Nurbol
Tolganbek
a,
Assel
Serikkazyyeva
a,
Sandugash
Kalybekkyzy
b,
Madina
Sarsembina
a,
Kiyoshi
Kanamura
c,
Zhumabay
Bakenov
*ab and
Almagul
Mentbayeva
*a
aDepartment of Chemical and Material Engineering, School of Engineering and Digital Sciences, Nazarbayev University, Nur-Sultan, Kazakhstan. E-mail: almagul.mentbayeva@nu.edu.kz
bNational Laboratory Astana, Nazarbayev University, Nur-Sultan, Kazakhstan
cGraduate School of Urban Environmental Sciences, Tokyo Metropolitan University, Tokyo, Japan
First published on 22nd February 2022
This review article focuses on the methods to solve the critical issue of reduction in NASICON-type solid electrolytes such as Li1+xAlxTi2−x(PO4)3 and Li1+xAlxGe2−x(PO4)3 by Li metal. The formation of a reduced phase on the surface of solid electrolytes degrades ionic conductivity. Numerous research efforts were devoted to resolve this issue by depositing various types of artificial protecting layers on the materials’ surface. Inorganics such as lithium salts, oxides, and composites, solid polymer electrolytes, as well as hybrid composite membranes have been applied to protect the material from the side reaction by lithium metal. Besides prevention, these layers improved the interface between solid electrolyte and electrode. Particularly, a coating with a polymer layer prevented the lithium dendrite growth by evenly distributing lithium. The assessments of these layers and their effect on the performance of solid electrolytes are discussed to establish a pathway for further improvement of solid-state electrolytes and encourage their implementation in all-solid-state Li metal batteries. Through this critical evaluation, the present review provides a summary of the most recent works in this area, allowing more efficient and target-oriented research on improving solid-state ion conductors and their interfaces.
The framework of NASICON structured crystals has a rhombohedral unit cell with the space group of Rc. The crystal of LiM2(PO4)3 consists of MO6 octahedra joined in the corner with PO4 tetrahedra in an alternating sequence.55–57 The ionic conductivity of LiTi2(PO4)3 and LiGe2(PO4)3 materials is insufficient, and hence other transition metals are introduced into the structure in order to improve it. This was achieved by a partial substitution of titanium and germanium with d-elements that influenced the lithium ion migration and bottleneck parameters within the crystal structure.47 Because of the size of the dopants, the formula was revised to Li1+xM4+2−xM′3+x(PO4)3, where M is Zr, Hf, Sn, Ge and Ti and M’ is Cr, Ga, Sc, Y, In, La and Al.52,58,59 One of the most successful dopants that had an encouraging influence on ionic conductivity was aluminum.60 The solid electrolytes with the composition of Li1+xAlxTi2−x(PO4)3 (LATP) and Li1+xAlxGe2−x(PO4)3 (LAGP) have the highest room temperature ionic conductivity of ∼10−3 S cm−1.61–64 The ionic conductivity depends on the dopant level as well, and it should not exceed 15% to prevent the formation of a secondary phase.52,55,58–60 The addition of the aliovalent Al3+ dopant allowed the structure to accommodate more lithium. The increase of lithium content in the structure positively affected the overall ionic conductivity of the material. A summary of the designed LATP materials with various dopants and their ionic conductivity is shown in Table 1.
Model | Composition | Ionic conductivity, S cm−1, at RT | Ref. |
---|---|---|---|
LiTi2(PO4)3 | LiTi2(PO4)3–0.2Li2BO3 | 3 × 10−4 | 65 |
Li1.3Al0.3Ti1.7(PO4)3 | 7 × 10−4 | 48 | |
Li1.3Sc0.3Ti1.7(PO4)3 | 7 × 10−4 | 66 | |
100[Li1.5Cr0.5Ti1.5(PO4)3]–5SiO2 | 2.14 × 10−2 | 43 | |
2[Li1.4Ti2Si0.4P2.6O12]–AlPO4 | 1.3 × 10−3 | 67 | |
LiGe2(PO4)3 | Li1.5Al0.5Ge1.5(PO4)3 | 4 × 10−4 | 68 |
Li1.5Al0.5Ge1.5(PO4)3–0.05Li2O | 7.25 × 10−4 | 69 | |
Li1.5Al0.4Cr0.1Ge1.5(PO4)3 | 6.65 × 10−3 | 70 |
Although NASICON has encouraging dominance over other types of electrolytes regarding chemical and electrochemical stability and ionic conductivity, LATP and LAGP ceramics easily reduce (Me4+ to Me3+) while contacting with lithium metal forming a lithium hindering phase.44,71,72 Interestingly many other researchers working on solid electrolytes have also reported the electrochemical or chemical instability of inorganic solid electrolytes due to Li metal. Particularly, titanium, germanium, tantalum, and sulfide containing all-solid-state electrolytes demonstrated dramatic outcomes.73–75 For instance, LATP and LAGP electrolytes have high reactivity with Li metal, instantly forming a lithium ion blocking but high electron conductive layer between electrolyte and electrode (Fig. 1), which is described as a mixed (ionic/electronic) conducting interphase (MCI).75 The general reduction reactions can be represented as follows:76–78
2LiGe2(PO4)3 + 4Li ⇒ 3GeO2 + 6LiPO3 + Ge |
LiTi2(PO4)3 + Li ⇒ Li2Ti2(PO4)3 |
Fig. 1 LATP pellets before and after the contact with the Li metal chip and SEM cross-section image of LATGP after contact with Li metal.75 |
In the case of mixed (both electronic and ionic) conduction, the interfacial phenomena are not straightforward, rather they are complex and complicated.74 While Hartman et al. stated that the formation of MCI was not continuous,75 Zhu et al. observed volumetric expansion between electrode and electrolyte that led to high resistance.79 The reactivity of LATP and LAGP was calculated based on free enthalpy of reaction with lithium metal at different temperatures. The result showed that Ge4+ was completely reduced to Ge0 while Ti4+ was reduced to Ti3+. The chemical transformation was identified at the electrolyte and electrode interface during the lithiation of LATP, and experimental and calculation studies proved that the MCI had enhanced electronic conductivity but the chemical diffusion coefficient of lithium was reduced.75,79 The formation of an additional phase that hinders lithium hopping within the structure can be resolved by designing a protection layer between the electrolyte and lithium metal. A protective artificial layer between ceramic electrolyte and Li metal can suppress chemical reaction and dendrite formation, improve interfacial conductivity and uniformity, and enhance cyclability of a cell. Introduction of these artificial buffer layers has been carried out using various types of lithium ion conducting materials. It should be taken into consideration that implementation of these artificial layers is also of current interest for other advanced types of solid electrolytes such as garnet and sulfide.80,81 The essence of addition of these layers is mainly to prevent dendrite growth and to improve the interface between the solid phases of electrolyte and electrode. Recently, a number of review papers have been published focusing on the challenges of advanced electrolytes and issues concerning the interfaces for all-solid-state batteries.82–85 Despite the existence of numerous reviews on the analysis of solid electrolytes, a particular review work on determining the problems of NASICON-type electrolyte reduction phenomena has not been reported, while resolving this dramatic issue of LATP and LAGP has gained a considerable amount of attention in recent years. Therefore, a comprehensive analytical summary of works on prevention of undesired reduction of LATP and LAGP and their improvements is necessary. This report has systematically compiled the findings on overcoming the above-mentioned issue by either depositing various types of novel materials on the solid electrolytes via different coating techniques or designing composite electrolytes by combining lithium ion conducting materials. Besides, the perspectives of NASICON-type electrolytes are discussed with a broad and extensive point of view.
Fig. 2 Illustration of the deposition of various inorganic protective layers on LATP and their TEM and SEM images: (a) explanation of the role of the SEI layer;88 (b) TEM-EDS of Li3PO4 deposited LATP after 100 cycles;89 (c) nanocomposite layer formation through the dropping of solution; (c-i) cross-sectional view of the nanocomposite layer on LATP;90 (d) scheme of BN and polymer combined thin layer on LATP.91 |
There are a few works on lithium salts deposited as a buffer layer for NASICON-structured electrolytes as well. Basically, the distinctness of these reports was the implementation of protective substances by two diverse methods resulting in different thicknesses. Fig. 2 illustrates the cell assembly and cross sectional images of the interlayers. J. Liu et al. designed an interlayer through a one-step reaction process where polished Li metal was placed in a phosphoric acid solution to form a 200 nm artificial SEI layer.92 On the other hand, other authors (Y. Liu et al.) deposited the salt with a thickness of 15 nm on LATP by an atomic layer deposition (ALD) technique.89 The effect of these SEI layers was determined via electrochemical stripping and plating tests of symmetric cells and their performing time period. The outcome of these reports showed that the cells behaved totally different. The cell where the layer was coated through a chemical reaction performed stably for 200 hours.88 It is worth noting that during the cell preparation, a liquid electrolyte was also added. In the case of another cell, symmetric cells performed for 600 hours; however, starting from 50 hours, the sample began to show instability when the overpotential started to increase, showing definitely the same performance as bare LATP.89 According to the authors, the poor performance of the salt was explained by lower ionic conductivity of Li3PO4 compared to LATP and degradation of the thin layer during repeated Li stripping and plating at high current density (above 0.5 mA cm−2) (Fig. 2b). Nevertheless, the different influence of Li3PO4 on the performance of the solid electrolyte can be explained either by its thickness or deposition technique. However, addition of a small amount of a commercial liquid electrolyte has to be taken into consideration in the work presented by J. Liu, where steady performance can be attributed to the effect of the liquid electrolyte.92 Another possible explanation for the constant behavior of the cell could be the thicker layer which was durable enough for longer cyclability. An interesting approach where the solution containing LiBF4 and Mg(ClO4)2 was cast on lithium to form metal fluorides as a protective layer was reported by Yang et al. (Fig. 2c).90 The reaction between lithium metal and applied solutions enabled the production of three substances of LiF, MgF2 and B2O3 which was confirmed via X-ray photoelectron spectroscopy (XPS). Unfortunately, the chemistry behind the reaction is not clear yet. Generally, this nanocomposite layer was formed within 30 seconds and had a thickness of approximately 400 nm, which was estimated by SEM (Fig. 2c-i). The benefits of the process were explained by facile and instant layer formation, and the great contribution of metal fluorides in the formation of a stable SEI layer in conventional lithium-ion batteries. The effect of coating on electrochemical performance was tested via EIS with a non-blocking lithium electrode, a Li stripping and plating test in a symmetric cell, and galvanostatic charge and discharge of a full cell with LiFePO4 cathode. During the cell preparation, the ether-based liquid electrolyte of lithium bis(fluorosulfonyl)imide (LiFSI) in dimethoxy ethane (DME) was applied to the surface of LATP. Consequently, the spectra of electrochemical impedance showed a dramatic decrease of resistivity and the symmetric cell exhibited 300 hours of continuous lithium stripping and plating.90 Application of nanocomposites was stated in the research of Cheng et al. as well.91 In this work, mechanically robust and chemically inert film of boron nitride (BN) was deposited for interfacial protection against reduction of Li1.3Al0.3Ti1.7(PO4)3 (LATP by low pressure chemical vapor deposition (LPCVD) technique) (Fig. 2d). Moreover, BN was combined with polyethylene oxide (PEO) and coated with a thickness of ∼1–2 μm to create a hybrid protective layer. This layer served as a barrier, which prevented LATP reduction and demonstrated steady cycling behavior of around 500 hours in a symmetric cell of Li/LATP/Li. Contrastingly, the sample with bare LATP was degraded after 81 h.91 Intensive research on stabilizing the interface of the Li1.3Al0.3Ti1.7(PO4)3 solid electrolyte towards lithium metal was undertaken through oxides of d-elements and their doping derivatives as well. The choice of oxides depended on their robustness and high mechanical and chemical stability towards lithium metal. The deposition process and cross-sectional TEM and SEM images with electrochemical performance are shown in Fig. 3. Y. Lui et al. used Al2O3 as an artificial layer, and also utilized ALD to deposit on LATP with a thickness of 15 nm (Fig. 3a).89 A work by Bai et al. introduced a 60 nm alumina doped ZnO (AZO) (Fig. 3b) interlayer via the magnetron sputtering technique (MST).93 Hao et al. utilized 200 nm ZnO (Fig. 3c-i) as a protective layer for LATP by MST as well (Fig. 3c).94 Significant differences in the performance between Li3PO4 and oxide coatings on LATP can be observed. A large overpotential is monitored in the initial cycles due to the insulating nature of the oxide materials. Overcoming this issue was carried out by electrochemical precycling and heating the cells to form a lithium ion conducting phase. Lui et al. stated that the Li–Al–O conducting layer formed only after 50 hours, and further performance up to 600 hours was balanced.89 Bai et al. believed that this activation period of time could be solved by combining two oxides where interfacial resistivity between LATP and an artificial layer can be suppressed. The symmetric cell of AZO coated LATP showed 1000 hours of permanent performance (Fig. 3b).93 Although Bai et al. claimed insufficiency of bare ZnO as the buffer layer, a study conducted by Hao and co-workers with the same sputtering technique and material proved otherwise by achieving an outstanding performance of 2000 hours for symmetric cells (Fig. 3c-i).94 According to the study, the lithiophilicity of ZnO allowed it to react with lithium and then form an SEI layer (Fig. 3c). The activation of the SEI layer on the cell required heating at 170 °C where the reaction between lithium metal and oxide material occurred. Oxide layers proved to increase the lifetime of LATP and protect it from reacting with lithium, but there were some issues to achieve that. For instance, it took some time to form the lithium ion conducting phase. Some researchers tried to combine LATP with additional lithium containing chemicals that also might help to achieve an improved cyclability.
Fig. 3 Illustration of the deposition of various inorganic protective layers on LATP and their TEM and SEM images as well as Li stripping and plating results: (a) TEM-EDS of Al2O3 deposited LATP after 100 cycles;89 (b) SEM image of AZO deposited LATP and its electrochemical performance;93 (c) illustration of magnetron sputtering of ZnO on LATP; (c-i) SEM image of ZnO deposited LATP and the electrochemical behavior of the ZnO deposited LATP symmetric cell with Li.94 |
Advancing NASICON-structured materials and solving their problems were also accomplished by using other types of solid electrolytes. For instance, Guhl and co-workers investigated the LIPON interlayer which was grown on the substrates of LATP and LATGP by the magnetron sputtering technique (Fig. 4a).95 The thickness of the LiPON film was 200 nm. A comprehensive stepwise coating technique was accompanied via XPS to confirm interface formation. As it is known that Ge4+ is also unstable towards lithium, the authors stated that due to electrochemical potential differences this metal is more challenging to be reduced by the negative electrode. Thus, Li and colleagues suggested an unusual way to improve the stability between electrode and electrolyte through amorphous and nanocrystalline Li1.5Al0.5Ge1.5(PO4)3 (a-LAGP) as a protective layer on the surface of the LATP solid electrolyte.96 A similar deposition technique to that in the previous report was used to create a thin layer less than 100 nm (Fig. 4b). Yet, these two reports have obtained valuable findings regarding the durability of NASICON-type electrolytes. Despite electrochemical potential differences of Ge4+ and Ti4+, during the continuous lithium ion insertion and extraction the materials went through reduction. As an illustration, nanocrystalline LATGP coated LATP symmetric cells performed for a modest 250 hours, where a linear increase in the overpotential was observed, and Fourier transform infrared (FTIR) spectra showed the presence of a small amount of GeO2, which is the product of reduction.96 The same phenomenon was observed in the case of deposited LiPON on LATP and LATGP. XPS depicted the chemical structure change on the surface of these substrates, possibly indicating that reduction began at the early stages of the deposition process.95 The authors stated that the reduction occurred because of the lithium containing environment during the deposition procedure. The process and electrochemical performance with SEM images are demonstrated in Fig. 4. Furthermore, from the electrochemical analysis result (Fig. 4a-i), it can be clearly seen that increased impedance is related to reduced phase of lithium titanate, and LiPON coating. By all means, the lower ionic conductivity of LiPON corrupted the overall impedance of the system. Yet, interesting information regarding the early reduction phenomena of titanium was obtained, and it could be taken into consideration for further advancements in the field of interface between Li metal and NASICON-type solid electrolytes. Regardless of significant research on LATP, there were a few reports on solving the problem of LAGP too. Exceptionally, the reduction issue of the material was solved by using pure metals. Liu et al. studied an amorphous Ge thin film as a protective layer for Li1.5Al0.5Ge0.5P3O12.78 A thin film of 60 nm was sputtered on the surface of the solid electrolyte with a precision etching coating system (Gatan 682) (Fig. 4c). Cortes and colleagues tested the influence of bare chromium (Cr) as a metallic protective layer for LAGP with a thickness of 30 nm via a Unifilm Sputtering system.97 Compared to Ge metal with 200 hours of performance, Cr deposition demonstrated prolonged cyclability where the symmetric cells reached up to 850 hours of operation. In both cases, a slight increase in the overpotential in the initial cycles could be observed due to the lithium ion insulating properties of metals. In further cycles, it started to decrease due to the formation of a lithium ion conducting phase/alloy. The observation from XPS confirmed that after the Li stripping and plating process, there was a secondary phase formation. Generally, the results from electrochemical analysis indicated that the impedance of Ge coated LAGP with non-blocking electrodes was dramatically lower due to its wettability with lithium metal.78 Therefore, the artificial interface layer provided intimate contact between LAGP electrolyte and Li metal anode. In the case of the Cr protection layer, the role of the metal was only as a physical barrier, which hindered Li plating and stripping.97 Thus, symmetric cells were conditioned to cycle at 0.1 mA cm−2 for 5 min in each direction for 16 hours before electrochemical measurements. Clearly, this pre-electrochemical activation aided in achieving further stable performance without having large overpotentials. Despite its stability the Cr metal suffered from degradation at 0.3 mA cm−2 and higher current densities, which limited the performance of the cells. A outstanding performing time of 1500 hours for the LAGP solid electrolyte was obtained by Matic's98 and Hu's99 (Fig. 4d-ii) research groups. Such performance was delivered by designing a quasi-solid state paste from LAGP and an ionic liquid (IL) (50:50) and an interlayer of the Li bis(trifluoromethylsulfonyl)imide/poly(vinylene carbonate) (LiBTFMSI/PVC) polymer electrolyte with SiO2 microspheres (Fig. 4d).98 0.1LiFSI/0.9BIB-FSI was used as the IL.
Fig. 4 The illustration of the deposition and SEM images of various samples with electrochemical performance: (a) the illustration of the NASICON-LiPON interface;95 (a-i) EIS of LiPON coated LAGTP;95 (b) SEM images of LAGP coated LATP;96 (c) images of pristine and Ge coated LAGP and SEM image of Ge coated LAGP;78 (d) the ionic conducting mechanism in the interface;99 (d-i) SEM images of the hybrid layer with SiO2 nanopraticles;99 (d-ii) result of Li stripping and plating performance.99 |
As a result, the combined LAGP-IL created a chemically stable interface with low resistance. Deep analysis revealed the formation of an additional SEI layer because of the reaction between IL and lithium. Yet, the authors believed that the evolution of this layer stabilized the interface between electrolyte and electrode enhancing the ionic conductivity. The double layer allowed the cell to perform at higher current density up to 1 mA cm−2, while the outstanding performance was obtained with 0.3 mA cm−2. The efficient split of LAGP and Li prevented the side reaction and lithium dendrite nucleation. Still, the use of IL is not beneficial in terms of high cost. The hybrid interlayer also resulted in a decrease in the interfacial resistance between lithium metal electrode and LAGP electrolyte where SiO2 physically separated and acted as a filler to reduce the degree of crystallinity of the polymer (Fig. 4d and d-i).99Table 2 provides a summary of inorganic buffer layers and their electrochemical performance with LATP and LAGP.
Solid electrolyte | Artificial layer | Thickness of the artificial layer | Symmetric cell performance, hours | Full cell performance | Condition | Ref. |
---|---|---|---|---|---|---|
LATP | Li3PO4 | 200 nm | 200 | 50 cycles | 0.1C, 95.2% capacity retention, LFP cathode | 92 |
LATP | Li3PO4 | 15 nm | 100 | 89 | ||
LATP | Mixture of LiF, MgF2 and B2O3 nanocomposite | 400 nm | 300 | 500 cycles | 0.13 mA cm−2 1.5C, LFP | 90 |
LATP | BN and PEO hybrid layer | ∼1–2 μm | 500 | 500 cycles | 0.3 mA cm−2, 96.6% capacity retention | 91 |
LATP | Al2O3 | 15 nm | 600 | 89 | ||
LATP | AZO | 60 nm | 960 | 50 cycles | 50 cycles at 60 °C at 0.1 mA cm−2 | 93 |
LATP | ZnO | 200 nm | 2000 | 200 cycles | 0.05 mA cm−2, 200 cycles at 0.02C | 94 |
LATP | LiPON | 200 nm | 95 | |||
LATP | a-LAGP | Less than 100 nm | 250 | 0.01 mA cm−2 | 96 | |
LAGP | Cr | 30 nm | 850 | 0.2 mA cm−2 | 97 | |
LAGP | Ge | 60 nm | 200 | 0.1 mA cm−2 | 78 | |
LAGP | IL-LAGP | 1500 | 0.3 mA cm−2 | 98 | ||
LAGP | (LiBTFMSI/PVC) and SiO2 | 1500 | 100 cycles, LFP, 0.075 mA cm−2 | 0.1 mA cm−2 | 99 |
A considerable number of inorganic materials were introduced as artificial buffer layers to solve the critical problem of LATP and LAGP solid electrolytes’ reduction by Li metal. The role of these layers varies from one to several. Regardless of the protection this layer provides intimate contact between electrode and solid electrolyte that influences the cells' longer cyclability and kinetics. According to many reported research studies, the artificial layers can be designed via various types of materials such as metal oxides, lithium salts, nanocomposites, bare metals and even other solid electrolytes. Each material had unique chemistry and mostly some of them formed alloys and others remained inert with electrodes. To form lithium ion conducting phases, the vast majority of them required pre-cycling or heating beforehand. So far the most promising inorganic compound as a protective layer has been ZnO. The most prolonged cyclability of around 2000 hours was obtained with a lithium symmetric cell. Even though it showed outstanding long performance, ZnO was not stable at high currents. Low current operation applied not only for ZnO, but also to other artificial buffer layers. An increase in current led to decomposition of these layers, leading to poor performance and undesired contact between two solid materials. Another promising interlayer was LAGP-IL quasi-solid material, which exhibited excellent performance under high current density. Due to the formation of the SEI layer on top of the protective layer, it enhanced the cell behavior allowing continuous stripping and plating and evenly distributing lithium flux preventing dendrite growth.
The role of polymer layers and their cross-sectional SEM views with electrochemical behavior are shown in Fig. 5. Cai et al. architected a flexible modified PEO coating on LATP (Fig. 5a and a-i) for ambient-temperature solid state Li batteries.109 Jin et al. engineered the interface based on the multifunctional layer of PEO with LiTFSI salt (Fig. 5b).110 Koizumi et al. designed a comprehensive composite layer out of PEO, an ionic liquid and oxide filler of BaTiO3 (or SiO2) for LAGTP.100 All three reports concentrated on decreasing the interfacial impedance of Li and solid electrolyte along with addressing the side reaction issue. Cai et al. achieved a decrease of interfacial impedance from 30000 to 280 ohm cm−1 by drop casting the polymer on the ceramic pellet. However, the performing period of the symmetric cell was only 200 hours at 0.1 mA cm−2. The cell assembled by Jin and colleagues with the polymer layer showed significant improvements where the reduction of interfacial resistance was monitored and the symmetric cell performed for 400 hours at low current density (0.05 mA cm−2).110 The symmetric cell with the composite interlayer exhibited cycling only for 100 hours with a higher current density of 0.5 mA cm−2, and this was reached at 60 °C.100 There have been reports on other types of complex polymer materials. For instance, Chen et al. tried to resolve the problem of LATP by an ultrathin poly[2,3-bis(2,2,6,6-tetramethylpiperidine-N-oxycarbonyl)-norbornene] (PTNB) polymer coating with a high Li concentration ionic liquid electrolyte (ILE) (0.4LiFSI–0.6Pyr14FSI) on Li metal.114 LATP with PTNB coating performed for nearly 800 hours at 0.1 mA cm−2 current density. On the other hand, the full cell with LiNi0.8Co0.1Mn0.1O2 (NCM811) cathode performed for 200 cycles with a slight decrease in capacity. Yu et al. worked on the coating of LATP ceramic material with a protective polymer layer, the formulation of which was as follows: a mixture of 65.3 wt% poly[bis(2-(2-methoxyethoxy)ethoxy)phosphazene] (MEEP) polymer, 21.7 wt% poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) and 13.0 wt% lithium bis(oxalato)borate (LiBOB) (Fig. 5c).111 This composite had a thickness of around 120 μm in dry state. The final assembled symmetric cell showed a stable performance of 1500 hours at 0.13 mA cm−2 current density. The full cell was assembled with Li3V2(PO4)3 and carbon nanotube (CNT) composite cathode. As a result, 500 cycles with 100% coulombic efficiency performance were achieved. In fact, the prolonged time and good electrochemical outcome were achieved at an elevated temperature of 50 °C. Both works demonstrated that polymer coatings on LATP can prevent the side reaction and provide longer cycle life for LATP towards lithium metal. Another work applied one component system of PVDF-HFP which was simply coated on the LATP pellet (Fig. 5d).112 The research's goal was to stabilize the electrolyte by keeping the impedance at one point. By all means, up to 10 days, the sandwiched LATP exhibited the same impedance value. A full cell with LiCoO2 cathode material and modified solid electrolyte performed for over 140 cycles with a discharge capacity of around 145 mA h g−1 at 0.1C. The further development in this field also was researched by Lu and co-workers.113 A LAGP solid electrolyte was covered with poly(acrylic acid-co-maleic acid) (P(AA-co-MA)) via spraying (Fig. 5e). As a lithium source LiCl was utilized. The concentration of the salt also played a crucial role in decreasing the interfacial impedance. Although the interlayer slightly decreased the impedance between the electrolyte and the Li metal, the performance of the symmetric cell was moderate at only 165 hours at 0.7 mA cm−2. This poor performance was due to the negligible changes in the LAGP solid electrolyte during the continuous stripping and plating. The authors claimed that this reaction led to the reduction of Ge4+ to Ge0, and some of them formed alloys with Li metal. Despite obtaining lower interfacial resistivity, the performance of these interlayers still requires further improvements in order to increase the stability towards lithium metal. The use of PEO coated LATP has gained significant attention in the field of lithium–sulfur batteries as well. The coating of the protection layer not only protects LATP from reduction, but also addresses the problem of the polysulfide shuttle effect in sulfur-containing batteries. The illustrations of battery components and SEM images of interlayers with electrochemical results are depicted in Fig. 6. Wang et al. did research on combination of solid electrolytes and sulfur-based electrodes where NASICON-type ceramic and sulfurized polyacrylonitrile cathodes were used (Fig. 6a).101 The direct contact between LATP and anode was solved via PEO that contained LiTFSI (Fig. 6a-i). The solid polymer electrolyte (SPE) precursor solution was simply drop coated onto LATP and dried. This kind of cell with lithium metal on both sides performed for more than 250 hours, and according to the authors it prevented the dendrite growth. Further, a full solid cell with sulfur/polyacrylonitrile (SPAN) cathode had an initial discharge capacity of 1793 mA h g−1, which dropped to 784 mA h g−1 after 120 cycles. However, the electrochemical characterization of solid cells was conducted at 75 °C, where PEO operates beneficially well. Manthiram's group tried to solve the problem of sulfur batteries by introducing LATP as the electrolyte which was modified by a layer of polymer with intrinsic nanoporosity (PIN) (Fig. 6b-i and b-ii).115 PIN with precisely designed nanoporosity had primarily roles such as an electrical insulator and provider of a lithium ion transport path, and at the same time LATP aided in suppressing the polysulfide shuttle effect.
Fig. 5 The cross section illustration and SEM images of various samples with electrochemical performance: (a) the illustration of lithium ion conduction on PEO coated LATP; (a-i) PEO coated LATP cross section;109 (b) SEM image of the PEO interlayer;110 (c) illustration of polymer coating and galvanostatic profile of the full cell;111 (d) SEM image of MEEP-PVDF-HFP polymer coating on LATP;112 (e) (P(AA-co-MA)) interlayer.113 |
Fig. 6 SEM images and illustrations of various cells with their electrochemical performance: (a) solid polymer layer on LATP; (a-i) illustration of cell characterization; (a-ii) electrochemical behavior of the cell;101 (b) the formula of PIN; (b-i) PIN coated LATP; (b-ii) the symmetric cell performance of PIN coated LATP.115 |
PIN was deep coated on LATP (Ohara Inc.), where the bond between them was mechanical anchoring and interhooking (Fig. 6b-i). Yet, a small amount of liquid electrolyte was added to the 20–25 μm thick layer of PIN and a cyclability of around 1000 hours for a Li/PIN/LATP/PIN/Li symmetric cell was achieved with stable potential (Fig. 6b). Electrochemical results are depicted in Table 3.
Solid electrolyte | Artificial layer | Thickness of the layer | Striping and plating time | Full cell performance | Ref. |
---|---|---|---|---|---|
CR, capacity retention. CE, Coulombic efficiency. | |||||
LATP_8 wt% of Nb2O5 | PEO | 30 μm | 200 h at 0.5 mA cm−2 | 160 mA g h−1 at 0.1C, LFP, CR = 82% | 109 |
LATP | PEO | 20 μm | 400 h at 0.05 mA cm−2 | 139.5 mA g h−1 at 0.05C | 110 |
LAGTP | PEO_BaTiO3 (or SiO2) | 50 μm | 100 h at 0.5 mA cm−2 | 100 | |
LATP | PTNB | 792 h at 0.1 mA cm−2 | 200 mA g h−1 at 0.05C (Fig. 5d), CR is 99% | 114 | |
LATP | MEEP_PVDF-HFP and LiBOB salt | ∼120 μm | 1500 h at 0.13 mA cm−2 and 50 °C | 125 mA g h−1 at 0.2C, CE is 100% | 111 |
LATP | PVDF-HFP | ∼2 μm | 145 mA g h−1 at 0.1C | 112 | |
LAGP | P(AA-co-MA) | ∼1.5 μm | 55 h at 0.7 mA cm−2 | 113 | |
LATP | PEO | ∼7 μm | 220 h at 0.25 mA cm−2 at 75 °C | 1793 mA h g−1 at 75 °C | 101 |
LATP | PIN | 20–25 μm | 1000 h at 1 mA cm−2 | 1110 mA h g−1 at 0.1C | 115 |
Polymer coating is considered to be a moderate choice towards preventing the reduction of solid electrolytes in contact with the Li anode. The reasons for such candidacy are wettability, ability of polymers to adhere well on the surface of ceramics and presence of lithium ions in their matrices for high lithium ion conductivity. Comparably, except in a few cases, polymer coatings performed weaker than inorganic protection layers. However, it should be taken into consideration that currently available polymer electrolytes are limited by low ionic conductivity and high operating temperature and judging their perspectives as interlayers is still questionable. Still, utilization of NASICON type electrolytes with polymer coating greatly attributed to the progress of Li–S batteries, where ceramics only conducted lithium ions and blocked the migration of polysulfides, and polymer coating was applied to advance the interface between the ion conducting electrolyte and the lithium metal. The robust nature of inorganics steadily protects while the polymer coating deteriorates at certain current densities. Yet, the same issue was reported for inorganic buffer layers too. Compared to inorganics, in most studies, it was revealed that polymer coatings have a superior advantage over inorganics where they evenly distribute lithium deposition by preventing lithium dendrite nucleation.
Fig. 7 Images of composite electrolytes and their preparation scheme and performances: (a) schematic presentation of the solid-state Li/LMO cell assembled with the composite polymer electrolyte;119 (b) Li stripping and plating performance of LATP/PVdF-HFP at various current densities;120 (c) LAGP/HFP-PVdF membranes’ electrochemical impedance spectra;121 (d) illustration of the LATP/PVdF–PEO hybrid electrolyte and the membrane; (d-i) with Li stripping and plating performance.122 |
Improved results were observed with LATP ceramic which acted as a gel center, which increased the amorphous phase of the polymer and the concentration of the carrier, which favorably affected the synergism of Li-ion migration and increased ionic conductivity. The authors achieved a high lithium transference number value of 0.86 by using a high ratio of LATP ceramic. Further, the full cell with LiMn2O4 cathode, composite electrolyte and lithium metal was assembled (Fig. 7a), and it provided a high discharge capacity of 128 mA h g−1 with 98.3% capacity retention after 200 cycles. Research led by Li and Wang120 focused on the same combination but with an additional polymer of HFP into PVDF. The uniqueness of the work was the performance of hybrid electrolytes without absorption of the liquid electrolyte. The combination of PVDF with HFP has a number of preferable characteristics such as high dielectric constant, low degree of crystallinity due to the HFP unit, as well as excellent thermal stability and compatibility with electrodes. Consequently, LATP (10 wt%) ceramic embedded into the PVDF-HFP matrix exhibited quite a high ionic conductivity of 2.3 × 10−4 S cm−1. The symmetric cell at the lowest current density performed steadily, while the increase in current density led to voltage instability (Fig. 7b). During the Li plating/stripping process, it was found that the interface between the Li anode and the CSE membrane remained stable at various current densities, and the PVDF-HFP polymer protected LATP from reaction with the Li anode. The work by Das and colleagues121 introduced another NASICON type solid electrolyte, 20 wt% LAGP, as a filler for a similar polymer matrix as in the previous report, HFP-PVDF, and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) and 1-ethyl-3-methylimidazolium bis-(trifluoromethylsulfonyl)-imide (EMITFSI) were also used. Addition of an ionic liquid and LAGP increased the amorphous regions and improved the channels for the migration of Li ions. As a result, the composite solid electrolytes have shown the highest ionic conductivity (4.49 ± 0.31) × 10−3 S cm−1 at room temperature (Fig. 7c). Yi et al. used the cross-linked structure of PVDF and PEO polymers and combined with LATP to improve the ability to transfer lithium ions and enhance the mechanical properties of solid-state batteries.122 In the research they stated that a combination of these two polymer materials and addition of ceramic resulted in a lower crystal dual-matrix system (Fig. 7d). The improvement of the mechanical strength of the matrix and the formation of amorphous areas that contribute to the transport of Li ions upon cycling were caused by abundant and irregular bonds in the composite electrolytes. In addition, a liquid electrolyte LiPF6 was added into the composite, which improved the performance of the system. As a result, the symmetric cell performed for prolonged 1000 hours and a relatively high ionic conductivity of 5.24 × 10−4 S cm−1 was obtained at RT (Fig. 7d-i). The full cell with LFP performed steadily up to 500 cycles at 1C. Furthermore, an approach of the application of composite polymer electrolytes was described by Singh et al., where they synthesized 5LiCF3SO3–95[PEO1−xLATPx] in a wide range of combinations.123 Equally dispersed LATP crystallites with the composition of 30 PEO/70 LATP led to a slight increase in Li-ion conductivity (10−4 S cm−1) and an increase in the Li ion transfer number from ∼0.12 for bare PEO to ∼0.46 for 70 LATP and 30 PEO. The full information regarding the electrochemical performance is provided in Table 4.
Composite electrolyte | Cathode | Performance mA h g−1 | Condition | Ref. |
---|---|---|---|---|
CR, capacity retention. CE, Coulombic efficiency. AE, activation energy. | ||||
LATP/PVDF | LFP | 163.2 | 0.1C | 118 |
First discharge capacity | 155.3 | 0.2C | ||
150.0 | 0.5C | |||
141.2 | 1C | |||
After 50 cycles | 154.7 | 0.1C | ||
CR is 94.8% | ||||
146.8 | 0.2C | |||
CR is 94.5% | ||||
127.1 | 0.5C | |||
CR is 84.7% | ||||
118.8 | 1C | |||
CR is 84.1% | ||||
200 cycles | 147.1 | 0.1C | ||
LFP | CR is 90.1% | |||
LATP/PVDF | LMO | 127.8 | 0.1C | 119 |
In the beginning | ||||
119.9 | 0.2C | |||
113.8 | 0.5C | |||
104.5 | 1C | |||
92.1 | 2C | |||
118 | 0.2C | |||
CR is 98.3% | ||||
107.4 | 0.2C | |||
CE is 100% | ||||
LATP/PVdF-HFP | LFP | 155 | 120 | |
5th cycle | 130 | |||
After 50 cycles | ||||
LAGP/HFP-PVdF | LFP | 151 | 0.05C | 121 |
After 50 cycles | CR is 100% | |||
LATP/PVdF-PEO | LFP | CR is 93.95% | 0.1C | 122 |
After 500 cycles | CR is 84.77% | 1C | ||
After 550 cycles | ||||
5LiCF3SO3–95[PEO1−xLATPx] | AE is 0.49 eV | 123 |
Composite electrolytes have gained a significant amount of attention due to their versatile characteristics. Fabrication of this hybrid system reduced cons of each electrolyte type. As already mentioned above, the combination of ceramics and polymer matrix significantly improves the performance, where LATP decreases the crystallinity of the polymer and aids in maintaining the amorphous phase while the polymer helps in preventing direct contact with lithium. In addition, the ion-conducting mechanism in composite solid electrolytes is highly dependent on the composition. Ion conductive pathways were in interfacial regions, where inorganic active filler concentration was less than 5%, while an increase in the filler content led to ionic conductivity through Li-conducting ceramics or on the interface as well. However, it should be taken into consideration that a large amount of active fillers negatively influenced, as fillers started to agglomerate and damaged the percolated network within the electrolyte. Regarding the transference number value, it was leveled up with LATP, as ideally ceramics have the transference number of one. Consequently, a combination of these electrolytes allowed one to obtain high lithium ion conducting composite solid membranes. The highly crystalline LATP with high stability under various conditions turned out to be the outstanding candidate for composite electrolytes by solving several dramatic issues.
Fig. 8 Advancement of NASICON-type electrolyte's interface through coating with various types of materials and composite electrolytes and their current status. |
As inorganic buffer layers, lithium ion conducting and non-conducting materials such as lithium salts, nanocomposites, oxides and hybrid layers with SiO2 nanoparticles, bare metals, and other types of solid electrolytes were utilized. In the class of inorganic protective layers, an excellent performing time period exceeding 2000 hours was attained with the ZnO2 protective layer with a thickness of 200 nm (Fig. 8). Generally, non-lithium conducting oxide materials and their doping derivatives exhibited a long functioning time at low current density, because of their robustness and high stability. Still, the activation of these layers requires precycling or heat treatment to activate the lithium ion conducting phase. On the other hand, the excellent performance in polymers was achieved by MEEP in PVDF-HFP with LiBOB film. It should be noted that polymer coatings are tested at higher current densities than inorganics and they could achieve a performance of 1500 hours at 0.13 mA cm−2 (Fig. 8). The major advantage of the polymer coating is prevention of dendrite nucleation by evenly distributing the lithium deposition. In contrast to inorganic protective films where comprehensive operating deposition tools are used, the polymer films do not require such complicated procedures. Simple casting of films is highly beneficial in terms of cost. Some other option to prevent the side reactions was a combination of inorganic and polymers to fabricate hybrid composite lithium ion conducting materials. Particularly, the high ion conducting phase was obtained by adding LATP or LAGP into the polymer matrix which increased the transference number significantly. One of the excellent performing periods of 1200 hours at 1 mA cm−2 was obtained by the PVDF@PEO_LATP composite membrane with LiPF6 liquid electrolyte (Fig. 8). The ionic conductivity was escalated, because ceramics reduced the crystallinity of the polymer phase and the direct contact between NASICON and lithium metal was prevented by the presence of polymer. The overall evaluation of each approach is given in Fig. 9, and depending on their uniqueness they displayed benefits and drawbacks.
It is very important to have a variety of alternatives to solve the emerged problem of solid electrolytes. Despite robustness, the inorganic protective layers tended to have a low or non-ionic conductive nature that requires a longer period to turn them into a conducting phase. Plus, the deposition tools usually operate under certain conditions which is time consuming. Polymer coating as an interlayer and composite electrolytes were the most optimal option to improve the interphase. The lower ionic conductivity is easily solved by using ion conductive copolymers or addition of fillers. Their coating and fabrication were straightforward without complex operating tool involvement. The wettability of polymers played a crucial role providing an intimate contact between electrode and electrolyte, and preventing the most dramatic issue of lithium metal batteries, the dendrite growth. Yet, the mechanical strength of polymers needs to be further engineered for longer cyclability at higher current density.
Many research studies endeavored to promote the ionic conductivity of solid electrolytes without putting effort on designing solid state full cells. There have been a number of research studies regarding solving the interphase problem of solid electrolytes. Most importantly, the majority of works described deposition techniques and materials by observing the electrochemical behavior of cells. Instead, the fundamental research on the lithium ion transport mechanism between interlayers and solid electrolytes could be the subject for further investigations. This kind of work could be more beneficial with in situ or operando characterization techniques to fully understand the process in detail. Deterioration of protective layers can be monitored by analyzing structural and chemical stability and for this purpose modelling techniques could be applied. Simulations may provide which kind of approach would be the most beneficial for advancing NASICON type solid electrolytes regarding the stability towards various conditions.
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