Open Access Article
Zea
Strassberger
a,
Pepijn
Prinsen
a,
Frits van der
Klis
b,
Daan S. van
Es
b,
Stefania
Tanase
a and
Gadi
Rothenberg
*a
aVan't Hoff Institute for Molecular Sciences, University of Amsterdam, Science Park 904, 1098 XH Amsterdam, The Netherlands. E-mail: g.rothenberg@uva.nl; Web: http://hims.uva.nl/hcsc Fax: +31 20 525 5604
bWageningen UR Food & Biobased Research, Bornse Weilanden 9, 6708 WG Wageningen, The Netherlands. Fax: (+)31 31 748 301
First published on 18th September 2014
We present a simple method for solubilising lignin using liquid ammonia. Unlike water, which requires harsh conditions, ammonia can solubilise technical lignins, in particular kraft lignin. A commercial pine wood Kraft lignin (Indulin AT) was solubilized instantaneously at room temperature and 7–11 bars autogeneous pressure, while a commercial mixed wheat straw/Sarkanda grass soda lignin (Protobind™ 1000) was solubilized within 3 h at ambient temperature, and 30 min at. 85 °C. Hydroxide salts were not required. Wheat straw, poplar and spruce organosolv lignins, as well as elephant grass native lignin (MWL) were also solubilized, albeit at lower values. Different sequences of solubilisation and extraction were tested on the Protobind™ 1000 lignin. The remaining lignin residues were characterized by FTIR, size exclusion chromatography (SEC), elemental analysis (ICP), 2D-NMR and 31P NMR. Liquid ammonia is not an innocent solvent, as some nitrogen was incorporated in the residual lignin which then rearranged to higher molecular weight fractions. Nevertheless, the mild solubilisation conditions make liquid ammonia an attractive candidate as a solvent for lignin in future biorefinery processes.
Much of today's lignin comes as a by-product of the pulp and paper industry. It can be recovered from the pulping liquor. The so-called ‘black liquor’ (produced by the Kraft pulping process) contains up to 35% of lignin, and is typically burned as a low-grade fuel in the recovery boiler.17,18 Isolating lignin from this liquor is possible, and several elegant methods were developed, such as the LignoBoost process.19 Besides lignosulfonates (sulfite pulping process), commercial kraft lignins are already being produced in large amounts, while new methods for lignin isolation are being developed within the biorefinery concept. Like Kraft, the soda process is an alkaline pulping process but without the active sulphur species, leading to sulphur-free lignins. Anthraquinone is used frequently to assist the soda pulping process. Organosolv pulping processes employ a mixture of organic acids and/or organic solvents and, like soda lignin, will probably provide the key lignin types for future biorefineries, as they are sulphur-free.20 The bottleneck in upgrading lignin to chemicals is often the solubilisation step. State-of-the art processes for dissolution and depolymerisation use either harsh acid/base treatments or high-temperature pyrolysis/gasification.15,21–23 Both methods give a plethora of products, and often an excess of salts that requires costly workup and separation. Thus, one of the main challenges in lignin valorisation is finding green, robust, and cost-effective means to dissolve lignin, which may enable its selective and efficient depolymerisation.
Here, we present a novel and gentle method for solubilizing kraft (pine wood), soda (mixed wheat straw/Sarkanda grass) and organosolv (poplar, spruce and wheat straw) lignins using pure liquid ammonia. Additional experiments confirmed that a native grass lignin (MWL from elephant grass) was also soluble. This way, we can dissolve lignin in a continuous basic environment without adding any potassium/sodium hydroxide. Barring the work of Yan et al.24 in the 1950s, this is the first report on using anhydrous liquid ammonia directly as a solvent to solubilize lignin. We discuss the fundamental similarities and differences between ammonia and water, and show that using liquid ammonia might help to overcome the drawbacks of aqueous acid or base solutions. After dissolution, the ammonia can be removed quickly by evaporation at room temperature. Note that the practical tools are in principle available as biorefineries have used liquid ammonia indirectly for isolating cellulose and hemicellulose as part of the AFEX process.25–27 Moreover, the technical-economical viability of the AFEX process differs completely from aqueous based processes, as the ammonia can be recycled almost quantitatively and the workup requires less solvent.
Water is the most abundant and eco-friendly solvent, and moving away from it to another protic polar liquid requires just cause. Ammonia and water have similar physical properties and therefore exhibit similar behaviour, but they also have some interesting differences (see ESI, Tables S1 and S2†). It is these differences that make ammonia such an effective solvent for lignin.15,28–30 To understand this, we first look at the fundamentals behind the solubilisation. Three main parameters affect the solubility of a molecular substance in liquid ammonia: the magnitude of dispersion forces, the polarity of the ammonia molecule, and its ability to form hydrogen bonds.28 The auto-ionization equilibrium of ammonia defines both the acid and base species, just like in water (eqn (1) and (2)), but the equilibrium constants are vastly different. Unlike water, ammonia practically never dissociates. Its Kd is a million times lower than the reciprocal Avogadro number,31 so from a million moles of ammonia, which is roughly one ton of ammonia, only 10 mg would dissociate.32
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The dispersion forces define how two molecules will attract each other by their fluctuating dipole moment.33,34 Considering the dipole moments of ammonia and water,34 the calculation of the orientation effect and the dispersion force shows that alkyl ethers, lipophilic alcohols and aromatics will interact more strongly with ammonia (ESI, Table S2†). This, combined with the fact that ammonia is one of the most basic molecular liquids,35 makes it a uniquely effective solvent for complex aromatic biopolymers such as lignin. Water contains two protons and two electron pairs which form a symmetrical continuous hydrogen bond forming pattern, while liquid ammonia contains three protons and one electron pair. This is one of the reasons for the difference in their boiling points. Although, like water, liquid ammonia is considered to be a good hydrogen donor and acceptor, it has actually very limited hydrogen donor capacity.36 It is known that liquid ammonia dissolves both ionic compounds and organic molecules.37 Ammonia is basic, and has a stronger ionisation capacity than water.36,38 Thus, carboxylic acids, phenols and imides form ammonium ion pairs in liquid ammonia. Liquid ammonia has received attention as an alternative to aprotic polar industrial solvents, which have toxicity concerns and are difficult to recycle.37
CAUTION! Working with liquid ammonia requires special attention to equipment safety. We ran all our reactions in a built-to-purpose stainless steel autoclave installed in suitable premises. A detailed description of the equipment and the safety procedures is included in the ESI.†
Besides studying the solubility of different lignins in liquid ammonia, we also ran extraction experiments of the Protobind™ 1000 lignin (P1000 soda lignin) with dichloromethane (DCM), and characterized the remaining lignin by IR, SEC, ICP and NMR. After the ammonia was released (and after cooling with ice when heated), and the autoclave was flushed with nitrogen, the solids were extracted with DCM (for detailed experimental procedures see the ESI†). The relative percentages of monomers and dimers of the extractive fractions were calculated from GC and GC/MS analyses. ICP analysis was performed by Kolbe GmbH (Germany).
843 Hz (from 165 to 0 ppm) for the 1H- and 13C dimensions. The number of collected complex points was 1024 for the 1H-dimension with a recycle delay of 1.5 s. The number of transients was 32, and 256 time increments were always recorded in the 13C dimension. The 1JCH used was 145 Hz. Processing used squared cosine-bell apodization in both dimensions. Prior to Fourier transformation, the data matrixes were zero-filled up to 1024 points in the 13C-dimension. The central solvent peak was used as an internal reference (δC 39.5; δH 2.49). HSQC correlation peaks were assigned by comparing with the literature.40–43 A semi-quantitative analysis40 of the volume integrals (uncorrected) of the HSQC correlation peaks was performed using Mnova 7 processing software. In the aliphatic oxygenated region, the relative abundances of side chains involved in the various interunit linkages were estimated from the Cα–Hα correlations to avoid possible interference from homonuclear 1H–1H couplings, except for substructure I, for which Cγ–Hγ correlations had to be used. In the aromatic/unsaturated region, C6–H6 and/or C2–H2 correlations from H, G, and S lignin units and from p-coumarate (PCA) and ferulate (FA) were used to estimate their relative abundances. The PCA and FA integration volumes were not included for the calculation of the total aromatic units. For the model compounds, ca. 34 mg was dissolved in 0.500 mL of DMSO-d6. In this case, the total aromatic units were calculated from the sum of the volume integrals of the correlations signals in ring A (A2 + A5 + A6 divided by 3) and in ring B (B1 + B2 + B5 + B6 divided by 4). For the 13C experiments, the same samples from the HSQC analysis were used. In determining the threo and erythro β-O-4′ linkages abundances, the integrals of the respective C2 signals were used for the total aromatic units calculation. For the determination of the relative carbonyl abundances, the sum of all aromatic C signals (A1–6 + B1–6) were used. The 31P NMR analyses after phosphorylation of the lignin hydroxyl groups was performed according to the literature.44 The standard deviations on the corresponding hydroxyl group contents that can be expected are relatively low.45
:
NH3 ratio and dry matter
:
DCM ratio. The DCM extraction time was 30 min. The mass recovery was 100% for both compounds.
The P1000 soda lignin (mixed wheat straw/Sarkanda grass) was also solubilized up to 500 mg in 30 mL liquid ammonia, but at a significant slower rate. At room temperature, it took almost 3 h to solubilize 250 mg P1000 soda lignin in 30 mL liquid ammonia. However, when 45 bars of argon was charged to the autoclave and the temperature was set at 85 °C (90 bars total pressure), the lignin was solubilized within 30 min, giving an orange solution (Fig. 1c). The organosolv lignins were solubilized in amounts up to 125 mg in 30 mL liquid ammonia. Fig. 1d shows 50 mg poplar organosolv lignin (orange solution) and Fig. 1e shows 125 mg spruce organosolv lignin (red solution). At higher concentrations, again, it was not clear if the lignin was insoluble or too concentrated to observe light transmittance at the fixed light distance path between the reactor windows. Fig. 1f shows 250 mg wheat straw organosolv lignin in 30 mL liquid ammonia. However, the time needed to dissolve 125 mg organosolv lignin increased as spruce < poplar < wheat straw. Spruce organosolv lignin was dissolved almost instantaneously. Finally, we explored the solubility of a native grass lignin (MWL from elephant grass). More information on these experiments is available in the ESI (Fig. S2†). 125 mg MWL was dissolved instantaneously at room temperature, although some residual MWL particles were still present. Upon heating, the MWL was dissolved completely. These results indicate that grass lignins dissolve more slowly in liquid ammonia than wood lignins. In general, these results confirmed the solubility of technical lignins (kraft, soda and organosolv) and native lignins in liquid ammonia at a moderate temperature compared to high-pressure water or steam (130–225 °C).46
By releasing the pressure, ammonia could be flushed out as a gas, avoiding any salt removal or extraction of an aqueous phase involving large volumes of organic solvents. We could then separate the low molecular weight aromatics from the solid residue by extraction with an organic solvent. The choice of solvent is important.47,48 At low pressures on a lab scale, DCM is a suitable solvent since it dissolves well aromatic monomers37 while dissolving lignin oligomers only to a limited extent, at least in the case of the P1000 soda lignin. However, it is very difficult to find a solvent which separates exclusively phenolic monomers in one single extraction step with high yield. On a larger scale and at higher pressures, methanol could be used.49
Extracting the P1000 soda lignin with DCM gave up to 20 wt% of solubles (Table 1, entry 1). Using DCM after treating with ammonia gave 16 wt% solubles (entry 3). Extracting again the DCM extracted lignin gave only 3 wt% additional solubles (entry 2), while 14 wt% were obtained when the lignin was first dissolved in liquid ammonia at room temperature (entry 6). No difference was found when dissolving the lignin in liquid ammonia before the first DCM extraction (entry 8). Fig. 2 shows the dominant coniferyl derived compounds identified by GC-MS. A detailed description of the main extractives is given in the ESI (Fig. S3†). We did not identify any free p-coumaric or ferulic acid or any of their esters in the DCM extracts. Most probably they remained in the residual lignin. However, they might also decarboxylate in the GC injector to vinylphenol and vinylguaiacol, respectively. Both of these were present in significant amounts in the DCM extracts. However, they can also be produced from normal lignin units.
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| Fig. 2 Main monomers and dimers extracted after solubilisation in ammonia (a full list is included in the ESI†): (1) guaiacol; (2) 2,5-dimethoxyacetophenone; (3) vanillideneacetone; (4) 2-phenoxy-1-phenylethanol and (5) 3-((3,4-dimethoxyphenoxy)methyl)-4-methoxybenzoic acid. | ||
| Entry | Sample | Extraction sequence | t (h) | p (bar) | T (°C) | Gas | DCM solubles | Residual lignin (wt%) | Mass balance (wt%) | |||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Yield (wt%) | Monomers | Dimers/trimersa (area %) | Unknownb | |||||||||
| a Peak areas of individual extractives were normalized to 100% and calculated as relative percentages. b By unknown we include compounds that could not be identify by the MS library and heavy alkane (such as hexadecane/dodecane) contamination, which came from the ammonia bottle itself, accounting for the overextended mass balance. | ||||||||||||
| 1 | b | DCM | — | — | — | — | 20 | 43 | 49 | 8 | 77 | 97 |
| 2 | c | DCM/DCM | — | — | — | — | 3 | 48 | 40 | 12 | 94 | 98 |
| 3 | d1 | NH3/DCM | 24 | 7 | 18 | NH3 | 16 | 25 | 68 | 5 | 87 | 103 |
| 4 | d2 | NH3/DCM | 3 | 90 | 85 | NH3/Ar | 24 | 26 | 41 | 22 | 80 | 104 |
| 5 | d3 | NH3/DCM | 3 | 90 | 85 | NH3/H2 | 16 | 30 | 59 | 4 | 70 | 86 |
| 6 | e1 | DCM/NH3/DCM | 24 | 7 | 18 | NH3 | 14 | 15 | 48 | 22 | 88 | 102 |
| 7 | e2 | DCM/NH3/DCM | 3 | 90 | 85 | NH3/H2 | 4 | 5 | 67 | 13 | 74 | 78 |
| 8 | f | NH3/DCM/NH3/DCM | 24 | 7 | 18 | NH3 | 14 | 33 | 36 | 25 | 55 | 68 |
Quantitative analysis of lignin extracts is very challenging, and proving actual C–C and C–O bond scission is not trivial. To study whether the residual lignin structure changes during the dissolution process, we used a combination of analytical methods: infrared spectroscopy (IR), size exclusion chromatography (SEC), elemental analysis (ICP) and NMR.
O and C–N stretching and C–N–H bending in amides, however, in much less extent than in normal ammonolysis reactions.51,52 Another broad N–H band appeared around 3170 cm−1 for all samples in contact with liquid ammonia. Bands at 1595, 1508 and 1450 cm−1 are common for all lignin sources and pertain to the aromatic ring vibration and C–H bond deformations. Other common weak vibrations in lignin pertain to the phenol OH groups and methyl C–H in methyl group, observed around 1370–1375 cm−1. Characteristic guaiacyl bands were distributed on several positions; 1269 cm−1 aromatic ring and C
O stretch; and 1122 cm−1 and 809–850 cm−1 C–H deformation,47 for which no major changes were observed. Significant band intensity changes were observed in the 850–1105 cm−1 region. They most probably reflect C–O–C stretches in (substituted) xylans.53
| Entry | Sample | Extraction sequence | M w | M n | Polydispersity (PDI) |
|---|---|---|---|---|---|
| a 7 bars autogeneous NH3 pressure, 18 °C. b 90 bars total pressure of Ar and NH3, 85 °C. c 90 bars total pressure of H2 and NH3, 85 °C. | |||||
| 1 | a | P1000 soda lignin | 5000 | 298 | 16.8 |
| 2 | b | DCM | 5800 | 414 | 14.0 |
| 3 | d1 | NH3/DCMa | 6900 | 397 | 17.4 |
| 4 | d2 | NH3/DCMb | 9223 | 441 | 20.9 |
| 5 | d3 | NH3/DCMc | 13 700 |
461 | 29.7 |
| 6 | e1 | DCM/NH3/DCMa | 8900 | 567 | 15.7 |
| 7 | e2 | DCM/NH3/DCMc | 9900 | 497 | 19.9 |
| 8 | f | NH3/DCM/NH3/DCMa | 12 300 |
583 | 21.1 |
| Entry | Sample | Extraction sequence | %C | %H | %N | %O |
|---|---|---|---|---|---|---|
| a 7 bars autogeneous NH3 pressure, 18 °C. b 90 bars total pressure of Ar and NH3, 85 °C. c 90 bars total pressure of H2 and NH3, 85 °C. | ||||||
| 1 | a | P1000 soda lignin | 61.7 | 5.7 | 1.0 | 5.7 |
| 2 | b | DCM | 60.2 | 6.0 | 1.1 | 6.0 |
| 3 | d1 | NH3/DCMa | 58.1 | 6.2 | 2.6 | 6.2 |
| 4 | d2 | NH3/DCMb | 57.3 | 5.8 | 2.8 | 5.8 |
| 5 | d3 | NH3/DCMc | 57.6 | 6.0 | 3.4 | 6.0 |
| Lignin | |||||
|---|---|---|---|---|---|
| Interunit linkages (per 100 aromatic units) | P1000 soda (a) | DCM/DCM (c) | NH3/DCM, 18 °C, 7 bars NH3 (d1) | NH3/DCM, 85 °C, 90 bars (NH3 + Ar) (d2) | NH3/DCM, 85 °C, 90 bars (NH3 + H2) (d3) |
| β-O-4′ aryl ethers (A) | 6 (±1) | 14 | 26 | 23 (±2) | 24 |
| β-5′ phenylcoumarans (B) | 0.5 (±0.2) | 2.0 | 0.8 | 1.1 (±0.3) | 0.5 |
| β–β′ resinols (C) | 1.4 (±0.1) | 1.2 | 0.4 | 0.4 (±0.2) | 0.6 |
| Cinnamyl alcohol end groups (I) | 21 (±2) | 17 | 11 | 12 (±2) | 11 |
| Lignin aromatic units (%) | |||||
| H | 2 (±0) | 1 | 5 | 4 (±0) | 3 |
| G | 31(±2) | 28 | 40 | 40 (±3) | 46 |
| S | 61(±2) | 69 | 52 | 54 (±3) | 48 |
| S′ | 5 (±1) | 2 | 3 | 2 (±1) | 3 |
| S/G | 2.2 (±0.2) | 2.5 | 1.4 | 1.4 (±0.2) | 1.1 |
| p-Hydroxycinnamates (%) | |||||
| p-Coumarates (PCA) | 3 (±1) | 3 | 7 | 6 (±2) | 4 |
| Ferulates (FA) | 3 (±0) | 1 | 8 | 7 (±1) | 8 |
| Xylans (per 100 aromatic units) (X) | 4 (±1) | 11 | 14 | 19 (±4) | 29 |
Assuming that no new β-O-4′ linkages were formed, we addressed this effect to the extraction of low molecular weight fractions, giving rise to a lower total aromatic content in the residual lignin. We consider the possibility that some low molecular weight compounds were lost during the NH3 evacuation and the N2 purging, although this was difficult to see from the mass balance due to interference with the lubricant (Table 1). Correlation signals from xylans were identified in the C1, C2, C3, C4 and C5 nuclei. The signal from the anomeric C1 at 4.27/101.5 ppm is not shown in Fig. 5. In accordance with the corresponding xylan IR bands, the ratio of xylan units per 100 aromatic lignin units increased, especially in the presence of H2 (sample d3). We also analysed the P1000 soda lignin (a), the DCM/DCM extracted lignin (c) and the lignin after the NH3//DCM treatment at room temperature (d1) with 31P-NMR. The corresponding spectra are shown in the ESI (Fig. S8†) and the quantification is shown in Table 6. The analysis showed that the residual lignin contained the same amount of aliphatic hydroxyl groups, but 8% less phenol and 6% less carboxyl groups (Table 6). However, this was also observed in the DCM/DCM extracted lignin (c). Thus, this effect was maybe only a consequence of the DCM extraction.
O) abundances determined by HSQC and 13C analysis in the model compounds GGGE (guaiacylglycerol-β-guaiacyl ether, as a mixture of threo and erythro diastereomers) and MPAG (2-(2-methoxyphenoxy)acetoguaiacone), and abundances after the NH3/DCM treatment at 85 °C and 90 bars (NH3 + Ar) (identical to the conditions of experiment d2 with the P1000 soda lignin)
| Interunit linkage (per 100 aromatic units) | GGGE | MPAG | GGGE after d2 | MPAG after d2 |
|---|---|---|---|---|
a Calculated from the 1H–13C correlation in α relative to the sum of the correlations in the aromatic rings A and B.
b Calculated from the 13C signal area in α relative to the sum of the areas of the C2 signals in the aromatic rings A and B.
c Calculated from the 13C signal area in β relative to the sum of all signal areas in the aromatic rings A and B.
d Calculated from the sum of all 13C signal areas in the aromatic rings A and B relative to the area of the C O signal.
|
||||
| HSQC | ||||
| β-O-4′ aryl ethera | 60 | 63 | 56 | 58 |
| 13C | ||||
| threo β-O-4′ aryl etherb | 48 | — | 43 | — |
| erythro β-O-4′ aryl etherb | 51 | — | 44 | — |
| β-O-4′ aryl etherc | 47 | 47 | ||
Aromatic C/C Od |
— | 12.9 | — | 13.5 |
Although the carbonyl content cannot be determined quantitatively by 13C NMR (due to the strong differences in relaxation delays between quaternary and non-quaternary carbons), one can compare them relative to the aromatic content to see if ammonia interacted with native lignin carbonyl groups (Table 5). The carbonyl content (relative to the aromatic content) of the model compound MPAG was only 4% smaller after the NH3/DCM treatment, much smaller than under normal ammonolysis conditions where the lignin is oxidized with molecular oxygen.52 Meier et al. stated that the ammonia interacts with the lignin carboxyl groups. However, we could not confirm this as we did not achieve a satisfactory 13C spectrum of the NH3/DCM treated lignins, possibly due to their higher molecular weights. Although Meier et al. demonstrated that during ammonolysis the carboxyl groups represent the nucleation points where NH4+ salts could be formed, we believe that the 6% lower carboxyl group content in the residual lignin (Table 6) is not due to ammonolysis, as the authors clearly stated that a considerable oxygen pressure is needed for this and peroxidation (creating oxidized structures) prior to ammonolysis is not an alternative. Moreover, Table 6 shows that the lower carboxyl content might be due only to the DCM extraction. All these results show that ammonolysis is not the main factor for the higher molecular weight and polydispersity of the ammonia solubilized lignins. We feel that this can be the result of the different chemical behaviour of organic compounds in liquid ammonia, and possibly due to flash precipitation when the liquid ammonia is released.36–38
| Sample | Extraction sequence | Aliphatic OH | Phenol OH | Carboxyl OH | |||||
|---|---|---|---|---|---|---|---|---|---|
| Syringyl + condensed | Guaiacyl | Catechol | p-Hydroxyphenyl | PCA | Total | ||||
| a 7 bars autogeneous NH3 pressure, 18 °C. | |||||||||
| a | Pristine lignin | 1.59 | 2.30 | 0.86 | 0.15 | 0.44 | 0.09 | 3.85 | 1.16 |
| c | DCM/DCM | 1.66 | 1.93 | 0.70 | 0.09 | 0.39 | 0.08 | 3.19 | 1.07 |
| d1 | NH3/DCMa | 1.62 | 2.14 | 0.81 | 0.11 | 0.44 | 0.06 | 3.55 | 1.09 |
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c4gc01143k |
| This journal is © The Royal Society of Chemistry 2015 |