allow high voltage efficiencies at high current densities. These batteries have fast charge transfer kinetics and high rate capabilities owing to their liquid–liquid electrolyte interface.64 The MIT spin-off Ambri uses low-cost and commercially materials such as calcium and antimony based electrodes and calcium chloride electrolytes.65 However, liquid metal batteries need to be operated at higher temperatures (>200 °C) and have low theoretical specific energy density. Moreover, they can suffer from self-discharge due to solubility of the electrode species in the molten salt electrolyte.64
In reality, none of the electrochemical energy storage technologies explored so far are problem-free and have complementary advantages and drawbacks. As a result, new research needs to explore different designs and systems somewhat in-between conventional RFBs and conventional solid-state batteries (LIBs) such as the flowing shuttle concept66 SSFBs, nanofluids, fluid-confining 2-D materials or water-soluble redox-active polymers. In the flowing shuttle concept, a soluble electroactive species is “charged” in the corresponding electrode and then flowed as a “shuttle” to transfer that charge to a solid (non-flowable) redox material that can accumulate large capacities. Of course, the redox potential of the shuttle must be adequate for matching the redox potential of the solid phase. Nonetheless, currently all of the other new technologies also present serious drawbacks. For example, 2D-confined liquids could suffer from over-confinement of liquid electrolyte in the bulk solid electrode structure, whereas electronic conductivity of nanofluids could be hindered by low concentration of solid nanoparticles dispersed in liquid phase. On the bright side, electroactive fluids and slurries have advantages of fast ion diffusion, high specific power and tolerance for volume expansion compared to conventional solid electrodes.
In this context, the field could evolve towards the design of electroactive bulk “nanopastes” (Fig. 7) which could work as effectively as thick solid electrodes and which would not need to be pumped. Napptilus Battery Lab has provided proof of concept studies for non-flowable nanopastes.67,68 This alternative design could strongly contribute towards lower battery manufacturing costs and would be most important within the upcoming framework of battery giga-factories. After all, “pastes” are well known by the industry when it comes to primary conventional cells. Why not then for large-scale rechargeable batteries?
Fig. 7 Schematic comparative diagram of the stages involved in moving from compact solid electrode materials to dilute nanofluids and RFB solutions. |
Flowing systems could keep breaking records for the energy density of their fluids while nanopaste electrodes could be designed as extra-thick or massive electrodes initiating a battery revolution which rests equally on the integration of materials and components in the devices as well as on the nature of the materials and components. However, nanopastes are affected by their dependence on pressure of the system or the need to fine tune a compatible electron-conducting network with an electrolyte transport network. This means there are plenty of opportunities for interdisciplinary research involving materials chemistry, surface science, nanoscience, electrochemistry, and engineering. Table 2 summarizes all the technologies discussed in this paper.
Mechanism | Characteristics | Example | |
---|---|---|---|
Aqueous RFBs | Reversible redox cycling of electroactive species in solution | Flowable and pumped | All iron RFBs20 |
Non-aqueous RFBs | Reversible redox cycling of electroactive species in organic electrolyte | Flowable and pumped | Li/Fc-TFSI in EC/PC/EMC mix23 Li/TEMPO in EC/PC/EMC mix25 |
Hybrid organic/inorganic RFBs | Reversible redox active organic species in aqueous solutions | Flowable and pumped | MV/4-HO-TEMPO organic aqueous RFB28 |
Organometallic and metal–organic RFBs | Reversible redox active organometallics or coordination compounds in aqueous solutions | Flowable and pumped | Aqueous CrPDTA RFB33 |
Ambipolar electrolyte RFBs | Reversible redox ambipolar species in aqueous solutions | Flowable and pumped | Aqueous ZnI2 electrolyte34 |
Liquid metal batteries | Reversible redox reactions of molten metals separated by a molten salt | Non flowable and non-pumped | Ca/Sb with CaCl2 base salt electrolyte65 |
Semi solid flow battery | Viscous slurries using reversible redox active compounds typical of batteries | Flowable with continuous or intermittent pumping | LiCoO2 + KB in 1.3 M LiPF6 alkyl carbonate blend/Li4Ti5O12 + KB in 1 M LiPF6 in DMC47 |
Electrochemical flow capacitors | Capacitive charging of suspended carbon particles | Flowable with continuous or intermittent pumping | Spherical carbon beads in 1 M Na2SO4 & 1 M TEABF4 in PC49 |
Nanofluids | Highly concentrated reversible redox nanoparticles in low viscosity fluids | Flowable and pumped | rGO-PMo12 and rGO-PW12 in 1 M H2SO4 (ref. 37) |
Nanopastes | Very high viscosity nano dispersions in an electrolyte for capacitive or reversible redox energy storage | Flowable and non-flowable, non-pumped | Capacitive (AC) and hybrid systems (i.e. AC-POMs) from Napptilus Battery Labs67 |
The race is on for the development of the ultimate solution in order to make massive energy storage possible. While none of the contenders seem to have reached optimal performance, both flowing and non-flowing designs could make it, with the various chemistries and cell designs possibly addressing combined needs of the niche applications. That is, high power densities with many hours of energy storage capabilities, extremely fast response time as well as high efficiency, low costs and environmentally friendly materials. Fig. 1 summarized the requirements demanded by end user applications from EESS. Getting all these performance features converging in various EESS technologies is certainly a difficult challenge, which will be most efficiently tackled by united efforts of the different sectors involved, as shown in Table 3.
Application | Novel technology | Properties |
---|---|---|
Ancillary services | EFCs ENFs | Fast response (ms), high power density |
Renewable energy storage and energy shifting or arbitrage | RFBs with organic electrolytes, metal organic compounds, redox active ambipolar electrolytes, iron flow, liquid metal, SSFBs, nanopastes | Large energy density, lower cost |
Transmission and distribution line deferral | Iron flow, RFBs with organic electrolytes, nanopastes | Lower cost, low self-discharge, large energy density |
Uninterrupted power source | Iron flow, RFBs with organic electrolytes, nanopastes | Lower cost, low self-discharge, large energy density |
For example, ancillary services require high power in a very short time period for grid balancing, which can be fulfilled by EFCs or ENFs. However, applications requiring large amounts of storage over longer time periods, such as RE storage, need high energy densities which are possible through RFBs with organic electrolytes. Thus, we note the need for a wide variety of different technologies able to address specific application demands, both in flowing as well as in non-flowing systems. But in addition to the present portfolio of researched technologies, we believe it is important to stress the need for further innovation. The future large-scale energy systems will undoubtedly need to move beyond the conventional solid state or flow regimes to incorporate not only new materials but also new types of materials, devices and systems to solve the grand challenge of ubiquitous energy storage.
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