P. A.
Williams
a,
C. P.
Ireland
b,
P. J.
King
a,
P. A.
Chater
b,
P.
Boldrin
b,
R. G.
Palgrave
b,
J. B.
Claridge
b,
J. R.
Darwent
b,
P. R.
Chalker
a and
M. J.
Rosseinsky
*b
aSchool of Engineering, University of Liverpool, Liverpool, UK
bDepartment of Chemistry, University of Liverpool, Liverpool L69 7ZD, UK. E-mail: m.j.rosseinsky@liv.ac.uk
First published on 25th July 2012
Atomic layer deposition is used to deposit crystalline anatase TiO2 on 500 nm silica support particles over a range of shell thicknesses. The core–shell morphology combines nanometer thickness titania with silica that is readily separable from liquid media. The composite particles are evaluated as photocatalysts for destruction of the model pollutant methyl orange and, after deposition of platinum co-catalyst, for the sacrificial generation of hydrogen from water. The catalytic activities normalized to surface area are higher than those of P25 mixed anatase/rutile titania nanoparticles.
TiO2 has been utilized in the form of thin films for photocatalysis,11 but the most widely used form of TiO2 for photocatalysis is commercial Degussa P25 powder, a mixture of anatase and rutile TiO2 with a particle size of approximately 20–30 nm and a surface area of 50 m2 g−1.12,13 While the large surface area of P25 is undeniably beneficial to the photocatalytic process the relatively small particle size can make recovery and handling of the catalyst difficult. This problem has been highlighted as one of the main barriers to the exploitation of photocatalysis for water purification and the photo-oxidation of dyes and harmful materials.14 Larger bulk TiO2 particles could be used, however this would require more TiO2 and give a larger TiO2 bulk to surface ratio, thereby leading to enhanced bulk recombination of electrons and holes, potentially reducing the photocatalytic activity. One method for overcoming this recombination is the use of core–shell particles; this is the approach utilized in this work. A thin film of TiO2 could be deposited onto a solid particle support, with larger, easier to handle particles as well as a reduction in potential bulk recombination. There are many different deposition methods available for the growth of such TiO2 thin films such as sol gel,15 chemical vapour deposition (CVD),16 spray pyrolysis,17 sputtering,18 liquid phase dispersion19 and atomic layer deposition (ALD).20 For this work we required a deposition technique that would grow a uniform thin film of TiO2 on a silica (SiO2) sphere, therefore ALD was chosen. ALD is a versatile gas phase deposition technique that is comparable to CVD. In the case of CVD the driving force for the deposition is thermal; the hot substrate thermally decomposes the chemical precursors depositing a thin layer. For ALD the driving force for the deposition of the layer is a chemical reaction between the substrate and typically two chemical precursors that are delivered individually to the substrate, usually separated by a gas purge. Therefore, the layer is built up in a controlled manner, making the ALD technique ideal for the deposition of uniform thin films on complex 3D shapes and aggressively structured substrates.21,22
ALD deposition of amorphous TiO2 has been reported on micron size polyethene23 and both SiO2 and ZnO;24 in the case of polyethene, the ALD deposited material gave inferior photocatalytic performance to bulk TiO2; in the case of the SiO2 550 nm particles, the TiO2 was deposited with an island morphology.
In this work we have utilized the ability of ALD to deposit conformal, crystalline, uniform thin films by depositing TiO2 on 500 nm spheres of SiO2 with excellent TiO2 coverage, to create core–shell particles with superior photocatalytic properties compared to bulk material. This was achieved by carrying out the deposition on an agitated bed of support particles through control of the ALD reactor conditions by operating the gas flow in a discontinuous manner. We have then characterised the resulting core–shell particles using XRD, SEM, ICP elemental analysis and diffuse reflectance, before assessing their photocatalytic properties, comparing the TiO2–SiO2 core–shell particles to Degussa P25.
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Scheme 1 ALD pulse sequence used for deposition. |
Growth parameter | Value |
---|---|
Substrate temperature | 225 °C |
Titanium isopropoxide temperature | 110 °C |
Water temperature | 21 °C |
Titanium isopropoxide gas flow | 75 sccm |
Water gas flow | 75 sccm |
Gas pulse flow | 2000 sccm |
Total reactor gas flow | 250 sccm |
Reactor pressure | 16–17 hPa |
Precursor pulse (precursor/purge)n | (0.1/0.3)100 s |
Water pulse (precursor/purge)n | (0.1/0.2)100 s |
Gas pulse (gas pulse/purge)n | (0.8/0.2)4 s |
Pulse sequence (precursor/purge/water/purge/gas pulse/purge) | 40/200/30/190/4/20 s |
Number of cycles | 75–300 |
Density measurements were carried out using a Micrometrics AccuPyc 1330 pycnometer. The resulting densities of the ALD coated material were used to calculate the density of the deposited TiO2. Surface areas were measured by the 5 point BET method on a Quantachrome Nova gas sorption analyzer by nitrogen sorption on samples that were previously degassed at 105 °C overnight.
SiO2 and TiO2 content of the core shell particles was determined at Butterworth Laboratories using a combined gravimetric and ICP-AES method. First the materials were calcined at 950 °C for 30 minutes to remove any surface adsorbed species. 0.1 g of each sample was dissolved in an aqueous mixture of concentrated hydrofluoric acid (40%, 15 mL) and concentrated sulphuric acid (97%, 0.2 mL). The SiO2 content was determined from the weight loss after this digestion (SiF4 has a boiling point of −86 °C, hence escapes as a gas), with the residue taken to be TiO2. ICP-AES of the residue, fused in KHSO4 and then dissolved in 4% H2SO4 confirms the titanium content calculated from the weight loss of SiO2, with the mass balance of all three samples greater than 98.5%. Coating thickness was obtained from geometric calculations of the volume of the coated and non-coated particles, assuming mono-disperse spherical particles with an even coating thickness, using elemental analysis for the TiO2 and SiO2 weight of ALD-coated particles, the diameter of SiO2 from SEM measurements (505 nm), the measured density of the SiO2 particles (1.987 g cm−3) and the calculated density of anatase TiO2 from the densities of the coated material (3.095 g cm−3).
SEM images were obtained on a Hitachi S-4800 scanning electron microscope. Coating thicknesses were determined from the difference in the mean particle diameter between the coated and uncoated particles from SEM images, counting approximately 90 particles for each diameter determination.
Diffuse reflectance spectra were measured using a Perkin Elmer Lambda 650S UV/Vis spectrophotometer, equipped with a Labsphere integrating sphere over the spectral range 190–900 nm (6.53–1.38 eV), using the 500 nm SiO2 particles as reflectance standards. The spectra were analyzed using the Kubelka–Munk function, F(R) = (1 − R)2/R = K/S, with K the absorption coefficient of the sample and S the scattering coefficient, to represent the absorption coefficient of the sample.
Hydrogen generation reactions were carried out in a sealed 110 mL Pyrex reactor. Typically 100 mL of 20% methanol–80% water was added to the reactor, followed by 0.1 g of catalyst. The reactor was sealed with a super seal septum, and the mixture purged with nitrogen for 45 minutes in the dark to remove dissolved gasses. The light source was a 300 W Xe lamp (Oriel) with a water-flow IR filter and Pyrex to cut off light below 300 nm. At appropriate times, a 0.2 mL sample of the gas phase of the reactor was extracted using a syringe, and injected into a Varian 4000 gas chromatograph, with a thermal conductivity detector and nitrogen as the carrier gas. The area of the peak at retention time of 0.38 minutes was recorded, and hydrogen produced calculated using a calibration curve, calculated by injecting known amounts of hydrogen into the gas chromatograph, and recording the peak area.
XRD analysis of the ALD-coated material shows the presence of anatase TiO2 in the standard (1) and thick (3) material, with no Bragg diffraction measurable from any TiO2 phase in the thin (2) material (Fig. 1d). The anatase TiO2 showed no preferred orientation when compared to randomly oriented TiO2.
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Fig. 1 (a) SEM image of the uncoated SiO2 carrier particles; (b) SEM image of standard (1) material; (c) cumulative frequency graph showing particle size distribution from SEM for uncoated SiO2, standard (1) and thick (3) material; (d) XRD spectrum of uncoated SiO2, thin (2), standard (1) and thick (3) ALD-coated material. |
The coating thicknesses of the three different samples were independently calculated from SEM, XRD and elemental analysis with density measurements, and the results are shown in Table 2. SEM and XRD showed a negligible or undetectable thickness for the thin (2) material, although elemental analysis confirmed that TiO2 was present. The observed shell thickness for the standard material (1) was in the range 6.4–14 nm, depending on the characterization method considered. The observed shell thickness of the thick (3) material was less than twice that of the standard (1) material, regardless of the characterization technique considered, expected due to the increasing spherical size of the particle requiring 1.1 times the volume of TiO2 to coat to the same thickness of TiO2. The variation in results between characterization methods for the ALD-coated materials can be explained by each method measuring a different property of the particles. SEM provides a direct visual indication of the shell thickness and is number-weighted in nature, giving the most common shell thickness. XRD provides the volume-weighted column height, which is biased towards larger shell thicknesses; indeed, the values from XRD are greater in each case than the SEM values. EA provides a geometric calculation based on the amounts of each material present, assuming mono-disperse spheres for both the SiO2 and the ALD-coated material. From the SEM images (Fig. 1b), there was no sign of uneven coating or of incomplete shells, with the particles appearing spherical at all coating thicknesses, and the particle size distribution consistent across the uncoated, standard (1) and thick (3) material. This is a good indication that the coating is even across the particle size range studied. Given the intrinsic differences between the shell thickness characterization techniques employed, the derived thickness values are in reasonable agreement.
SEM | XRD | EA | Density/g cm−3 | %TiO2 by weight | |
---|---|---|---|---|---|
Thin (2) | Undetectable | Undetectable | 1.0 nm | 2.01 | 1.7 |
Standard (1) | 8.4 nm | 14 (2) nm | 6.4 nm | 2.07 | 9.8 |
Thick (3) | 14.3 nm | 18 (1) nm | 9.1 nm | 2.15 | 13.6 |
Pycnometery of the ALD-coated material confirms the increasing density with amount of TiO2 deposited, expected due to the higher bulk density of TiO2 (4.230 g cm−3) compared with the uncoated SiO2 (1.987 g cm−3). By plotting the mass percent of TiO2 from the EA against the density of the ALD-coated material, (ESI†, Fig. 1) the density of the deposited TiO2 can be determined, with the intercept the density of silica (1.984 g cm−3) in good agreement with the experimentally determined density of the SiO2 particles (1.987 g cm−3). The calculated value (3.095 g cm−3) is significantly less than the single crystal density of anatase (3.894 g cm−3),31 with the calculated density comparable to the density of spin coated TiO2 thin films on silica reported by Jiang et al.32
The diffuse reflectance of the ALD-coated material is plotted in Fig. 2a, along with the indirect band gap extrapolation of standard (1) (Fig. 2b), with the calculated indirect band gaps of the ALD-coated material and anatase TiO2 listed in Table 3. The diffuse reflectance for the ALD-coated material shows that the maximum intensity increases as a function of the increasing amount of thickness of TiO2. As the uncoated material does not absorb light in the region measured, with the band gap of SiO2 being 9 eV,33 the absorbance identified in the spectra is due to the TiO2. As the amount of TiO2 increases with the increasing thickness of the TiO2 layer, the amount of light absorbed increases, with the intensity of the absorbance of the thick (3) material comparable to TiO2 anatase. Despite being beneath the detection limit of SEM, and showing an undetectable coating from XRD data, both the absorbance from the optical data, and the TiO2 detected from elemental analysis (calculated thickness 1 nm) clearly demonstrates the presence of TiO2 in the thin (2) material. This low intensity absorbance is comparable in intensity to that seen for TiO2 films on silica glass via CVD, as demonstrated by Mills et al.,34 although the calculated thickness of the thin (2) sphere coatings is significantly less than the measured thickness of the TiO2 films deposited by CVD (up to 29 nm).
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Fig. 2 (a) Diffuse reflectance data for thin (2), standard (1), thick (3) ALD-coated material and bulk anatase TiO2; (b) the indirect band gap extrapolation for the standard (1) material. |
Indirect band gap/eV | |
---|---|
Thin (2) | 3.35 |
Standard (1) | 3.25 |
Thick (3) | 3.20 |
Anatase | 3.26 |
As the thickness of the TiO2 layer increased, the indirect band gap calculated decreased from 3.34 eV for the thin (2) material to 3.25 eV, for the standard (1) material and 3.20 eV for the thick (3) material, which is in line with the 3.25 eV measured for anatase TiO2. The larger band gap for the thin (2) material is to be expected from literature and is attributed to quantum confinement, as demonstrated by Wang and Herron.35
Fig. 3a shows the spectral change that accompanies the photo-oxidation of methyl orange using the standard (1) material, normalized to surface area of the material. (ESI†, Fig. 2 shows as-measured data). Photocatalytic oxidation of dyes generally follows Langmuir–Hinshelwood kinetics.37 At a constant photon flux with a constant amount of photocatalyst, when the surface has complete coverage of the matter being photo-oxidized, the reaction follows zero order kinetics and the reaction rate is independent of the concentration of the organic matter being photo-oxidized. When the catalyst is not completely covered by organic matter, the speed of the reaction is controlled by the rate at which dye adsorbs onto the surface of the catalyst; in this instance the dye concentration is included in the rate equation, and the reaction follows first order kinetics.38 The absorbance isotherm of the standard (1) material (ESI†, Fig. 3) shows that complete coverage of the material by methyl orange is not realized at the initial concentration of methyl orange at the start of the reaction, therefore first order kinetics would be expected. As the photo-oxidation proceeds, it can be seen that this is the case; the photo-oxidation curve of the standard (1) material follows first order kinetics (eqn (1)), with the pseudo first order rate equation k given by the slope of the straight line.
ln([MO]) = −kt + ln([MO]0) | (1) |
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Fig. 3 (a) Methyl orange photo-oxidation curve for the coated material and P25 under UV light illumination. (b) First-order kinetics of the photo-oxidation of methyl orange by the standard (1) material under UV illumination, with R2 = 0.967. (c) Transmission spectrum of standard (1) material (red) and P25 (black) suspensions in water over the course of 1 hour after agitation is stopped. The inset photograph shows the standard (left) and P25 (right) in water immediately after agitation is stopped. |
The k values (Table 4) show that the thin (2) material is the least photoactive; this material absorbed the least light due to its larger band gap (3.35 eV compared to 3.25 eV for the standard (1) material) and lower absorbance intensity compared to the other ALD-coated material. From EA, this material also has the least amount of TiO2 present on the surface. The data for the standard (1) and thick (3) material show that the rate of photo-oxidation of methyl orange is comparable, with k values of 0.018 min−1 and 0.016 min−1 respectively, indicating that the increase in TiO2 content of the thick (3) material has little effect on the reaction rate. By normalizing the rate constant k for the ALD-coated material and P25 to the surface area, which in the case of P25 is over 5 times higher than the ALD-coated material, (50 m2 g−1vs. 8 m2 g−1) and the TiO2 content of the respective material (Table 2), the superior photocatalytic performance of the ALD-coated material can be illustrated. The k value for the standard (1) material is 1.842 min−1 g−1 TiO2 normalized to per gram of TiO2, nearly an order of magnitude higher than the normalized k value for P25 photo-oxidation (0.220 min−1 g−1 TiO2). Similarly by normalizing the k values of the material by measured surface area, 0.222 × 10−3 min−1 m−2vs. 0.043 × 10−3 min−1 m−2 for the standard (1) material and P25 respectively, the superior performance of the ALD-coated material is evident. An explanation for this could be the geometry of the layer of TiO2 on the ALD-coated material, which reduces the distance for the photogenerated holes and electrons to travel to the surface from 20–30 nm in P25 to ∼10 nm in standard (1). This would minimize the bulk electron–hole recombination and increase the effectiveness per unit mass or surface area.
Material | Pseudo first order rate constant k/min−1 | k/× 103 min−1 m2 | k/min−1 g−1 TiO2 |
---|---|---|---|
Thin (2) | 0.001 | 0.125 | 0.581 |
Standard (1) | 0.018 | 2.250 | 1.842 |
Thick (3) | 0.016 | 2.000 | 1.181 |
P25 | 0.022 | 0.440 | 0.220 |
Increasing the amount of material present in the reactor vessel does not affect the reaction rate for both the standard (1) material and P25, with the reaction rate and k values comparable when increasing the concentration of material from 1 g L−1 to 3 g L−1, indicating that both the standard material (1) and P25 are absorbing the optimal amount of light.
TiO2 is known for its high dispersion properties,1 which can be a disadvantage when removing TiO2 from solutions after catalysis. Fig. 3c illustrates how the relatively large size of the ALD-coated material compared to P25 allows the material to settle very quickly once the agitation of the reaction stops, leading to easy removal of the material. The measured optical transmission of P25 in water is close to zero for over 5 minutes indicating the material is still in suspension; the standard (1) material settles immediately, with the transmission at over 60% as soon as agitation stops. This property makes the coated material a superior candidate for applications where quick and efficient removal of the catalyst from the solution is a priority, for example in water purification.39
%Pt | Rate of hydrogen generation/μmol h−1 |
---|---|
0.1 | 50 |
0.5 | 133 |
1 | 122 |
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Fig. 4 Amount of hydrogen generated over time with Pt-standard (4) and Pt-P25, normalized per unit surface area. |
Rate of hydrogen generation/μmol h−1 | Rate/μmol h−1 m−2 | Rate/μmol h−1 g−1 TiO2 | |
---|---|---|---|
Pt-standard (4) | 122 | 153 | 12487 |
Pt-P25 | 337 | 67.4 | 3370 |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c2jm33446a |
This journal is © The Royal Society of Chemistry 2012 |