Open Access Article
Fred
Robinson
a,
Daniel W.
Newbrook
b,
Peter
Curran
c,
C. H. (Kees)
de Groot
b,
Duncan
Hardie
c,
Andrew L.
Hector
a,
Ruomeng
Huang
b and
Gillian
Reid
*a
aSchool of Chemistry, University of Southampton, Southampton SO17 1BJ, UK. E-mail: G.Reid@soton.ac.uk
bSchool of Electronics and Computer Science, University of Southampton, Southampton SO17 1BJ, UK
cDeregallera Ltd, Unit 2, De Clare Court, Pontygwindy Industrial Estate, Caerphilly CF83 3HU, UK
First published on 16th December 2020
This work has demonstrated that the single source precursor [nBu3Sn(TenBu)], bearing n-butyl groups and containing the necessary 1
:
1 Sn
:
Te ratio, facilitates growth of continuous, stoichiometric SnTe thin films. This single source CVD precursor allows film growth at significantly lower temperatures (355–434 °C at 0.01–0.05 Torr) than required for CVD from SnTe powder. This could be advantageous for controlling the surface states in topological insulators. The temperature-dependent thermoelectric performance of these films has been determined, revealing them to be p-type semiconductors with peak Seebeck coefficient and power factor values of 78 μV K−1 and 8.3 μW K−2 cm-1, respectively, at 615 K; comparing favourably with data from bulk SnTe. Further, we have demonstrated that the precursor facilitates area selective growth of SnTe onto the TiN regions of SiO2/TiN patterned substrates, which is expected to be beneficial for the fabrication of micro-thermoelectric generators.
, where the Seebeck coefficient, S, the electrical conductivity, σ, the average temperature across the material, T and the thermal conductivity of the material, κ, are all brought together.6
One particular group of semiconducting materials, the metal chalcogenides, including the tellurides, shows great potential for thermoelectric applications. In particular, Bi2Te3 and Sb2Te3 are among the most promising thermoelectric materials for near room temperature applications, while PbTe has been used for mid-temperature applications, including for power generation in space, since the 1960s.5,7 However, due to the high toxicity of lead, alternative materials are desirable. A potential replacement for PbTe is SnTe, as it possesses many similarities to PbTe in both its crystal and electronic structures.8,9 SnTe exhibits an intrinsically high charge carrier concentration, which results in a relatively low Seebeck coefficient,10 but optimisation of the material through doping and alloying mean that SnTe offers great promise for thermoelectric applications.
SnTe has also gained significant interest due to the exciting properties relevant to other applications that it displays. Key examples are as a topological crystalline insulator,11,12 IR detection and radiation receivers13,14 and in near IR photovoltaics.15
Most previous work on the thermoelectric properties of SnTe relates to the bulk form, but given the low natural abundance of tellurium, the sustainability of bulk tellurium-based thermoelectrics is questionable. On the other hand, the quantity of material required for thin film based thermoelectric microgenerators is very considerably reduced (by >95%), leading to the prospect of using this in internet of things (IoT) based applications. While physical vapour deposition (PVD)14 and molecular beam epitaxy via co-evaporation of elemental tin and tellurium16 have been used to grow thin films of SnTe, chemical vapour deposition (CVD) is an attractive processing technique for the production of thin film coatings and is widely used in industry due to its scalability over large and complex surfaces, high deposition rates, low cost and adaptability to different material targets and precursor types.17
SnTe nanowires, nanocrystals and other low dimensional nanostructures have been obtained via vapour–solid (VS) or vapour–liquid–solid (VLS) growth from SnTe powder at elevated temperatures (typically 500–600 °C).18–20 Jarabek and co-workers produced SnTe powder by pyrolysing the trimeric precursor (Bn2SnTe)3 (Bn = CH2C6H5) at 400 °C,21 while Wang and co-workers reported that spin-coating and annealing the product from reaction of Sn with Ph2Te2 in 1,2-diaminoethane deposited SnTe films,22 and Johnson and co-workers have used the compounds [(PhTe)2Sn{N(SiMe3)2}2] and [{(Me3Si)2N}2Sn(μ2-Te)]2 as precursors for SnTe nanoparticles.23 There have also been a small number of reports describing the CVD growth of SnTe thin films. Ahmet et al. have reported the tin guanidinate complex, [{CyNC(NMe2)NCy}Sn(Te)], as a single source precursor for the aerosol-assisted CVD of SnTe onto Si from a toluene solution, albeit giving very thin films and with some SnO contamination,24 while Chuprakov et al. have used [Sn{(SiMe3)2CH}2(μ-Te)]2 in a metal–organic CVD set-up to produce SnTe films.25 In the latter, the high carrier gas (1
:
1 He/H2) flow rate helps to transport the single source precursor to the substrate and encourage the deposition, and this system shows higher deposition rates onto metallic surfaces over insulating surfaces. Our own work has shown that single source precursors based on complexes of p-block halides with neutral chalcogenoether ligands, such as [SnCl4{BuE(CH2)3EBu}] (E = S, Se) and [BiCl3(E′Bu2)3] (E′ = Se, Te) are effective for the growth of SnE2 or SnE26 thin films (depending upon the deposition conditions) and Bi2E′327 thin films, respectively. Moreover, these precursors also allow discrimination between the different surfaces of lithographically patterned substrates, leading to preferential growth onto the TiN surface on a patterned TiN/SiO2 substrate. In contrast to the success achieved using the precursors based on thio- and seleno-ether complexes of SnCl4, low pressure CVD using the corresponding telluroether complex, [SnCl4{BuTe(CH2)3TeBu}], is not suitable for the CVD growth of the corresponding SnTe films, instead leading to the deposition of elemental tellurium only.26
In pursuit of an effective single source precursor suitable for SnTe thin film deposition, we report here the high yield preparation of the molecular reagent, [nBu3Sn(TenBu)], and demonstrate its application for the deposition of continuous thin films of cubic SnTe via low pressure CVD. [nBu3Sn(TenBu)] has been mentioned in the patent literature as a CVD precursor for SnTe, however, with minimal information regarding the precursor synthesis and characterisation, or the nature and characteristics of the resulting deposit.28 The composition, morphology and structure of the resulting thin films have been determined by XRD, SEM, EDX analysis and Raman spectroscopy. We also present their thermoelectric properties, including variable temperature Seebeck coefficient, electrical conductivity and power factor measurements, along with variable temperature Hall effect coefficients, charge carrier concentrations, mobility measurements as well as the selective deposition of SnTe onto patterned substrates.
The volatility was determined using a temperature ramp experiment via TGA. This experiment was conducted by measuring approximately 5 mg of [nBu3Sn(TenBu)] into an alumina crucible inside a dry, nitrogen-filled glove box. The crucible was then quickly transferred to the TGA where it was immediately put under a flow of argon gas. The precursor was then heated at a ramp rate of 5 °C min−1 under a constant flow of argon gas from 30–600 °C.
The vapour pressure approximations were obtained using an isothermal step experiment using TGA to obtain the rate of mass lost at 50, 75, 100 and 125 °C under the flow of argon gas at a flow rate of 60 mL min−1. All temperatures were stabilised for 1 hour and the ramp rate to each temperature was 5 °C min−1. This was initially performed for the reference compound used, tetrakis-t-butyltin as values for its vapour pressure are available within the literature.29 The measured values were then used to calculate the instrument constants related to the equipment, at which point the vapour pressures of the single source precursors could be obtained using the calculations below, as demonstrated by Wang et al.30
![]() | (1) |
![]() | (2) |
![]() | (3) |
| p = kv | (4) |
is the rate of mass loss, T is the temperature and M is the relative molecular mass. Using these the final equation gives the vapour pressure, p. At each of the temperatures measured the value of k was first calculated using the experimentally determined value for v and the known value for p.29 Using the value for k gained in this method, the vapour pressure of the single source precursor could be calculated.
The scanning electron microscope used was a FEI XL30 ESEM with a tungsten filament electron source and ThermoFisher UltraDry EDX, 10 mm2 detector. The SEM images were all captured at magnifications of 2000, 5000 and 10
000 times at accelerating voltages of either 10 or 15 keV. The Raman spectra were obtained using a Renishaw inVia confocal Raman microscope with a 785 nm laser. The incident laser power was adjusted to 2.5 mW for all samples.
:
1 Sn
:
Te ratio in the precursor should aid deposition of the targeted binary phase and avoid incorporation of excess Te, while the volatility of the precursor (oil) was anticipated to be well-suited to a low pressure CVD procedure.33 Previous work has shown that film thin deposition from CVD precursors containing n-butyl and other alkyl substituents containing β-hydrogen atoms can often involve β-hydride elimination34 of alkene and reductive elimination of hydrogen gas or alkane. Moreover, we have shown that nBu groups can also enhance the prospects of highly area selective deposition of metal chalcogenides onto patterned substrates.26,27
The precursor synthesis (Scheme 1) required the initial formation of LiTenBu at low temperature (to prevent the formation of nBu2Te235), followed by a salt metathesis step to form the final product and lithium chloride, which were separated by filtration. This procedure produced an orange oil in excellent (86%) yield, which was shown to be pure [nBu3Sn(TenBu)], without the need for any further purification, by means of microanalysis, 1H, 13C{1H}, 119Sn{1H} and 125Te{1H} NMR spectroscopy (Experimental).
Thermogravimetric analysis (TGA) (Fig. 1a) shows that complete (100%) mass loss occurs by T ∼265 °C. The onset of evaporation occurs at ∼110 °C, and while the TGA profile may hint towards mass loss possibly occurring in multiple stages, no steps are evident in the DTA profile. The data therefore indicate that at 1 atm pressure under an inert gas, complete evaporation of the precursor occurs.
The vapour pressure as a function of temperature was also determined isothermally (Fig. 1b and Table 1).
| Temperature (K) | n Bu4Sn vapour pressure (Pa)36 | [nBu3Sn(TenBu)] vapour pressure (Pa) |
|---|---|---|
| 323.15 | 17 | 3 ± 1 |
| 348.15 | 70 | 23 ± 4 |
| 373.15 | 240 | 80 ± 13 |
| 398.15 | 703 | 233 ± 37 |
| T vap | 518.15 K | 473.15 Ka |
| ΔHvap | 53 kJ mol−1 (67.8 kJ mol−1) | 67 kJ mol−1 ± 15 |
| ΔSvap | 100 J K−1 mol−1 (130 J K−1 mol−1) | 140 J K−1 mol−1 ± 32 |
m), in good agreement with the literature data for bulk SnTe.8 The refined lattice parameter a = 6.3033(4) Å, with Rwp of 12.59 (literature: a = 6.318(3) Å).8
![]() | ||
Fig. 2 (a) Grazing incidence XRD pattern for SnTe thin film (thickness ∼2 μm) with XRD pattern for bulk cubic SnTe (Fm m) (red).8 The broad feature observed around 21° is due to the fused silica substrate beneath the SnTe film. Top down SEM (b) and cross-sectional SEM (c) of a SnTe film. | ||
Crystallite sizes of between 100(10) to 210(110) nm were measured using the Halder–Wagner method, using a LaB6 standard to account for instrumental peak broadening effects. The sizes measured using this method are smaller than those seen in the SEM images, which indicates that those observed in the SEM images are most likely particles of crystalline aggregates rather than individual crystallites.
The scanning electron microscopy (SEM) analysis (Fig. 2) showed uniformly distributed arrays of continuous polycrystalline films comprised of block-like particles. The cross-sectional SEM analysis determined the film thickness to be around ∼1–2 μm and the grain size is around 1 μm.3
Energy dispersive X-ray analysis showed that all the films had compositions within experimental error of stoichiometric SnTe (Table 2). Peaks corresponding to Si and O from the underlying substrates were present in a few samples (indicating thinner films), but no impurities were evident. This was also supported by Raman scattering, which showed only features expected for SnTe, with the A1 and E modes at 124 and 143 cm−1, respectively (Fig. 3), and with no contamination evident.11,37
![]() | ||
| Fig. 3 (a) EDX spectrum highlighting the elements present within the SnTe film, the silicon present is attributed to the substrate. (b) Raman spectrum with the data highlighting the A1 and E modes at 124 and 143 cm−1, respectively.1 | ||
Fig. 4c presents the temperature dependent Seebeck coefficient of the as-deposited SnTe thin film. The p-type conductivity is further confirmed by the positive Seebeck coefficient values obtained. The Seebeck coefficient for the as-deposited SnTe film is ca. 12 μV K−1 at room temperature and is increased to ca. 78 μV K−1 at higher temperature (615 K). The power factor of the SnTe film is shown in Fig. 4d, with a peak value of 8.3 μW K−2 cm−1 at 615 K. These results are comparable to the other reported values for undoped SnTe samples,10,38–40 also confirming the high quality of the SnTe films produced from the single source precursor used in this work. It is worth mentioning that high hole carrier concentration and large energy separation (ca. 0.3–0.4 eV) between light hole and heavy hole valence bands have limited the thermoelectric properties of un-doped SnTe.41 Significant improvements in the Seebeck coefficient of bulk SnTe have been achieved by pioneering works using doping/alloying to induce valence band convergence.40–42 We have also demonstrated recently the capability of alloying Bi2Te3 thin films with both Bi2Se3 and Sb2Te3 using single source precursors.43 Future work will explore using a similar strategy to further improve the thin film SnTe thermoelectric performance.
:
1 Sn
:
Te ratio, facilitates low pressure CVD growth of continuous, stoichiometric SnTe thin films very effectively. The temperature-dependent thermoelectric performance of these films confirms them to be p-type semiconductors with peak Seebeck coefficient and power factor values of 78 μV K−1 and 8.3 μW K−2 cm−1, respectively, at 615 K, comparing favourably with data from bulk SnTe. We have also demonstrated that this precursor facilitates selective growth of SnTe onto the TiN regions of SiO2/TiN patterned substrates, which is expected to be beneficial for the fabrication of micro-thermoelectric generators.
This single source precursor also allows for SnTe film growth at a significantly lower temperature than that required for CVD from SnTe powder, which is expected to be advantageous for controlling the surface states in topological insulators.
Footnote |
| † Electronic supplementary information (ESI) available: NMR spectra and TGA for the precursor, along with crystal size determinations and further SEM and EDX data for a representative set of SnTe thin films produced in this work. See DOI: 10.1039/d0dt03760e |
| This journal is © The Royal Society of Chemistry 2021 |