Open Access Article
Yuan
Quan
a,
Dingqiao
Ji
a,
Yi
Yuan
a,
Hang
Xu
a,
Rui
Qi
a,
Sofia
De Sousa Coutinho
a,
Sibylle
Riedel
b,
Zhirong
Zhao-Karger
b,
Lijiang
Song
c,
Alexander W.
Robertson
c,
Peter G.
Bruce
ad and
Robert A.
House
*a
aDepartment of Materials, University of Oxford, Parks Road, UK. E-mail: robert.house@materials.ox.ac.uk
bHelmholtz Institute Ulm (HIU), Albert-Einstein-Allee 11, D-89081 Ulm, Germany
cDepartment of Physics, University of Warwick, Coventry CV4 7AL, UK
dDepartment of Chemistry, University of Oxford, South Parks Road, UK
First published on 12th August 2024
The discovery of new transition metal (TM) oxide cathodes which can act as intercalation hosts for Mg2+ ions is critical for the development of high energy density Mg-ion batteries. In Li-ion batteries, disordered rocksalts with sufficiently high Li+ charge carrier ion concentration, i.e. Li
:
TM >1.1, can support fast Li+ diffusion and therefore deliver high capacities (∼300 mA h g−1) and rate performance. Here, we investigate a range of simple Mg-rich disordered rocksalt cathodes, Mg2TMO3 (TM = Mn, Ni, Co), which possess similar charge carrier ion concentrations and similar ratios between the ion size and interstitial tetrahedron height to Li-rich disordered rocksalts. However, even with high carbon loadings, elevated cycling temperatures and reduced particle and crystallite size, no significant Mg2+ deintercalation was observed, indicating that conventional design rules established for Li-rich DRS cannot be simply translated to Mg-rich systems. Despite the lack of activity in Mg-rich oxides, we demonstrate that Mg2+ intercalation into close-packed cubic disordered rocksalts, such as Li2−xMnO2F (x = 1), is possible, opening possible routes to activating Mg-rich systems.
However, one critical challenge that Mg-ion batteries face is the lack of cathode materials that show facile Mg2+ intercalation over wide compositional ranges. While reversible Mg2+ intercalation has been realised using cathode materials featuring soft, polarisable anions such as S2− and Se2−,4,5 their energy density remains poor due to their low working voltages. This underscores the urgent need to develop oxide-based cathodes that can operate at elevated potentials. Some oxide systems have been reported as successful Mg2+ intercalation hosts, such as V2O5, MoO3, and MnO2, however, strong coulombic interactions between Mg2+ and the host structures are recognised to be a challenge limiting the diffusion of Mg2+ in oxides.6,7 Possible strategies to address the issue include creating oxides with disordered structures to promote more varied and less stable Mg2+–O2− coordinations.8,9 This may facilitate the redistribution of charges and consequently improve the diffusion of Mg2+ ions.
Introducing structural disorder into cathodes has proven to be an effective strategy to achieve fast ion diffusion and high Li content materials in Li-ion batteries.10,11 Disordered rocksalt (DRS) cathodes such as Li2MnO2F and Li1.2Mn0.4Ti0.4O2 are capable of delivering large capacities (>300 mA h g−1) at high voltages (>3 V), exceeding the energy density of most commercial cathodes.12,13 Li ions can diffuse rapidly through disordered materials leading to exceptional rate performance.14–16 While there has been significant progress in developing Li-based DRS cathodes, there have been comparably few studies understanding whether the fast ion diffusion properties of these systems translate across to Mg-ion batteries.17–19
In this study, we explore the possibility of facile Mg-ion diffusion in Mg-rich disordered rocksalts. The theoretical capacities of Mg-rich DRS are very high by virtue of the divalent charge on Mg2+ (707 mA h g−1 for Mg2MnO3). Given their high crystallographic density (5.4 g cm−3 for Mg2MnO3), they could also theoretically deliver rechargeable batteries with very high volumetric energy density when paired with Mg metal. Here, we have synthesised a series of novel DRS compounds based on TMO–MgO solid solutions (TM = Mn, Ni, and Co) via solid state methods to obtain micron-sized particles. These transition metals offer high voltage, multi-electron redox couples, i.e. TM2+/3+/4+, to compensate the removal of Mg2+. We examined the feasibility of using Mg-rich DRS compounds Mg2MnO3, Mg2NiO3 and Mg2CoO3 as cathode materials for Mg-ion batteries, employing a Mg anode and an electrolyte that is stable to 3.5 V vs. Mg/Mg2+. Given the limited capacities observed, we further explored the influence of reducing the crystallite size to investigate whether substantially shortening the diffusion lengths of Mg2+ ions within the DRS structure might improve performance. Our results show that Mg2+ ion diffusion in Mg-rich DRS is not facile as in the case of Li+, despite nm-sized diffusion lengths and the similarity in ion size and tetrahedral height. Nevertheless, we demonstrate that Mg intercalation into a cubic-close-packed DRS is possible in delithiated Li2−xMnO2F (x = 1) where we achieve a discharge capacity of 120 mA h g−1 at an average voltage of 1.2 V vs. Mg2+/Mg. This indicates that strategies to introduce cation vacancies or mitigate the coulombic repulsion that Mg2+ ions experience when diffusing through interstitial tetrahedral sites might ultimately enable activation of Mg-rich compositions as cathodes.
For the study on the effect of crystallite size, the as-prepared Mg2MnO3 product was subsequently ball-milled at 200 rpm and 300 rpm to obtain the ball-milled samples.
Li2MnO2F was synthesised using a mechanochemical ball-milling method as per the reported work.12 LiF (99.995% Sigma Aldrich), Li2O (99.5% Alfa Aesar) and Mn2O3 (99.9% Sigma-Aldrich) were mixed in stoichiometric ratios and then sealed in air-tight zirconia jars in an argon-filled MBraun glovebox with H2O and O2 less than 1 ppm. The mixture was then ball-milled for 18 hours at 750 rpm in a Fritsch Pulverisette 7 planetary ball-mill to form the Li2MnO2F product.
:
2
:
1 mass ratio in a pestle and mortar and subsequently calendared to a thickness of ∼150 μm. 0.3 M Mg[B(hfip)4]2 in DME electrolyte was synthesised following the reported procedure,20,21 with DME as the solvent. The solvent was dried with 3 Å molecular sieves for at least one week prior to use. Magnesium metal was polished with carbide paper and cleaned before use. Electrodes were incorporated into CR2032 coin cells with electrolyte-soaked Whatman glass fibre separators and Mg metal counter electrodes. Galvanostatic charge–discharge was carried out at a rate of 10 mA g−1 using a Maccor Series 4000, with cells held in a thermostatted oven at 60 °C. Li-ion cells were assembled using 1 M LiPF6 in 3
:
7 EC
:
EMC electrolyte and Li metal foils as the anode and charged at 30 °C.
m without impurities. The corresponding lattice parameters are 4.31 Å, 4.23 Å and 4.20 Å respectively. All of the mixed metal materials prepared conform to the disordered rocksalt structure where the cations (Mg2+ or TM2+) are randomly mixed on the cation site and are octahedrally coordinated to six anions, Fig. 1c.
In order to characterise the local structure of these compounds and confirm atomic-level mixing of the Mg and TM ions, Pair Distribution Function (PDF) analysis was performed on X-ray total scattering data. The atomic PDF was fitted between 0.5 and 40 Å to an Fm
m cation disordered structural model giving excellent fits across the full range for each sample (Fig. 1d and Tables S4–S6†). Given both the short and medium range structures for Mg2MnO3, Mg2CoO3, and Mg2NiO3 can be well-described by a single cubic rocksalt phase, we conclude that these materials are all atomically well-mixed solid solutions between MgO and TMO. Some broadening of the medium range peaks for Mg2MnO3 is apparent, indicating a greater degree of positional disorder of the atoms on their crystallographic sites and a loss of consistency in the atom–atom distances over longer ranges. This is in accord with the fact that the lattice parameter mismatch between MnO and MgO is greater than either NiO or CoO leading to greater local variability in bond lengths and atomic positions for Mn. Fig. 1e shows the short-range PDF data for each compound overlaid. The first and second peaks correspond to the nearest neighbour metal–oxygen and metal–metal distances in the cubic structure, respectively. The variation in lattice parameters from the PDF refinements, Mg2MnO3 = 4.31 Å, Mg2CoO3 = 4.23 Å and Mg2NiO3 = 4.20 Å, is consistent with the refined PXRD data in Fig. 1a.
To characterise the particle sizes and morphologies of our materials, SEM imaging was performed. Dense primary particles were observed varying in size from 0.1 to 1 μm, Fig. 2a–c. The primary particles of the Mg2NiO3 material in general appear to be smaller than Mg2CoO3 and Mg2MnO3, likely due to the smaller particle size of the NiO precursor used. Homogeneous mixing of Mg and TM ions within and between the primary particles was verified with EDX analysis (Fig. 2d–f).
The electrochemical data for the Mg2TMO3 DRS cathode materials is shown in Fig. 3. Despite employing high carbon loadings (70
:
20
:
10 of cathode active material
:
C
:
PTFE), low current densities (10 mA g−1) and elevated cycling temperatures (60 °C), no appreciable capacity was observed. These results imply that sluggish diffusion of Mg2+ ions through the oxide structures rather than electrolyte or anode plating/stripping is likely to be the performance-limiting factor in these cells. This is in accord with findings from previous studies that reported the poor diffusivity of Mg2+ ions in similar oxide spinels.7,8,28
The ball-milled materials were processed into electrodes, assembled into coin cells with Mg metal and 0.3 M Mg[B(hfip)4]2 in DME electrolyte and cycled at 60 °C between 0.5 and 3.5 V vs. Mg/Mg2+. The data in Fig. 4g–i show that even despite significantly reduced diffusion lengths through the DRS crystallites and increased interfacial contact area with the electrolyte, there is negligible improvement in the observed capacities. This behaviour appears to be faradaic rather than capacitive, since waiting for 24 hours after charging does not change the discharge capacity. Efforts to over-charge the cathodes to 3.7 V and then holding at this potential for 5 hours yielded only marginal improvements in discharge capacity, Fig. S9.† These results confirm that it is very challenging to remove Mg2+ from a fully magnesiated rocksalt structure.
:
TM >1.1 for percolating diffusion, which increases the number of tetrahedral interstices surrounded only by Li-ions29 and (ii) the height of the tetrahedral interstitial site, which influences the size of the energy barrier for ion hopping between octahedral sites. The Mg-rich compounds investigated here, e.g. Mg2MnO3, have the same concentration of carrier ions as archetypal Li-rich DRS cathodes such as Li2MnO2F (Li
:
TM = 2
:
1), so the availability of an interconnected diffusion network should not be a limiting factor for our cathodes. Furthermore, given Mg2+ and Li+ exhibit similar ionic radii (0.72 Å compared with 0.76 Å), and the tetrahedral heights in our Mg-rich DRS compounds and those of common Li-rich DRS are similar (∼2.43 Å compared with 2.3–2.4 Å respectively),30 the ion size would appear to be compatible with the diffusion channels available in the disordered rocksalt structure.
Another factor which could influence the diffusion of Mg2+versus Li+ through the DRS structure is coulombic repulsion from other Mg2+ cations which share faces with the interstitial tetrahedral sites. Mg2+ ions diffusing through tetrahedra surrounded by Mg2+ will experience greater coulombic repulsion than Li+ ions would when surrounded by Li+, increasing the energy barrier for ion hopping. To investigate this possibility further, we pre-charged an electrode of Li2MnO2F in a Li-ion cell to a composition of LiMnO2F to create octahedral vacancies for Mg intercalation. The charged electrode was then transferred into a Mg-ion cell and discharged to 0.5 V vs. Mg/Mg2+. The data, Fig. 5a, show that a discharge capacity of 120 mA h g−1 can be achieved at an average voltage of 1.2 V, corresponding to insertion of 0.26 Mg2+. Even at a relatively high current density of 50 mA g−1, Fig. 5b, a discharge capacity of 70 mA h g−1 could be achieved, indicating surprisingly facile Mg2+ intercalation into the cubic close-packed DRS material (cell parameter 4.09 Å).
To verify Mg intercalation, ex situ PXRD was performed to examine the lattice parameter changes before and after the discharge process at 10 mA g−1. As shown in Fig. 5c, the discharge process induces a clear shift in the measured peak positions back towards those of pristine Li2MnO2F, confirming the bulk intercalation of Mg2+ into LiMnO2F. EDX and inductively coupled plasma (ICP)-optical emission spectroscopy analyses were also performed before and after discharging in a Mg-ion cell. EDX mapping for LiMnO2F and Mg0.26LiMnO2F, Fig. 5d and e, shows the appearance of Mg uniformly distributed within and between particles after magnesiation. The ICP results (Table 1) also confirm Mg contents of 0.00(1) and 0.27(1) before and after magnesiation, which agrees well with the calculated formula based on the discharge capacity observed and indicates storage of Mg2+.
| Li (atomic) | Mg (atomic) | Mn (normalised atomic) | |
|---|---|---|---|
| LiMnO2F | 0.96(1) | 0.00(1) | 1.00 |
| Mg0.26LiMnO2F | 0.90(1) | 0.27(1) | 1.00 |
These results indicate that the coordination environment around the interstitial tetrahedral sites could play an important role in determining the ability of DRS compounds to act as intercalation hosts for Mg2+. By mitigating the coulombic repulsion experienced by Mg ions diffusing through interstitial tetrahedral sites in Mg-rich DRS compositions, it may be possible to activate these as intercalation cathodes. This would require compositional modifications which substitute some Mg2+ for less highly charged ions or create vacant sites in the structure. It has also been proposed that concerted ion migration of Li+ with the Mg2+ might play a role in increasing the rate of Mg-ion intercalation.31,32 While we cannot easily separate the motion of different ions within the bulk, given the lack of Li-ions in the Mg electrolyte, we can be confident that the Mg2+ intercalates without co-intercalation of Li+. Further work to more fully understand the factors controlling Mg-ion diffusion in the bulk of DRS cathodes is required.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4ta02348j |
| This journal is © The Royal Society of Chemistry 2024 |