Open Access Article
Shunsuke
Kanai
a,
Ippei
Nagahara
a,
Yusuke
Kita
a,
Keigo
Kamata
a and
Michikazu
Hara
*ab
aLaboratory for Materials and Structures, Institute of Innovative Research, Tokyo Institute of Technology, Nagatsuta-cho 4259, Midori-ku, Yokohama 226-8503, Japan. E-mail: hara.m.ae@m.titech.ac.jp
bAdvanced Low Carbon Technology Research and Development Program (ALCA), Japan Science and Technology Agency (JST), 4-1-8 Honcho, Kawaguchi, 332-0012, Japan
First published on 7th February 2017
Acid–base solid catalysts synthesized with structurally controlled uniform active sites can lead to unique catalysis. In this study, a CePO4 catalyst was synthesized using a hydrothermal method and found to exhibit high catalytic performance for the chemoselective acetalization of 5-hydroxymethylfurfural with alcohols, in sharp contrast to other homogeneous and heterogeneous acid and/or base catalysts. In the presence of CePO4, various combinations of carbonyl compounds and alcohols are efficiently converted into the corresponding acetal derivatives in good to excellent yields. Mechanistic studies show that CePO4 most likely acts as a bifunctional catalyst through the interaction of uniform Lewis acid and weak base sites with 5-hydroxymethylfurfural and alcohol molecules, respectively, which results in high catalytic performance.
We have recently reported unique base catalysis using oxoanions including [WO4]2− and [PO4]3−.5 Despite their basicities being weaker than those of inorganic and organic strong bases, their specific activation of nucleophiles such as alcohols and amines results in atom-efficient reactions such as the chemical fixation of CO2, regioselective N-alkylation of indoles, and chemoselective acylation of alcohols. On the other hand, rare earth (RE) metal species act as Lewis acid catalysts for various carbon–carbon bond forming reactions through the activation of carbonyl compounds.6 Against this background, we anticipated that RE orthophosphates, REPO4, would be good candidates as bifunctional acid–base catalysts that can work in concert to promote electrophilicity and nucleophilicity in reactive partners. In this communication, we report the highly chemoselective acetalization of 5-hydroxymethylfurfural (1a), which has alcohol and aldehyde functionalities,7 with alcohols using a monoclinic CePO4 catalyst synthesized by a hydrothermal method (Fig. 1(a)). Compound 1a is a versatile carbonyl compound with sensitive functional groups. For reactions of 1a with alcohols in the presence of acid catalysts,8,9 ethers or a complex mixture of products are typically obtained due to the presence of the Brønsted acid-sensitive hydroxyl groups in 1a.8 The present system has the following significant advantages: (i) high yields and chemoselectivity toward acetals, even for substrates with hydroxyl groups, (ii) applicability to various combinations of substrates and larger-scale syntheses, and (iii) reusability as a heterogeneous catalyst system. While metal phosphates and related materials have been extensively investigated for the conversion of carbohydrates into 1a,10 acid–base catalysis over CePO4 has not been reported to date11 and the present bifunctionality can lead to the chemoselective acetalization of carbonyl compounds containing sensitive functional groups, such as 1a.
:
P is 1
:
1. The valence state of the surface Ce was investigated using X-ray photoelectron spectroscopy (XPS) (Fig. 1(c)). The Ce 3d3/2,5/2 spectra are composed of two multiplets (v and u), which correspond to the spin–orbit split 3d5/2 and 3d3/2 core holes.14 The Ce 3d spectrum of CePO4 exhibits four peaks with binding energies of 904.9, 901.0, 806.5, and 883.0 eV, which correspond to the u′, u0, v′, and v0 peaks, respectively, and are in good agreement with the reported Ce 3d spectra for Ce(III) oxides.15 The specific surface area of CePO4 calculated from a Brunauer–Emmett–Teller (BET) plot of the N2 adsorption isotherm (77 K) was up to 37 m2 g−1. Fig. 1(d) shows a scanning electron microscopy (SEM) image of CePO4 with rod-like shaped particles 100–500 nm long and 20–50 nm wide.
The acidic properties of CePO4 were evaluated using IR spectroscopy for a sample with adsorbed pyridine as a probe base (see details in the ESI†).3,10,16 Differential IR spectra of CePO4 with adsorbed pyridine are shown in Fig. 2(a) and S2.† The band at 1445 cm−1 is assigned to the pyridine species coordinated to the Lewis acid sites, while no band due to pyridinium ions bonded to the Brønsted acid sites was observed at ca. 1540 cm−1. The amount of Lewis acid sites on CePO4 was estimated from the intensity of the band at 1445 cm−1 to be 0.096 mmol g−1. The difference IR spectrum for CePO4 with adsorbed CHCl3 is shown in Fig. 2(b). The red-shift of the original C–H stretching mode of the CHCl3 molecule (from 3034 cm−1 to 3008 cm−1) indicates the presence of basic sites on the surface.16 In addition, a new broad shoulder band appeared at 1250 cm−1, which was assigned as δ(ClC–H) for the CHCl3 molecules due to the interaction of the acidic hydrogen and chlorine atoms with the basic oxygen and Lewis acid sites, respectively.16 Thus, the base sites on CePO4 could be located in close proximity to the Lewis acid sites, in agreement with the structure of CePO4.
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| Fig. 2 Difference IR spectra for (a) pyridine-, (b) chloroform-, (c) acetone-, and (d) methanol-adsorbed CePO4 at 25 °C. | ||
| Entry | Catalyst | Conv. (%) | Yield (%) | ||
|---|---|---|---|---|---|
| 2a | 3a | 4a | |||
| a Reaction conditions: catalyst (0.1 g), 1a (1.0 mmol), methanol (5 mL), and reflux for 1 h. Conversion and yield were determined by GC analysis. Conversion (%) = converted 1a (mol)/initial 1a (mol) × 100. Yield (%) = product (mol)/initial 1a (mol) × 100. b Catalyst (0.43 mmol; i.e. equivalent to the Ce content in CePO4 (0.1 g)). | |||||
| 1 | CePO4 | 81 | 78 | <1 | <1 |
| 2b | H2SO4 | >99 | <1 | 24 | 2 |
| 3b | TsOH | >99 | <1 | 54 | 2 |
| 4b | H3PW12O40 | >99 | <1 | 4 | <1 |
| 5b | Sc(OTf)3 | >99 | <1 | 49 | 5 |
| 6b | Ce(OTf)3 | 74 | <1 | 27 | <1 |
| 7 | K3PO4 | 81 | <1 | <1 | <1 |
| 8 | K2HPO4 | <1 | <1 | <1 | <1 |
| 9 | KH2PO4 | 1 | <1 | <1 | <1 |
| 10b | Ce(NO3)3·6H2O | 68 | <1 | 12 | <1 |
| 11b | (NH4)2HPO4 | 43 | <1 | <1 | <1 |
| 12b | Ce(NO3)3·6H2O + (NH4)2HPO4 | 85 | <1 | <1 | <1 |
| 13 | Nb2O5 | 38 | 31 | <1 | <1 |
| 14 | SiO2 | 12 | 1 | <1 | <1 |
| 15 | ZrO2 | 9 | 9 | <1 | <1 |
| 16 | CeO2 | 5 | <1 | <1 | <1 |
| 17 | Al2O3 | 3 | 3 | <1 | <1 |
| 18 | MgO | 3 | <1 | <1 | <1 |
| 19 | TiO2 | 2 | 3 | <1 | <1 |
| 20 | SnO2 | 2 | 1 | <1 | <1 |
| 21 | Sulfated zirconia | >99 | <1 | 2 | 15 |
| 22 | Sulfonated carbon | 83 | 9 | 15 | 43 |
| 23 | Nafion NR-50 | 95 | 1 | 42 | 21 |
| 24 | Nafion SAC-13 | 90 | 20 | 2 | 13 |
| 25 | Mordenite | 86 | 39 | 9 | 43 |
| 26 | Montmorillonite K10 | 85 | 55 | 4 | 23 |
| 27 | Blank | 2 | 2 | <1 | <1 |
To verify whether the observed catalysis is derived from solid CePO4 or from leached cerium or phosphorus species, the reaction of 1a with methanol was conducted under the conditions described in entry 1 of Table 1, and CePO4 was removed from the reaction mixture by hot filtration at ca. 30% conversion of 1a (at t = 15 min). The filtrate was then heated again under the same reaction conditions. In this case, no further production of 2a was observed, as shown in Fig. 3. No leaching of cerium or phosphorus species into the filtrate was observed using inductively coupled plasma atomic emission spectroscopy (ICP-AES, with detection limits for Ce and P atoms of ca. 1 and 3 ppb, respectively). Therefore, there was no contribution to the observed catalysis from cerium or phosphorus species leached into the reaction solution, and the nature of the observed catalysis is confirmed as truly heterogeneous.19 The used CePO4 catalyst could be readily recovered from the reaction mixture by simple filtration (96% recovery). The recovered CePO4 catalyst could then be reused without a significant decrease in the yield of 2a or the selectivity: 78% yield of 2a at 81% conversion (fresh) and 78% yield of 2a at 80% conversion (reused). There was no significant difference in the XRD patterns of the fresh and reused CePO4 catalysts, which indicates the high durability of CePO4 (Fig. S3†).
O stretching band of acetone adsorbed on CePO4 was observed at a lower wavenumber (1699 cm−1) than that of acetone in the gas phase (1731 cm−1).20 In addition, the IR spectrum of acetone adsorbed on CeO2 exhibited a shoulder at 1700 cm−1 and a strong band at 1673 cm−1 due to acetone molecules coordinated to different types of Lewis acid sites, and absorptions at 1627 cm−1 and 1570–1550 cm−1 are assignable to condensed species (Fig. S4†).20 These results indicate the interaction between the carbonyl oxygen of the ketone and the uniform Lewis acid sites on CePO4 without the promotion of aldol condensation.21,22
Fig. 2(d) shows the IR spectrum of methanol adsorbed on CePO4. In the ν(O–H) region, negative OH bands were observed with the appearance of broad bands between 3000 and 3500 cm−1. In addition, the IR spectrum shows bands at 2952 and 2849 cm−1 that were assigned to asymmetric and symmetric CH3 stretching modes, respectively. The appearance of such broad bands and the band positions of ν(CH3) indicate that methanol is adsorbed molecularly on CePO4via hydrogen bonds, which is consistent with previous reports for the non-dissociative adsorption of methanol on metal oxides.23 On the other hand, the IR spectrum for methanol adsorbed on CeO2 has bands at 2911 and 2805 cm−1 that were assigned to the νas(CH3) and νs(CH3) modes of methoxide species, respectively (Fig. S4†). Therefore, CePO4 most likely acts as a bifunctional catalyst through interaction of the uniform Lewis acid sites and weak base sites with 1a and alcohol molecules, respectively, which results in highly efficient and chemoselective acetalization.24 The present acetalization of 1a with methanol possibly proceeds as follows (Fig. 4). First, the activation of both 1a and methanol by CePO4 facilitates nucleophilic attack of the OH group in methanol on the carbon atom of the carbonyl group in 1a to give the corresponding hemiacetal derivative. Further reaction of the hemiacetal with methanol then occurs, most likely with the assistance of the CePO4 catalyst, to give the corresponding acetal derivative.
C double bond (entry 11). Not only were aromatic and α,β-unsaturated aldehydes converted but also 3-phenylpropionaldehyde (1j) and cyclohexanecarboxaldehyde (1k) were efficiently converted into the corresponding acetals in high yields (entries 12 and 13). Furthermore, the present system could effectively catalyze aliphatic and aromatic ketones with ethylene glycol. Cyclohexanone (1l) was quantitatively converted into 2,2-pentamethylene-1,3-dioxolane (2l), and acetophenone (1m) gave its corresponding ketal (2m) in moderate yield (entries 14 and 15). Even in the presence of hydroxyl groups in the substrate (5-hydroxy-2-adamantanone (1n)), the corresponding ketal (2n) was obtained in good yield (entry 16).
| Entry | Carbonyl compound | Alcohol | Time (h) | Product (yield (%)) |
|---|---|---|---|---|
| a Reaction conditions: CePO4 (0.1 g), 1 (1.0 mmol), alcohol (5 mL), and reflux. Yields were isolated yields. b Yield determined using nuclear magnetic resonance spectroscopy (NMR). c 120 °C. | ||||
| 1 |
|
CH3OH | 1 |
|
| 2b | 1a |
|
1 |
|
| 3b | 1a |
|
2 |
|
| 4 |
|
CH3OH | 6 |
|
| 5 |
|
CH3OH | 6 |
|
| 6 |
|
CH3OH | 6 | Not detected |
| 7 |
|
CH3OH | 6 |
|
| 8 |
|
CH3OH | 6 |
|
| 9 |
|
CH3OH | 6 |
|
| 10 |
|
CH3OH | 20 |
|
| 11 |
|
CH3OH | 6 |
|
| 12 |
|
CH3OH | 20 |
|
| 13 |
|
CH3OH | 20 |
|
| 14c |
|
|
6 |
|
| 15 |
|
|
6 |
|
| 16 |
|
CH3OH | 6 |
|
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| Fig. 5 Yields of 2a against the amount of pyridine added. Reaction conditions: CePO4 (0.1 g), 1a (1.0 mmol), methanol (5 mL), and reflux for 30 min. | ||
The present catalytic system was applicable to a gram-scale reaction of 1a (10.5 mmol scale) with methanol and 1.46 g of analytically pure 2a could be isolated (eqn (1)). In this case, the turnover number (TON) based on surface Lewis acid sites reached 177 and the corresponding turnover frequency (TOF) was 44 h−1. In addition, CePO4 efficiently catalyzed the gram-scale regioselective acetalization of acetone (1o) with glycerol into the industrially important chemical 2,2-dimethyl-1,3-dioxolan-5-ol (solketal (2o)).25,26 Solketal has been used as a highly soluble additive to increase the octane number of fuel, and as such many catalyst systems to aid its synthesis have been reported.25,26 CePO4 exhibited high regioselectivity (2o/2o′ = 98/2) and 1.29 g of analytically pure 2o was successfully isolated (eqn (2)), while the condensation of glycerol with 1o under acidic conditions sometimes affords a mixture of five- and six-membered acetals (2o and 2o′, respectively).25
![]() | (1) |
![]() | (2) |
C bonds, and heteroatoms with alcohols. This study suggests that the development of bifunctional solid catalysts with uniform active sites is of particular importance. This approach is a promising strategy for the development of highly efficient heterogeneously-catalyzed reactions through the non-dissociative activation of both electrophiles and nucleophiles under very mild conditions.
O stretching band (1699 cm−1) of acetone adsorbed on CePO4 was observed at a higher wavenumber than that on CeO2 (a strong band at 1673 cm−1), indicating the lower Lewis acid strength of CePO4. In addition, the chloroform- and methanol-adsorbed IR measurements also indicate the lower basicity of CePO4. Therefore, not only the presence of moderate Lewis acid sites but also the weakening of the basicity by replacement of the strong basic sites of CeO2 using PO4 would suppress side reactions such as aldol condensation, resulting in the present high chemoselectivity.Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/c6sc05642c |
| This journal is © The Royal Society of Chemistry 2017 |