A deep insight into the adsorption mechanisms of lithium-ion battery thermal runaway gases onto Cu-decorated hBN for gas sensing applications using DFT

Abstract

Lithium-ion batteries, due to their environmental friendliness and high energy capacity, are extensively used in the field of transportation and energy storage. However, the problem of thermal runaway in lithium-ion batteries has become a serious threat to humans. Therefore, considering these issues, we have investigated the adsorption mechanism of thermal runaway gases (C2H4, CO, CO2, H2, and CH4) onto pristine hBN and Cu-doped hBN using Density Functional Theory (DFT). The adsorption of C2H4, CO, CO2, H2, and CH4 gas molecules on pristine hBN occurs via physisorption, resulting in poor recovery time, charge transfer, selectivity and sensitivity. However, substitutional doping of Cu atoms at the B vacancies causes thermal runaway gases to be adsorbed chemically. DOS calculations showed that the adsorption of C2H4, CO, CO2, H2, and CH4 gas molecules reduces the band gap of Cu doped hBN, indicating the chemoresistive behaviour of Cu-doped hBN. Furthermore, various other calculations, such as charge density differences, showed that C2H4, CH4, CO, CO2 and H2 gases act as electron donors and Cu-doped hBN acts as an electron acceptor, whereas RDG calculations confirmed that weak vdW and strong attractive non-covalent interactions exist in the case of pristine hBN and Cu-doped hBN, respectively. Finally, our DFT results confirmed that Cu-doped hBN exhibits enhanced sensitivity and recovery time towards thermal runaway gases, thereby making Cu-doped hBN a potential candidate for use as a sensing material in gas sensors to detect thermal runaway gases.

Graphical abstract: A deep insight into the adsorption mechanisms of lithium-ion battery thermal runaway gases onto Cu-decorated hBN for gas sensing applications using DFT

Supplementary files

Article information

Article type
Paper
Submitted
15 Jul 2025
Accepted
15 Sep 2025
First published
25 Sep 2025

J. Mater. Chem. A, 2025, Advance Article

A deep insight into the adsorption mechanisms of lithium-ion battery thermal runaway gases onto Cu-decorated hBN for gas sensing applications using DFT

A. Bhandari, N. K. Puri, P. Dua and R. Chaujar, J. Mater. Chem. A, 2025, Advance Article , DOI: 10.1039/D5TA05706J

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