Open Access Article
Saif
El-Din Al-Mofty‡
a,
Nehal H.
Elghazawy‡
a and
Hassan M. E.
Azzazy
*ab
aDepartment of Chemistry, School of Sciences and Engineering, The American University in Cairo, New Cairo, Cairo 11835, Egypt. E-mail: hazzazy@aucegypt.edu
bDepartment of Nanobiophotonics, Leibniz Institute for Photonic Technology, Albert Einstein Str. 9, Jena 07745, Germany
First published on 22nd August 2023
Cellulose is a widely available and renewable biopolymer that can be extracted from different natural sources such as plants, and bacteria. Rice husk is of special interest as a source of cellulose, as it is abundant and has a high cellulose content. The extraction of cellulose from rice husk has traditionally been a multi-step procedure that is time-consuming and involves the use of harsh chemicals. However, in this study, a one-step facile method was developed and optimized for the extraction of cellulose from rice husks. The process involved adjusting the ratio of sodium hypochlorite solution to the mass of solid rice husk and the progressive removal of non-cellulosic constituents was confirmed via scanning electron microscopy (SEM), and Maule lignin test. The extracted cellulose was then incorporated into glass ionomer cement (GIC) for dental applications. The mechanical properties of the GIC have increased in G12 and G18 vs. an observable decrease in G21 (p = 0.02 and p = 0.01, respectively), including increased compressive strength and stiffness. The addition of 3% cellulose extracted using C12 conditions (1
husk
:
12 hypochlorite for 6 h) to GIC has increased GIC mechanical strength by 130% as compared to control GIC. The addition of 1% cellulose extracted using C18 conditions (1 husk
:
18 hypochlorite for 6 h) to GIC has increased GIC mechanical strength by 58.5% as compared to the control. In conclusion, cellulose can be extracted from rice husks using a one-step facile method, and its incorporation into GIC can enhance its mechanical properties and improve its potential use for dental applications.
Sustainability spotlightThis study presents a one-step approach to extract cellulose from rice husks, an abundant, renewable resource. Meanwhile, it presents rice husk, which is traditionally considered an agricultural waste usually burned by local farmers, causing multiple environmental challenges, as a potential valuable source of pure cellulose. Our research aligns with UN Sustainable Development Goals (SDGs) 7 (Affordable and Clean Energy), 9 (Industry, Innovation, and Infrastructure), and 13 (Climate Action). The method reduces waste and environmental impact associated with conventional extraction processes, thereby contributing to cleaner energy solutions (SDG 7) and resource efficiency (SDG 9). Additionally, integration of extracted cellulose into dental applications demonstrates the potential for sustainable materials (SDG 9). By minimizing the environmental footprint of cellulose extraction, our work supports climate action efforts (SDG 13). In summary, our research highlights the potential of sustainable materials derived from rice husks as additives to improve mechnical properties of dental fillings and support multiple SDGs. |
Cellulose is considered the most abundant renewable biopolymer on Earth. It can be obtained from different plants as well as the biofilms secreted by some bacteria.8,9 The high yield of cellulose which can reach up to 1.5 trillion tons per year has made it an inexhaustible source that can be included in the manufacturing of environmentally friendly raw materials and products.10 Mostly, agro-waste is the most sustainable source for obtaining cellulosic fibers which are known for their outstanding properties including biocompatibility, significant mechanical properties, and high thermal stability. Accordingly, cellulosic fibers have been incorporated into versatile industries including food, pharmaceutical, packaging, and reinforcement of composites.8,11–15
The extraction of cellulose from plant waste varies according to the plant as well as the methodology utilized for the extraction. Cellulosic fibers in plants are attached to other components such as hemicellulose or lignin.16–18 Therefore, the extraction procedure must be efficient in removing all other plant components that may affect the purity as well as the properties of the cellulose.19–21 Obtaining cellulose from rice husks can be achieved via chemical degradation, mechanical processing, or a combination of both techniques.16–18 Still, choosing the most suitable technique relies on the required final size of the fibers which can be in the micro- or the nano-size range.
The extraction of cellulose from rice husk is typically a multi-step process that can be divided into three main reactions: pre-bleaching, bleaching, and post-bleaching. First, the pre-bleaching step aims at hydrolyzing the lignin and hemicellulose in the rice husk. Pre-bleaching is mainly done using a mixture of sodium hydroxide and/or hydrochloric acid. Second, the bleaching step removes the yellowish color in the rice husk to give the purely white cellulose. The reagents used in the bleaching vary greatly from one study to another and were reported to include peracetic acid, acetic acid, hydrogen peroxide, or hypochlorite. Finally, the post-bleaching step is where the bleached product is washed thoroughly to remove any remnants of impurities from the extracted cellulose.16–18 Of note, the treatment of the bleached cellulose with concentrated sulfuric acid is widely used for the removal of the amorphous cellulose and obtaining cellulose nanocrystals.
Glass ionomer cement (GIC) is a dental material used for the dental bonding of teeth during endodontic treatment or other dental restoration procedures. It has been used by dentists instead of dental amalgam fillings which have been discontinued mainly due to their adverse health effects owing to their mercury content. Still, the relatively low mechanical performance of the GIC has encouraged researchers to test the addition of different fillers, such as cellulose, to enhance its mechanical strength.22–26 The cellulose effect on the mechanical strength of the GIC was found to vary greatly depending on the cellulose fiber's size, purity, and the loaded amount. An additional point of consideration is the source and method of extraction, where multi-step extraction procedures introduce more variables that eventually affect the final properties of the extracted cellulose.26–29 Therefore, finding a sustainable source for cellulose as well as reducing the number of steps needed for its extraction can be a potential solution for the production of sustainable cellulose. Providing the reliable properties of cellulose could improve the mechanical properties of GIC.
We here report a detailed optimized protocol for using only sodium hypochlorite solution for extracting cellulose (purity >94%) from rice husk in a single step. The procedure was optimized in terms of time and the dilution ratio of rice husk to hypochlorite. In previous studies, sodium hypochlorite solution was exclusively used for the bleaching step following the acidic/alkaline hydrolysis of the husk. The extracted cellulose was characterized by its microscopic structure, purity, lignin content, and mechanical properties. Finally, cellulose extracted using different conditions was incorporated into GIC used for dental applications to explore its effect on the yield strength and stiffness of dental GIC. Therefore, this study aims to develop a facile one-step reaction for the extraction of cellulose from rice husk using sodium hypochlorite.
:
12, 1
:
15,1
:
18, 1
:
21, and 1
:
24. At each respective time point, the slurry was filtered off and washed several times with distilled water where the precipitated residue was suspended in water and sonicated for 15 min at 40 °C. Finally, the batches were freeze-dried for 48 h and the obtained powder was collected for characterization.
| alpha cellulose% = 100 − (6.85(V2 − V1) × N × 20)/(A × W) | (1) |
| alpha cellulose% = 100 − (6.85(V2 − V1) × N × 10)/(A × W) | (2) |
:
10 with distilled water in a test tube and 1 mL of 5% phenol was added to the diluted filtrate. Then, 5 mL of 98% sulfuric acid was added to the mixture and left to stand for 10 min till color development.31 Sample absorbance was read at 490 nm in a single beam spectrophotometer Jenway model No. 7615 (Jenway, London, UK). A calibration curve was developed using dextrose concentrations of 0.5, 0.25, 0.125, and 0.0625 mg mL−1.
:
1. Finally, the paste was filled, and placed into a mold to dry for the recommended time according to the manufacturer's kit. The mold is removed and the obtained GIC cylinder was left to harden for 2 days before mechanical testing.
:
L) as well as the treatment time where 15 different samples were prepared. The extracted cellulose samples were characterized in terms of existing functional groups (FTIR Fig. S4†), cellulose purity (TAPPI method30), morphology (SEM), and qualitative lignin content (Maule's test) to elucidate the optimal extraction conditions to obtain pure cellulose to be incorporated into GIC.
:
L) ratio (husk
:
hypochlorite) significantly influences the contents of the sample in terms of cellulose as well as other rice husk components. As shown in Fig. 1, all C12 samples have shown observable rice husk bundled strands that were not degraded. On the other hand, celullose extracts of C15–C24 have shown no bundled strands which further confirms the effect of the solid-to-liquid ratio on the result obtained. Still, it is worth mentioning that C21 and C24 samples were quite similar which indicates that when the S
:
L ratio exceeded 1
:
21, the outcome is unchanged. So, there is a direct correlation between the amount of introduced hypochlorite solution and the amount of oxidized cellulose that eventually fused to form flakes as shown in C21 and C24 extracts (Fig. 1). The mean diameter of cellulose fibril-like structures obtained from SEM images in Fig. 1 is presented in Fig. 2.
Fig. 4A shows bare GIC Young's modulus of 5.1 MPa ± 1.38 and an 0.2% offset yield strength of 2.66 MPa ± 0.24 (Fig. 4B). Generally, all G12 and G18 samples showed an increase in Young's modulus that is significantly higher than those of G21 samples (p = 0.02 and p = 0.01, respectively). Also, a significant increase in the elasticity was clear between G21-1 and G21-3 samples (p = 0.03). In contrast, G18-3 had a significant decrease in elasticity (p = 0.031) when compared to G18-1. Although all G12 and G18 samples provided better Young's modulus than the control GIC, these differences were not statistically significant (Fig. 4).
Yield strength is used to measure the GIC resistance before reaching plastic deformation or fracturing. GIC used in this study had a yield strength of 2.6 MPa. However, the differences among G12, G18, and G21 on the one hand, and that of the control GIC, on the other hand, were insignificant (Fig. 4B). However, the maximum yield strength in GIC containing 3% cellulose (G12-3) was significantly higher than that of G12-1. In contrast, G18-1 and G21-1 were significantly better than G18-3 and G21-3, respectively (Fig. 4B).
It is quite clear that time has a major impact on the quality of the obtained cellulose fibrils. For C21 and C24 samples, the difference between 6, 9, and 24 h reaction times is unremarkable. Although the SEM images of all C12 samples had bundled regions, as the time of treatment with hypochlorite increased the abundance of those bundles declined (Fig. 1). The SEM images of C15 and C18 samples at 6 and 9 h have shown clear cellulose fibrils; however, those fibrils tend to assemble into flakes when the reaction time reached 24 h.
The presence of lignin in all C12 (Fig. 3B) samples, as well as C15 (6 h) and C15 (9 h), indicates that the S
:
L ratios of 1
:
12 and 1
:
15 and related extraction times were insufficient to eliminate all the lignin in the samples. The effect of extraction time has proven important when comparing C15 (9 h) and C15 (24 h) (Fig. 3E and F). The time difference between these 2 samples was sufficient to eliminate all lignin residues. Finally, all the C18 (Fig. 3C), C21, and C24 (Fig. 3D) samples have shown no color change after testing with the Maule test indicating the absence of lignin.
It is worth mentioning that Maule test identified the presence of lignin under C12 cellulose extraction conditions. Accordingly, it was anticipated that lignin would act as a binding material in all G12 samples.33 Hence, an increase in the lignin content would increase the stiffness of the GIC, which is evident when comparing the mechanical results of both G12-1 and G12-3. Lignin was absent in C18 batches, so the mechanical properties of the G18 samples were exclusively enhanced by the cellulose fibers added. It is generally better to keep the percentage of incorporated cellulose as low as possible, as in the G18-1 sample, which has a higher Young's modulus and yield strength than the G18-3 sample. In conclusion, both the G12 and G18 samples have comparable results, but they still outperform the GIC control and G21 samples in terms of stiffness and yield strength (Fig. 4).
Different composites were used as additives to enhance the mechanical strength of GIC such as resin composites (Grandio® SO/RC, VOCO), which increased the mechanical strength of GIC by 3.2 fold.34 While commercial grade resin (Vitremer™/VI, 3 M-ESPE) modified GIC showed an increased mechanical strength by only 1.15 fold.34 Adding metal alloys to increase the mechanical strength of GIC gave contradictory results.35 Finally, hydroxyapatite was also studied as an additive, but it weakened the GIC.35 Adding cellulose to GIC enhanced its mechanical strength. Cellulose is also known for its adhesive properties which was evident during the fabrication of cellulose-GIC as the addition of more cellulose reduced the time needed for GIC to harden inside the mold. Cellulose is also reported to protect GIC from moisture and oxygen when it is used as a filler in teeth.36
Several methods of extraction of cellulose from different sources such as Eucalyptus, Betula species & Populus tremolo, and commercial Cellulostar®, were reported.25,37,38 In comparison to this study, cellulose extracted using conditions C12 and C18 showed a better enhancement of 0.2% yield strength when incorporated into GIC (Table 1). Moreover, C21 which has 84% alpha-cellulose content showed a similar change in yield strength compared to other values reported. Therefore, the developed extraction method is not only facile but also yields cellulose which, when added to GIC, enhances its mechanical strength by 130% (in case of 3% cellulose extracted using C12 conditions) and 58.5% (in case of 1% cellulose extracted using C18 conditions).
| Source | Cellulose purity | Glass ionomer cement source | Cellulose (%) added to GIC | Mechanical strength change (%) | References |
|---|---|---|---|---|---|
| Mixture of Betula species & Populus tremolo | 93.5% | Fuji IX, shade A3; GC, Tokyo, Japan | 0 | 0 | 37 |
| 1 | 18.3 | ||||
| 2 | 2 | ||||
| 3 | −2 | ||||
| 4 | −29.6 | ||||
| 5 | −31.6 | ||||
| Eucalyptus | ND | Vidrion R, SS White, Brazil | 0 | 0 | 38 |
| 3.5 | 22.9 | ||||
| 6.7 | 21.9 | ||||
| 9.8 | 32.1 | ||||
| Cellulostar (STARLITE Co. Ltd., Osaka, Japan) | ND | Fuji VII®, GC Co., Ltd., Tokyo, Japan | 0 | 0 | 25 |
| 2 | 8.78 | ||||
| 4 | 16.9 | ||||
| 6 | 11.9 | ||||
| 8 | 14.7 | ||||
| Rice husk (Oryza sativa L.) | ChangShu ShangChi Dental Materials Co., Ltd. Jiangsu, China | 0 | 0 | This study | |
| C12 → 95% | 1 | −5 | |||
| 3 | 130 | ||||
| C18 → 93.4% | 1 | 58.5 | |||
| 3 | −8.85 | ||||
| C21 → 86.84% | 1 | 27.2 | |||
| 3 | 9.23 |
:
L ratio and extraction time. Moreover, the developed extraction method is easily scalable, reproducible, and environmentally sustainable. Cellulose extracted by this method was of high quality and did not contain other materials (namely lignin). The addition of 1% cellulose fibers (extracted using a S
:
L ratio of 1
:
18 to GIC) enhanced its mechanical strength. Lignin was shown to increase the stiffness and yield strength of the GIC due to its binding ability. Therefore, the developed method may be modified to extract lignin for use as a binding agent for other applications.
The limitations of this study include the need to investigate different concentrations of extracted cellulose to GIC. Also, there is a need to investigate the addition of extracted cellulose to different brands of commercial GIC. This would provide further insight into the best cellulose-GIC preparation with the highest mechanical strength and stiffness. Also, there is a need to investigate the effect of adding cellulose on the release of fluoride from the GIC material.
The incorporation of cellulose in dental GIC aimed to increase the strength of the GIC with an eco-friendly naturally extracted biopolymer while decreasing the amount of glass cement and consequently reducing the cost of GIC implants. Future work may include clinical investigation of the proposed cellulose enhanced dental GIC implant.
Footnotes |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3su00230f |
| ‡ Saif El-Din Al-Mofty and Nehal H. ElGhazawy contributed equally to this work. |
| This journal is © The Royal Society of Chemistry 2023 |