Wenchang
Zhao
a,
Shiyu
Wang
a,
Ying
Zhou
a,
Yanhong
Li
a,
Shuxian
Tang
a,
Yutong
Zheng
a and
Pingan
Zhu
*ab
aDepartment of Mechanical Engineering, City University of Hong Kong, Hong Kong, China. E-mail: pingazhu@cityu.edu.hk
bShenzhen Research Institute of City University of Hong Kong, Shenzhen, China
First published on 2nd January 2025
Light-driven micromotors with multiple motion modes offer significantly greater application potential than single-mode micromotors. However, achieving such versatility often requires complex structural designs and precise light focusing on specific micromotor regions, presenting challenges for dynamic operations and microscale precisions. This study introduces programmable assemblies of anisotropic micromotors driven by the photothermal Marangoni effect, produced in bulk via microfluidic technology. Under full-area near-infrared (NIR) irradiation, the micromotor exhibits multiple motion modes, including translation and revolution, while micromotor assemblies display additional rotational motion. Self-assembly of these micromotors is highly controllable and programmable, enabling easy customization of assembled structures to achieve desired motion modes. These features are expected to advance the development of various intelligent self-propelling systems, using multimodal individual micromotors as foundational building blocks.
New conceptsThe realization of light-driven micromotors with multiple motion modes typically depends on complex structural designs and precise light-focusing strategies, which increases system complexity and cost while posing challenges for precise dynamic operations and microscale tasks. Unlike conventional approaches, this study leverages easy-fabricated anisotropic micromotors under full-area infrared irradiation to achieve multimodal motion. Individual micromotors exhibit translation and revolution, while micromotor assemblies demonstrate additional rotational motion. These micromotors are produced in bulk via microfluidic technology without the need for subsequent functionalization. Notably, their self-assembly process is highly controllable and programmable, facilitating the customization of assembled structures to achieve desired motion modes. This system inspires the development of more advanced multi-mode micromotors in the future. |
Light-driven micromotors with multiple modes of motion are more desirable than single-function micromotors. For example, linear or curvilinear movements show promise for cargo transport, whereas rotational motion's periodic and continuous nature is advantageous for gear transmission or small-scale mixing.25 To achieve such versatility, a common strategy involves focusing light on specific regions of the micromotor to generate forces that control its direction of motion.26,27 However, this approach necessitates dynamically high-precision tracking and focusing of the light,28–30 presenting challenges for long-term and microscale tasks. Full-area illumination is a simpler and more stable strategy, enabling micromotors to perform programmed motion modes without precise light focusing. Nonetheless, full-area illumination typically restricts a micromotor to a single motion mode, such as unidirectional translation31 or rotation.32 Achieving diverse motion modes necessitates designing and fabricating micromotors with distinct structural features, which increases system complexity, fabrication challenges, and costs.
An alternative approach involves creating micromotor assemblies33–35 that mimic natural swarms, such as schools of fish or flocks of birds, which exhibit sophisticated collective behaviors and cooperative functions, including migration and predator avoidance.36,37 Even when individual micromotors exhibit simple behaviors or functions, their assemblies can display synergistic functionalities surpassing single units.38,39 However, such assemblies are often random, lacking precise control and organization in their motion behaviors. Previous studies have demonstrated programmable and reversible self-assembly using periodic polymeric micropillar arrays containing magnetic particles.40 The diversity of assembled structures can be further enhanced by tailoring the anisotropy of the particles. To achieve “customizable” functionalities, it is imperative to develop highly controlled and directed self-assembly processes. Utilizing identical micromotors in self-assembly obviates the need for structural customization of each unit, and appropriate batch manufacturing techniques can significantly reduce the time and complexity of the entire system. Microfluidic technology based on droplet templates can effectively generate a series of droplet molds, which can produce particles with high uniformity and rationally designed shapes and microstructures.41–43 This makes microfluidic technology a promising platform for the fabrication of versatile micromotors.
This study presents the design and fabrication of programmable micromotor assemblies driven by the photothermal Marangoni effect. The micromotor is constructed from bullet-shaped polydimethylsiloxane (PDMS) microparticles, integrated with unilaterally distributed Fe3O4 nanoparticles (Fe3O4-NPs), and precisely produced using microfluidic technology. The micromotors’ shape anisotropy facilitates the formation of diverse and precise assembly configurations, while their composition anisotropy enables photothermal actuation. The resultant micromotor supports multiple motion modes: under full-area NIR irradiation, individual micromotors exhibit both translation and revolution on the water surface. Additionally, self-assembled micromotor structures, formed through capillary interactions, demonstrate additional rotational motion. Notably, by adjusting the orientation, angle, and relative positions of the micromotors on the water surface, custom assembly patterns can be created to achieve specific motion modes. Furthermore, predefined superstructures can be assembled using either light or magnetic fields. By combining these two fields, the system can achieve more sophisticated motion behaviors, including customizable and arbitrary trajectories. These advanced features hold promise for developing various intelligent self-propelling systems with applications in fields such as information encoding, cargo delivery, and architectural construction.
The micromotors were fabricated using microfluidic technology, as illustrated in Fig. S1a (ESI†).44 In the co-flow microchannel, the inner phase liquid, consisting of PDMS and Fe3O4-NPs, is broken into spherical microdroplets at a frequency of ∼2 Hz by the outer phase liquid, a sodium alginate (NaAlg) solution. These microdroplets spontaneously arrange into a uniform droplet array in the NaAlg solution. Microfibers encapsulating the microdroplets are then formed through ion crosslinking as the NaAlg flows into a calcium chloride solution. Due to the parabolic flow velocity profile within the NaAlg microfiber,45,46 the PDMS/Fe3O4 microdroplets experience uneven shear forces, transforming into an anisotropic bullet-like shape with a smaller front and a larger rear end. The distribution of Fe3O4-NPs can be controlled by adjusting the PDMS curing process. A long curing time at room temperature allows the nanoparticles to settle to one side, whereas rapid curing at high temperatures (80 °C) results in a uniform nanoparticle distribution. After curing, the anisotropic microparticles are obtained by dissolving the alginate microfibers in an aqueous solution of tetrasodium ethylenediaminetetraacetate (EDTA-4Na).41
Optical and scanning electron microscope (SEM) images in Fig. 1(d) provide detailed views of the synthesized bullet-shaped microparticles with side-distributed Fe3O4-NPs. The microparticles are uniform in size (Fig. S1b, ESI†), with a length of approximately 700 μm and featuring a hole at the rear end that occupies nearly half of the particle. Notably, the Fe3O4-NPs are deposited on one side, resulting in asymmetry in both shape and internal material distribution, positioning these microparticles as multimodal micromotors.
To verify the photothermal Marangoni motion mechanism of the micromotors, we conducted several control experiments. First, we prepared microparticles (1.000 kg m−3) with uniformly distributed Fe3O4-NPs and studied their behavior under full-area NIR illumination. As shown in Fig. S1c (ESI†), these microparticles remain almost stationary, confirming the necessity of the temperature gradient created by the asymmetric distribution of Fe3O4-NPs for inducing motion. Additionally, when polyvinyl alcohol (PVA, 0.2 wt%) was added to the water to reduce the surface tension effect, the motion was quenched (Fig. S1d, ESI†). These results confirm that the micromotor's movement is driven by the photothermal Marangoni effect. To further explore this mechanism, fluorescent particles were used as tracers to visualize the flow field around the micromotor. As shown in Fig. 1(e) and Movie S2 (ESI†), the surrounding fluorescent particles spontaneously move away from the micromotor, with the effect being more pronounced on the higher-temperature side with Fe3O4-NPs. Additionally, the photothermal effect enables precise, on-demand motion control. As shown in Fig. 1(f), repeated on/off cycles of NIR irradiation rapidly activate and deactivate the micromotor's movement, demonstrating a rapid response rate (Movie S3, ESI†). This propulsion behavior offers a distinct advantage, providing enhanced maneuverability compared to other mechanisms, such as solute-fueled Marangoni micromotors.
The temperature gradient across the micromotor determines the surface tension gradient, which drives its motion. Under NIR irradiation, the temperature distribution (Fig. 2(a)) shows that the side of the micromotor containing Fe3O4-NPs reaches the highest temperature (Th), creating a significant temperature difference (ΔT = Th − Tl) compared to the opposite side (Tl). The typical ΔT ranges from 15 °C to 45 °C and increases with rising power density (Fig. 2(b)). Given the temperature dependence of water surface tension,47 this ΔT induces a surface tension gradient on the order of several mN m−1 across the micromotor, driving its motion. This temperature difference develops rapidly within 1 second, highlighting the highly efficient photothermal effect for fast motion actuation. In a typical experiment, the micromotor's motion speed initially increases with time before stabilizing at a constant value (Fig. 2(c)). The final constant speed is proportional to the power density (Fig. 2(d)), as higher power density enhances the temperature difference, leading to a stronger surface tension gradient for driving the micromotor's motion.
As illustrated in Fig. 3(a), the assembly of micromotors is driven by capillary interactions, where their hydrophobic nature induces the formation of negative menisci when they float on the water's surface. When two micromotors come within a distance smaller than the capillary length (approximately 2–3 mm on the water surface, Note S1, ESI†), their menisci overlap and interact, leading to mutual attraction48 and subsequent self-assembly into a doublet. The lying angle (θ) of micromotors determines the resulting assembly structures (Movie S4, ESI†). For small θ, the micromotors expose their front ends to the air as much as possible, resulting in a chain-like structure (Fig. 3(a)). For larger θ, the front of micromotors is submerged underwater, leading to a non-chain structure (Fig. 3(b)). Interestingly, micromotors can adjust their orientations during the assembly process. For example, micromotors initially parallel to each other can rotate to form a chain-like structure (Fig. 3(c)). The guiding principle in this orientation adjustment is the tendency to align with the nearest end of another micromotor.
It is worth noting that the self-assembly process does not require NIR activation; it occurs naturally when the distance between two micromotors is smaller than the capillary length. If the distance is too large, the micromotors are unable to assemble on their own. In such cases, NIR can be used to transport the micromotors closer together, facilitating the self-assembly process (Fig. S2a and Movie S5, ESI†). The assembly is reversible, as the micromotor doublets can be disassembled when the capillary attraction is disrupted. This can be achieved by depositing a low-surface-tension liquid onto the assembled structure. The low-surface-tension liquid, which is miscible with water, wets the micromotors, causing them to submerge underwater. As a result, the liquid menisci around the micromotors disappear, and the capillary attraction diminishes, causing the disassembly of the assembled structure through liquid flows induced by the coalescence of the droplet with the water surface. As shown in Fig. S2b and Movie S6 (ESI†), applying a droplet of low-surface-tension liquids, such as a 2% sodium dodecyl sulfate (SDS) solution or ethanol, onto the assembled structure results in disassembly, while high-surface-tension water cannot achieve this.
The shape anisotropy of the micromotors enhances the diversity of self-assembled patterns. Fig. 3(d) shows seven types of patterns formed by the self-assembly of two micromotors. We conducted 100 parallel experiments to determine the occurrence probability of each pattern, with results presented in Fig. S3a (ESI†). The chain-like structure is the most frequent, occurring nearly 60% of the time. We further explored the motion modes of these seven patterns under NIR irradiation at 113 mW mm−2 (Fig. S3b, ESI†). Remarkably, in addition to translation and revolution, a self-rotational motion emerges as the most probable. We investigated the rotational behavior of the seven patterns, as shown in Fig. 3(e) and Fig. S3c (ESI†). The angular speed initially increases with time until reaching a maximum value, indicating an equilibrium state of motion. Among these patterns, the three chain-like structures (patterns 5–7) exhibit higher angular speeds at equilibrium, with pattern 6 achieving the highest speed (17.4 rad s−1, Fig. 3(f)). Fig. 3(g) and Fig. S3c (ESI†) illustrate the rotation of each structure (Movie S7), with the darker areas indicating the side with Fe3O4-NPs.
The motion modes of the three chain-like structures are highly predictable. When the Fe3O4-NPs are distributed on different sides of the two micromotors (a likely scenario during assembly), the two capillary forces generated under NIR irradiation create a torque (τ) that induces rotation (Fig. 3(g) and (h)). The rotation direction is determined by the polarity of the micromotors, as each micromotor moves from the hot, nanoparticle-rich side to the cooler, nanoparticle-free side (Fig. 3(g) and Fig. S3c, ESI†). In contrast, when the Fe3O4-NPs are located on the same side of both micromotors, the forces align in the same direction, resulting in translational motion (Fig. S3d, ESI†).
We examined the motion characteristics of triple-motor assemblies under NIR irradiation at a power density of 58 mW mm−2. Among the sixteen patterns, eight exhibit translational motion (Figs. S4a and b, ESI†). Four of these patterns have Fe3O4-NPs distributed on the same side (patterns 1–4 in Fig. S4a, ESI†). Interestingly, the other four patterns, with Fe3O4-NPs distributed on different sides (patterns 5–8 in Fig. S4a, ESI†), also demonstrate translational motion. In all eight patterns, the Fe3O4-NPs are located on the same side for the micromotors at the two edges of the chain-like structure, while the distribution of Fe3O4-NPs can be either on the same (patterns 1–4 in Fig. S4a, ESI†) or different (patterns 5–8 in Fig. S4a, ESI†) sides of the micromotor in the middle of the assembled structure. This same-side distribution at the edges prevents torque generation, resulting in translational motion.
In contrast, the other eight patterns exhibit rotational motion, characterized by Fe3O4-NPs being distributed on different sides of the micromotors at the two edges (Fig. 4(a)), which is responsible for the torque generation. Fig. 4(b) and Fig. S4c (ESI†) show the rotation of the eight patterns in detail (Movie S8, ESI†). Similar to double-motor assemblies, the rotation direction of triple-motor assemblies is determined by the motion direction of the micromotors at the edges. A statistical analysis of the angular speeds of each pattern (Fig. 4(c)) reveals that pattern vii has the highest angular speed (11.8 rad s−1).
For chain-like structures, the number of micromotors, or the chain length, significantly affects the motion speed of self-assembled structures. Therefore, it is crucial to understand the effect of chain length on angular velocity. We investigated the rotational characteristics of double-motor, triple-motor, quadruple-motor, and quintuple-motor assemblies with chain-like patterns under NIR irradiation at 53 mW mm−2. Fig. 4(d) illustrates examples of rotational motion for quadruple-motor (upper image) and quintuple-motor (lower image) assemblies. As shown in Fig. 4(e), the maximum angular speed is inversely proportional to the chain length.
For micromotor assemblies, the propulsion force can be approximated as,
Fp ∼ Δγnl ∼ ΔγL. |
Fd ∼ ρνmax2CdA ∼ ρ(ωmaxL)2Cdn(W1 + W2)l ∼ ρCd(W1 + W2)ωmax2L3, |
We also examined the relationship between angular speed and light intensity (113 mW mm−2, 81 mW mm−2, 58 mW mm−2, 53 mW mm−2), as shown in Fig. 4(f). The results indicate a linear increase in angular speed with increasing light intensity. Furthermore, the motion of quadruple-motor and quintuple-motor assemblies reveals a unique combined motion mode, consisting of translational and rotational motions (Fig. 4(g) and Movie S9, ESI†). This occurs when a micromotor near the edge has a different distribution of Fe3O4-NPs compared to the others, resulting in weak torque for rotational motion alongside the dominant translational motion due to the uniform Fe3O4-NP distribution in the majority of micromotors.
For assemblies with small n, the distribution of Fe3O4-NPs is crucial in determining their motion behaviors (e.g., n ≤ 5), where the whole assembly is fully covered by the NIR laser spot. However, when the number of microparticles exceeds ten, the resulting superstructures have a size larger than that of the laser spot. In this scenario, not every microparticle is decisive in the motion. Instead, only localized microparticles exposed to the laser illumination can convert light into thermal energy for the motion (Fig. 5(d)). Therefore, the direction, trajectory, and even mode of motion can be tailored by exposing different parts of the superstructure to the NIR irradiation.
Additionally, we found that light and magnetic fields can guide microparticle self-assembling into predetermined patterns. As shown in Fig. 5(e) and Movie S10 (ESI†), by controlling microparticles to form various short chains of particular lengths, these chains can be positioned and combined under the guidance of the light or magnetic field to create complex patterns, such as English letters and Chinese characters. Using the same control methods, more intricate patterns were generated, including cartoon stick figures (Fig. 5(f)), the English word “CITYU”, other Chinese characters, and the numbers “2,” “3,” and “4” under the influence of magnetic fields (Fig. S5, ESI†). This approach holds significant potential in constructing architectural intelligent materials and systems for information encoding.
The combination of light and magnetic fields enables more versatile and precisely controllable motion behaviors of micromotors. Light initiates the photothermal Marangoni effect to generate motion, while the magnetic field is used to adjust the micromotor's orientation, guiding its direction. This dual control allows for sophisticated motion capabilities, enabling arbitrary motion trajectories, as demonstrated by the detour and oscillatory motion behaviors (Fig. 5(g) and Movie S11, ESI†). In these demonstrations, the light field drives the translational motion, while the magnetic field steers the micromotors during sudden turns.
Typically, achieving rotational motion requires complex structural design or fabrication processes, and once fabricated, the micromotor is limited to that specific motion mode. In contrast, this study demonstrates that simple self-assembly of micromotors can achieve rotational motion, with various self-assembled structures also enabling translational, revolution, and combined motions. The achievement of these functionalities circumvents the use of complex instruments, intricate design, and tedious processing steps, thereby endowing it with convenience and cost-efficiency. The self-assembly of micromotors is mediated by capillary interactions, with the most common configuration being a chain-like structure. By examining the motion of different self-assembled configurations, it is found that chain-like assemblies exhibit highly controllable and predictable motion behavior. The same-side distribution of Fe3O4-NPs produces translational motion, while hetero-lateral distribution can generate multiple motion modes. Compared to other photothermal micromotors, the micromotor developed in this work offers a simplified fabrication process and exhibits enhanced motion control under easily adjustable illumination strategies (Table S1, ESI†).34,49–52
Based on the aforementioned analysis, the motion of the micromotor assemblies is programmable. By customizing the pattern of the self-assembled structures, we can achieve the desired motion mode. This objective can be readily accomplished by manipulating the orientation, angle, and relative positioning of the micromotors on the water surface, as well as by varying the number of micromotors to modulate the motion speed. These outcomes are attained without necessitating elaborate post-processing or intricate structural designs but relying solely on the inherent self-assembly capabilities of the micromotors. Furthermore, the introduction of control fields, such as magnetic fields, can regulate the self-assembly process to form predetermined superstructures, potentially informing the fabrication of intelligent materials or structures.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d4mh01346h |
This journal is © The Royal Society of Chemistry 2025 |