Wenchao
Wan
ab,
Ruiyang
Zhang
b,
Wei
Li
b,
Hao
Liu
c,
Yuanhua
Lin
ab,
Lina
Li
d and
Ying
Zhou
*ab
aState Key Laboratory of Oil and Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu 610500, China. E-mail: yzhou@swpu.edu.cn
bThe Center of New Energy Materials and Technology, School of Materials Science and Engineering, Southwest Petroleum University, Chengdu 610500, China
cChengdu Green Energy and Green Manufacturing Technology R&D Center, Chengdu 610207, China
dShanghai Synchrotron Radiation Facility, Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 201204, China
First published on 13th October 2015
Carbon nanotubes (CNTs) have good toughness and hydrophobicity. The embedding of CNTs into a graphene aerogel (GA) network could modify various properties of the GA. In this work, we report a facile and green approach to synthesize graphene–CNT aerogels (GCAs) by a one-step hydrothermal redox reaction. The prepared aerogels possess ultra-light densities ranging from 6.2–12.8 mg cm−3. The incorporation of CNTs into the GA could not only improve the morphologies, specific surface areas and hydrophobic properties but also enhance the adsorption capacity and mechanical properties of the GA. Under optimized GO/CNT mass ratio (7
:
1 and 3
:
1) conditions, adsorption capacities 100–270 times of their own weight could be achieved depending on the density of the adsorbed organics. The same trend also appeared in the adsorption of dyes including methylene blue (MB) and methyl orange (MO). Especially, the obtained GCAs exhibited excellent reusability and mechanical strength on the basis of absorption–combustion and adsorption–squeezing experiments. Even after 10 cycles, the macroscopic shape of the aerogels is well kept and almost no decrease in adsorption capacity was observed. Based on the facile preparation process, high adsorption capacity and stable cyclic performance, the GCAs could have promising widespread applications in practical water purification and oil remediation.
Nano impactIncreasing worldwide attention has been paid to pollution coming from the oil industry especially the frequent occurrence of oil spill. This calls for environmentally friendly, renewable and effective absorbent materials. The current study explores the effects of carbon nanotubes (CNTs) on the structures, morphologies, specific surface areas and hydrophobic properties of 3D graphene aerogels (GAs). The obtained ultra-light graphene–CNT hybrid aerogels exhibited excellent adsorption capacity to oil and dyes as well as reusability. The present work suggests the promising widespread applications of such hybrid aerogels in practical water purification and oil remediation. |
Two-dimensional (2D) graphene with one-atom thickness, which is a single layer of graphite, has attracted worldwide attention in recent years due to its excellent nature properties such as high specific surface area, ultra-low density and superhydrophobicity.4 Recent studies revealed that it could be applied as an excellent potential material to deal with oil contamination and adsorption problems.5 Nevertheless, the 2D graphene film has poor stability, low porosity and low collection efficiency, which encountered many obstacles to the adsorption of contaminants.6 Consequently, hierarchical 3D GA architectures fabricated through self-assembly processes have been proposed to overcome the limitations of 2D graphene.7 GAs can not only maintain the original properties of graphene, but also possess additional advantages such as high porosity and high surface area. The adsorption capacity (Qwt) of GAs can be up to several hundreds, which is much higher than that of current commercial materials such as sponges, active carbon, wool fiber and zeolites.8 In addition, other 3D porous structures including CNT sponges, graphene sponges, CNT–graphene aerogels, carbonaceous nanofiber aerogels and polydimethylsiloxane (PDMS) sponges also received great consideration.9 Among them, CNTs and graphene are especially attractive because of their high adsorption capacity, reusability and environmental friendliness.
Generally, both CNTs and graphene have good toughness and high strength,9d but neat graphene and CNT aerogels have weak elasticity.10 Recently, the combination of CNTs and graphene to prepare 3D composite aerogels for oil adsorption has aroused great attention. For example, Gao et al.11 reported a “sol-cryo” method for the synthesis of carbon aerogels with a density of 0.16 mg cm−3 and these aerogels exhibited excellent mechanical properties. Besides, the adsorption capacity to crude oil can reach as high as 290 g g−1. Nevertheless, this protocol needs to use virulent hydrazine vapor as a deoxidizer, which is harmful to our environment. To overcome this drawback, Losic's group has developed a green and one-step approach using ferrous ions as the green reducing agent to fabricate GCAs under hydrothermal conditions.12 The obtained GCAs with adsorption capacities of 21–35 g g−1, depending on the density of the adsorbed organics, were able to adsorb oils. Although these materials reveal good performance based on continuous vacuum-assisted adsorption experiments, the reduced iron nanoparticles on the graphene sheets increased the density of the aerogels. Thus, the adsorption capacity of these materials was greatly reduced. Moreover, the mechanical strength of these aerogels was indistinct in this work. Therefore, the quest for a green and facile route to synthesize ultra-light GCAs with high adsorption capacity and mechanical strength is still a tremendous challenge.
In this paper, we report a facile and green approach to synthesize GCAs through a one-step hydrothermal redox reaction. The obtained aerogels possess ultra-light densities ranging from 6.2–12.8 mg cm−3 depending on the original concentration of the GO and CNT solution. The effects of the amount of CNTs on the structures, morphologies, specific surface areas, hydrophobic properties, adsorption capacity as well as mechanical properties of the GAs were investigated systematically. The incorporation of CNTs into the GAs can not only enhance their adsorption capacity but also improve their mechanical properties. Therefore, the obtained GCAs with optimized GO/CNT ratios exhibited excellent reusability and mechanical strength on the basis of absorption–distillation and absorption–combustion experiments, which are very important for practical water purification and oil remediation applications.
:
3 mixture of fuming nitric acid and sulfuric acid (200 mL). The mixture was magnetically stirred at room temperature for 24 h and then 1 L of water was added slowly to the mixture to collect the solids after filtration. The solid products were washed with water and dried at 60 °C. Then, the dried powders were transferred into an oven at 1000 °C for ca. 10 s. After that, 5 g of the powders, 300 mL of sulfuric acid, 4.2 g of K2S2O8 and 6.2 g of P2O5 were successively placed into a flask and the mixture was kept at 80 °C for 5 h. After cooling to room temperature, 2 L of water was poured slowly into the mixture, which was then filtered and washed with water using a 0.22 μm pore polycarbonate membrane. The obtained solids were dried in air at room temperature. After that, the solids were added to 200 mL of concentrated H2SO4 at 0 °C, then 15 g of KMnO4 was added slowly (about 1 h) under continuous stirring conditions. Then, the mixture was heated to 35 °C and stirred for 2 h. The mixture was then diluted with 2 L of water, followed by the addition of 10 mL of H2O2. The mixture was stored for 2 days and then the upper clarified liquid was removed. The precipitates were washed with water and 1 M HCl. Finally, the washed solution was calibrated (2.5 mg ml−1) for further experiments.
:
0, 10
:
1, 7
:
1, 3
:
1 and 5
:
3 and a total volume of 40 mL was mixed and stirred for 1 h to form a uniform GO–CNT dispersion. After that, 160 μL of EDA was added and this dispersion was transferred into a Teflon-lined stainless steel autoclave and heated at 120 °C for 12 h to prepare a graphene–CNT hybrid hydrogel. The resulting hydrogel was washed several times with high-purity milli-Q water and freeze-dried (−80 °C pre-cooling) for 48 h to obtain the GA and GCA.
To test the adsorption performance over dyes, 17 mg of the GCA was suspended in 50 mL of MB or methyl orange (MO) solution (10 mg L−1) with slight magnetic stirring to maintain the shape of the aerogels. 2 mL of the suspension was taken every 1 h and the concentration of the dyes was determined by using a UV-5100 (Anhui Wanyi) spectrometer.
:
1 are shown in Fig. 1a. A strong diffraction peak at 2θ = 26.1° (d-spacing = 3.4 Å) was observed for CNTs, whereas GO exhibited a diffraction peak at 2θ = 9.9° with the corresponding interlayer spacing of 8.9 Å. In addition, a weak peak at 2θ = 20.2° was also observed, indicating that oxygen-containing groups have already been introduced during the oxidation process.12 After the reduction process, the peak at 2θ = 9.9° of GA disappeared. Meanwhile, a new broadened diffraction peak at 24.7° (d-spacing = 3.7 Å) was observed for GA, which is much lower than that for GO (d-spacing = 8.9 Å) but slightly larger than that for natural graphite (3.4 Å), confirming the development of graphitic structures.16 Moreover, these results revealed the existence of π–π stacking between the graphene sheets in GA, which is composed of inhomogeneously stacked graphene sheets.7b In addition, the diffraction patterns of GCA contained the diffraction peaks from both GA and CNTs, pointing out the successful incorporation of CNTs into the GA. The Raman spectra of GO, CNTs, GA and GCA (Fig. 1b) display two obvious characteristic peaks at 1335 cm−1 and 1590 cm−1 corresponding to D and G bands, respectively, which are due to the defects and disorders in GO. In addition, a weak band at ca. 2700 cm−1 was observed for all the studied samples. This band could be attributed to two phonon lattice vibrations in the graphitic structure.15a The intensity ratio of the D and G bands (ID/IG) of both GA (1.10) and GCA (1.09) is significantly enhanced compared to that of the GO precursor (1.02), indicating the improvement in the disordered graphene sheets.16 Moreover, the ID/IG of GCA (1.09) is larger than that of the CNTs (1.06) but smaller than that of the GA (1.10), which further demonstrated that the prepared GCA contained both GA and CNTs,17 matching well with the results from the PXRD measurements (Fig. 1a).
To understand the effects of different amounts of CNTs on the morphologies of the GCAs, the samples with GO/CNT mass ratios of 1
:
0, 7
:
1, 3
:
1 and 5
:
3 were selected for further investigations. When the GO/CNT ratio was less than 5
:
3, it was difficult to form a hydrogel. The macroscopic structures of these aerogels (Fig. 2a–d) reveal a typical 3D network. The surface of GA was smooth and apparent cracks were observed (Fig. 2a). In the presence of CNTs, no cracks and exfoliation were observed on the surface. Besides, with increasing amounts of CNTs, the aerogels became denser (Fig. 2b–d). Meanwhile, the same phenomenon was observed in the SEM images (Fig. 2e–h). For pristine GA, most of the graphene sheets stacked severely and some large cracks among the stacked layers were observed as well (Fig. 2e). In contrast, the aerogels containing CNTs did not exhibit a serious accumulation phenomenon. Upon increasing the amount of CNTs, the graphene sheets became more discrete. Especially, porous structures with a size of several tens of micrometers appeared and the pore walls consisted of thin layers of a network with cross-linked graphene sheets and CNTs (Fig. 2f–h). Nevertheless, when the GO/CNT ratio reached 5
:
3, the graphene sheets and CNTs suffered from different degrees of agglomeration, leading to the destruction of the porous structures. Generally, the hydrothermal reduction process could promote the strong π–π interaction between the graphene sheets due to restoration of the conjugated carbon net. However, in the freeze-drying process, some graphene sheets could be separated by the growth force of the ice crystals, resulting in some obvious cracks in the aerogels. Therefore, the freeze-drying process has a remarkable impact on the morphology and structure of the final aerogels.18 For the hybrid aerogels, the CNTs played an important role as the skeleton and prevented fragmentation under the same freezing conditions. According to the high-magnification SEM image (Fig. S1†), it was observed that the CNTs in the aerogels play a role as the skeleton to support the graphene sheets. Furthermore, four kinds of existing forms between the CNTs and graphene sheets were found (Fig. S2†). Most of the CNTs are covered on the graphene wall to form a net framework (Fig. S2a†) and some of the CNTs act like sewing thread to connect two graphene sheets (Fig. S2b†). Apart from these, some CNTs are sandwiched in the middle of the graphene sheets (Fig. S2c†) and we also observed that some CNTs are wrapped by the graphene sheets (Fig. S2d†). Consequently, the multiple existing forms between the graphene sheets and CNTs could increase the surface roughness of the sheets, which is beneficial for the formation of a cross-linked structure between the layers.
![]() | ||
Fig. 2 Photographs of the aerogels with GO/CNT mass ratios of (a) 1 : 0, (b) 7 : 1, (c) 3 : 1 and (d) 5 : 3; the corresponding SEM images of the aerogels with ratios of (e) 1 : 0, (f) 7 : 1, (g) 3 : 1 and (h) 5 : 3. | ||
The TEM image of the GCA with a GO/CNT ratio of 3
:
1 (Fig. S3†) reveals the dense and homogeneous distribution of CNTs within the graphene sheets. The higher-magnification TEM image (Fig. 3a) further confirms that the CNTs with lengths ranging from several hundreds of nanometres to ten micrometers are tightly adhered on the graphene substrates and are quite flexible. The average diameter of the CNTs is ca. 50 nm. It is worth noting that the CNTs are sandwiched between the graphene sheets as observed from the edge of the graphene sheets (marked by a circle in Fig. 3a), which is consistent with the observations from the SEM image (Fig. S2c†). The high-resolution TEM (HRTEM) image (Fig. 3b) reveals that the obtained GCA has a well-graphitized structure. Three diffraction rings are observed in the selected area electron diffraction (SAED) pattern (inset in Fig. 3b). The corresponding d-spacings of these rings are 3.38 Å, 2.08 Å and 1.22 Å, respectively. All these results confirmed the crystalline nature of the prepared GCA.
It is well known that CNTs have excellent hydrophobic properties. Hence, the incorporation of CNTs into the GA could improve the surface hydrophobicity of the GA.19 As expected, upon increasing the amount of CNTs, the angle of contact with water increased from 40° to 114° (Fig. 4a–d). Fig. S4† shows the FT-IR spectra of GO, GA, CNTs and GCA. The graphene synthesized through the reduction of GO by EDA contained hydrophilic functional groups, such as O–H at 3430 cm−1, C–OH at 1389 cm−1, C
O at 1640 cm−1 attributed to stretching of the carbonyl (COOH) group and C–N at 1467 cm−1, which enhanced the interaction between graphene and water. Although the bands of COOH were greatly reduced after reduction from GO to GA, the contact angle of GA is only 40° because newly formed hydrophilic functional groups such as C–N were introduced during the reduction reaction process. The addition of superhydrophobic CNTs can not only increase the roughness of the GCA surface (Fig. 2), but also reduce the proportion of GO, leading to a significant improvement in the hydrophobicity of the GA. In addition, the SSAs of the GCAs with GO/CNT mass ratios of 1
:
0, 7
:
1, 3
:
1 and 5
:
3 determined by the MB adsorption method were 84.6 m2 g−1, 264.5 m2 g−1, 287.1 m2 g−1 and 127.0 m2 g−1, respectively (Fig. 4e). Obviously, the incorporation of CNTs into GA can also enhance the SSA, which can reach as high as more than 3-fold. Nevertheless, once the ratio of GO/CNT becomes higher than 3
:
1, the SSA of GCA decreases, which is in line with the macroscopic structures and SEM observations (Fig. 2).
![]() | ||
Fig. 4 Water contact angle measurements of (a) GA, (b) GCA with the GO/CNT ratio of 7 : 1, (c) GCA with the GO/CNT ratio of 3 : 1 and (d) GCA with the GO/CNT ratio of 5 : 3; (e) the SSAs of these aerogels. | ||
:
1 and 3
:
1 exhibit the best adsorption performance and the Qwt to lube and phenixin over these aerogels can reach as high as 190 and 270 g g−1, respectively, which is in line with the SEM observations and SSA measurements (Fig. 2 and 4). Consequently, the SSA is crucial for Qwt instead of the contact angle. Aside from hydrophobic organics, the obtained aerogels can even adsorb hydrophilic dyes.20Fig. 5c and d reveal the adsorption curves of two kinds of dyes (MB and MO) for the prepared aerogels. In line with the Qwt measurements, the GCAs with GO/CNT mass ratios of 7
:
1 and 3
:
1 also exhibited enhanced adsorption of MO and MB compared to other aerogels (Fig. 5c and d). Generally, the incorporation of CNTs into GA could promote the formation of microporous structures and thus enhance their SSAs. Nevertheless, when the GO/CNT mass ratio reaches 5
:
3, the CNTs aggregate severely and the graphene sheets are not sufficient to carry such a large amount of CNTs. Hence, the irregular distribution of CNTs and graphene sheets could result in the destruction of porous structures as well as a decrease in SSA. Such porous structures are crucial for the adsorption performance of the materials, because once the oils and organic solvents come into contact with the hydrophobic aerogels, they will penetrate into the aerogels and diffuse in the micropores of the aerogels, making the pore structure more conducive to spreading of the oil inside the aerogels. Therefore, the uniform pore can not only be a diffusion channel, but also wrap the oil inside the aerogels tightly.15a However, the order of the SSA was not entirely consistent with the adsorption capacity. For example, the SSA of the GCA with a ratio of 7
:
1 was slightly higher than that of the GCA with a ratio of 3
:
1, but the Qwt to lube and toluene were even lower. The same phenomenon also occurred in the GCAs with ratios of 1
:
0 and 5
:
3. This is probably because the adsorption capacity of the aerogels is not only determined by the SSA but is also related to the pore size of the aerogels and the properties of the target adsorbates, such as viscosity and surface tension.12,15a
:
0 and 3
:
1 were selected for the mechanical strength measurements. The results are shown in Movie S1.† The GCA without CNTs exhibited poor resilience and the rebound process was accompanied by a hysteresis effect. However, the GCA with the GO/CNT ratio of 3
:
1 can fleetly rebound in the compression process. This is because the CNTs covered on the graphene sheets could enhance the tenacity of the aerogels. The GCA with CNTs possesses exceptional elastic properties as proven by the compression and rebound experiments, which is in favor of the recyclable performance of the aerogels. The treatment for oil leakage not only requires a high adsorption efficiency of oil–water separation materials but also needs suitable post-processing. Absorption–combustion has been considered as a direct and effective method to refresh oil-absorbing materials.7b Compared to traditional adsorptive materials such as polyester sponges and cotton, graphene has a very high melting point (over 3000 °C), which makes graphene aerogels potential materials for the absorption–combustion process. The sequential images (Fig. 6a–d and Movie S2†) show the absorption–combustion process for n-hexane. Remarkably, after combustion, the aerogels could still maintain their 3D structure. In order to investigate the role of CNTs in the aerogels, we also compared the cycling adsorption properties of GCA (GO/CNT = 3
:
1) and GA. According to the absorption–combustion cycling experiments (Fig. 6e and f), the GA was slightly fragile in comparison with the GCA after several times of combustion and the Qwt decreased by about 15% after the first cycle, whereas the GCA was extremely stable and almost no decrease in Qwt was observed even after 10 cycles. In addition, we further performed an absorption–combustion experiment using a highly viscous liquid (lube) with a viscosity of 100 mm2 s−1 (cf. Fig. S5†). Due to the high viscosity of the lube, the adsorbed liquid could not glidingly flow out from the aerogel and destroyed the aerogel to some extent. The results showed that the adsorption capacity decreased after 10 times of combustion. The adsorption capacity of the aerogel with a ratio of 3
:
1 decreased by about 33% and that with a ratio of 1
:
0 decreased by about 38%. Nevertheless, the GCA still exhibits outstanding reusability performance even after adsorbing such a highly viscous organic liquid (Fig. S5†).
![]() | ||
Fig. 6 (a–d) Images of the absorption–combustion process; recyclability of the (e) GA and (f) GCA (GO/CNT = 3 : 1) for the adsorption of n-hexane under absorption–combustion cycles. | ||
Nevertheless, the combustion of oils still causes environmental pollution and resource wastage. On the basis of the excellent elastic properties (Movie S1†), it is expected that the obtained aerogels can collect the oils from the water like a sponge. For this purpose, an adsorption–squeezing experiment was performed.7b The images (Fig. 7a and b and Movie S3†) demonstrated the cycling performance of our materials. Firstly, n-hexane was dropped onto the surface of the aerogels until the adsorbent reached adsorption saturation and then the aerogels were squeezed to half of their height to release the organics. Finally, when the aerogels quickly returned to their original height, n-hexane was re-dropped on the surface of the aerogels. The mechanical strength of the GCAs is good enough and thus almost no reduction of Qwt was observed after ten cycles of squeezing (Fig. 7f), while the GA displayed ca. a 13% decrease in Qwt after the cycling measurements (Fig. 7e). All in all, our prepared GCAs possess excellent mechanical strength, whether in the air or filled with organics. Hence, the GCAs exhibited a preferable resistance to combustion and compression compared with the GA.
![]() | ||
Fig. 7 (a–d) Images of the adsorption–squeezing process; recyclability of the (e) GA and (f) GCA (GO/CNT = 3 : 1) for the absorption of n-hexane under adsorption–squeezing cycles. | ||
:
1 and 3
:
1, adsorption capacities 100–270 times of their own weight can be achieved depending on the density of the adsorbed organics. Importantly, the obtained GCAs exhibited excellent reusability and mechanical strength based on the absorption–distillation and absorption–combustion measurements. The GCAs can maintain their macroscopic shape and no decrease in adsorption capacity was observed even after 10 cycling experiments, which is very attractive for practical water purification and oil remediation.
Footnote |
| † Electronic supplementary information (ESI) available: SEM images, TEM images and FT-IR spectra of the GCAs, as well as the schematic diagram of mechanical compression of the GCAs; movie of the mechanical strength test, movie of the absorption–combustion test, and movie of the adsorption–squeezing test. See DOI: 10.1039/c5en00125k |
| This journal is © The Royal Society of Chemistry 2016 |