Douglas J.
Parker
a,
Samantha T.
Chong
b and
Tom
Hasell
*a
aDepartment of Chemistry, University of Liverpool, Crown Street, Liverpool, L69 7ZD, UK. E-mail: t.hasell@liverpool.ac.uk
bMaterials Innovation Factory, University of Liverpool, Oxford Street, Liverpool, L69 7ZD, UK
First published on 6th August 2018
We demonstrate two renewable crosslinkers that can stabilise sustainable high sulfur content polymers, via inverse-vulcanisation. With increasing levels of sulfur produced as a waste byproduct from hydrodesulfurisation of crude oil and gas, the need to find a method to utilise this abundant feedstock is pressing. The resulting sulfur copolymers can be synthesised relatively quickly, using a one-pot solvent free method, producing polymeric materials that are shape-persistent solids at room temperature and compare well to other inverse vulcanised polymers. The physical properties of these high sulfur polymeric materials, coupled with the ability to produce them sustainably, allow broad potential utility.
Under ambient conditions, elemental sulfur exists as a small cyclic molecule (S8) that on its own has poor physical properties. When sulfur is heated above its floor temperature (159 °C) it is able to undergo ring opening polymerisation. However, the resultant polymeric material is not stable and rapidly depolymerises back to elemental sulfur, due to the reversibility of S–S bonds.2,3 To prevent this depolymerisation, ‘inverse vulcanisation’ has been used to stabilise the polymeric material by crosslinking the sulfur with a small organic molecule, usually a diene, to create stable high sulfur content materials (Fig. 1). This discovery has generated much interest in sulfur polymeric materials synthesised via this inverse vulcanisation technique.4 First reported in 2013,5 this process, utilises a one-pot solvent free system and was a breakthrough for modern sulfur polymeric materials. The sulfur–diisopropenyl benzene (DIB) copolymer produced forms a solid material that is shape-persistent at room temperature, and has been demonstrated for multiple potential applications.6,7 However, DIB is a niche synthetic chemical relative to sulfur, and it would be preferable to couple the readily available waste sulfur with sustainable crosslinkers were possible. While crosslinker sustainability will impact less on ‘high-end’ applications of sulfur polymers such as LiS batteries,5,8 and optical devices,6,9 for applications with potential for wide distribution and use, such as heavy metal remediation10,11 or self-healing12 and antimicrobial materials,13 the sustainability and green credentials of the crosslinker may have more significance.
Recently there has been a surge of further reports of other inverse vulcanised polymers using a variety of crosslinkers.4,14–19 Although these new materials have made progress in improving the applications of sulfur materials, there are still issues to be addressed, such as molecular weight14,15 and cost. The cost can be attributed to either the crosslinker used19 or requiring multistep synthesis,17,18 when compared to simpler one-pot syntheses reported for commercially available crosslinkers.20 Bio-renewable crosslinkers make a particularly desirable target for crosslinking with sulfur, and prominent examples are limonene,10 vegetable oil,21,22 and di-allyl disulphide.15 Limonene is a by-product of the citrus industry, which isolates in excess of 70000 tonnes per year from the zest of oranges,23 making it ideal to combine with waste sulfur. However, susceptibility to re-arrangement and hydrogen loss during the synthesis limits the molecular weight, and reduces the shape-persistency of the material. Vegetable oils similarly benefit from being abundant and readily sourced – and even used cooking oil can be employed,22 but these oils are only able to stabilise up to about 25–30 wt% of sulfur against depolymerisation to S8. Conversely, di-allyl disulfide, found in garlic oil, shows a remarkably high sulfur stabilisation capacity – up to 90 wt%.15
Exploring renewable crosslinkers for sulfur polymers, and improving the physical properties, will enable the development of polymeric sulfur materials for mass applications. Herein we report the synthesis of two sulfur copolymers from renewable crosslinkers – squalene and perillyl alcohol (Fig. 1b). These polymers are produced by a simple, green, highly atom efficient synthesis, and show favourable glass transition temperatures, sulfur stabilisation, and mercury uptake.
In testing both copolymers were insoluble in water, methanol and acetonitrile (no visible colour change, no detectable mass in the evaporated filtrate). However, perillyl alcohol copolymers were either fully or partially soluble in organic solvents such as chloroform and toluene (see ESI, S3†), whereas the squalene copolymers remained insoluble in all solvents. The low solubility of sulfur–squalene copolymers in organic solvents suggests that the large number of vinylic groups present in the crosslinker are available to react with the sulfur to form a dense crosslinked network. The insolubility of S-squalene polymers prevented NMR analysis. However, sulfur–perillyl alcohol copolymers were adequately soluble in deuterated chloroform to perform both 1H and HSQC NMR analysis (Fig. S4†). The resultant 1H NMR and comparison to the monomer (Fig. 2) shows the absence of vinylic peaks in the copolymer and a broadening of peaks between 1.25 and 2.5 ppm consistent with polymerisation. The appearance of peaks at ∼3.6 ppm is consistent with the formation of S–C–H positions by vulcanisation. The presence of small peaks in the ∼7–8 ppm range can most likely be attributed to some perillyl alcohol undergoing hydrogen abstraction from the cyclic system to form an aromatic derivative, as was found for the structurally related limonene.10 Hydrogen abstraction was also supported by higher than calculated C/H ratios observed by elemental analysis. Dehydrogenation of the cyclic system, thereby deactivating it to vulcanisation, would also lead to a more linear rather than crosslinked system, explaining the relatively high solubility.
FT-IR further confirmed reactions between sulfur and vinylic groups of the crosslinkers. When compared to the monomer there was an absence of CC–H double bonds in both series of copolymers (see ESI, S5†). Both differential scanning calorimetry (DSC) and powder X-ray diffraction (pXRD) experiments were conducted to determine whether all the elemental sulfur had reacted and been incorporated homogenously throughout the material. Lack of crystallinity by XRD suggests the polymers are stable against depolymerisation – which would lead to the formation of S8 crystals within the polymer. The sulfur–squalene copolymers are stable against depolymerisation, as judged by pXRD, up to 80 wt% sulfur (Fig. 3a). By 90 wt% sulfur, crystalline peaks can be observed. The sulfur used as a feedstock in the synthesis is supplied as the α polymorph of sulfur, that being the lowest energy and most stable form at room temperature. On heating, it first transforms to the higher energy β-polymorph, before melting at 119 °C (see Fig. S6†). Interestingly, the crystalline sulfur that re-precipitated from the high sulfur content polymer did not revert to either the α or β form, but rather the meta-stable γ-polymorph. It is assumed this behaviour is caused by slow cooling of the un-stabilised sulfur trapped within the polymer. Perillyl alcohol stabilises up to 70 wt% elemental sulfur, before the copolymers start to show signs of depolymerisation, again to a γ polymorph of S8 crystals (Fig. 3b). In the case of the stable, amorphous polymeric forms, it can be noted that while both show a broad feature around 17°, the perillyl alcohol has a second feature at centred at approximately 25°, which we attribute to π–π stacking between aromatic groups formed through hydrogen abstraction.
The lack of a crystalline melting transition by DSC (Fig. 4a and b) below 80 wt% sulfur for both copolymers, suggests the sulfur has been successfully reacted into a homogenous copolymer, whereas above these ratios the melting transition of S8 crystals can be detected. In terms of capacity to stabilise sulfur against depolymerisation, both copolymers perform comparably to other reported sulfur polymeric materials, of which most can stabilise only up to ∼80 wt% sulfur,5,20 and many only 60 wt%,17 50 wt%20 and even ∼30 wt%.22 The detection of some S8 crystals by DSC in the case of 20 wt% squalene suggests DSC to be a more sensitive method of detecting the trace presence of S8 crystals than the pXRD results. Due to the concern that the laboratory pXRD was not detecting trace amounts of S8, that were picked up by DSC, it was decided to measure a sample at the extreme of sulfur content stabilisation by high intensity synchrotron pXRD. A 30 wt% perillyl alcohol, 70 wt% sulfur polymer was chosen, which showed broad and low intensity peaks (Fig. 5a). This indicates that the comparative accuracy of PXRD vs. DSC to detect trace S8 crystals is dependent on the source intensity, detection time, and sensitivity of the detector. The low intensity of the sulfur peaks suggests only an extremely small proportion of crystalline S8 is present (lower pattern, Fig. 5a). After heating above the melting point of sulfur (119 °C) and to our normal ‘cure’ temperature of 140 °C, the sample became completely amorphous (Fig. 5a, middle pattern). It was held at this temperature for a further hour before being cooled to room temperature, but no further crystallinity was observed even 24 hours later (Fig. 5a upper pattern). The change in crystallinity during direct synthesis was similarly assessed: an equal mass of sulfur and perillyl alcohol was heated till just over the melting point of sulfur, and stirred rapidly before being quickly cooled to room temperature. The intention of this was to ensure thorough mixing, without beginning the reaction. The resultant mixture, a fine yellow slurry, was packed into a 0.5 mm capillary and subject to variable temperature pXRD (Fig. 5b). The pattern of the loaded slurry (Fig. 5b lower pattern) shows a significant number of high intensity peaks, indicating the sulfur is still present as S8 crystals. These crystals are predominantly a phase mixture of the α and β forms, with the β form most prevalent, but with no γ form detected. The sample was then heated to 185 °C for one hour, losing all crystallinity (Fig. 5b, middle pattern). No crystallinity returned after 24 hours (Fig. 5b, upper pattern), suggesting polymerisation of the sulfur, rather than merely melting, occurred.
The solubility of the sulfur–perillyl alcohol products allowed gel permeation chromatography (GPC) to be performed (Fig. 4c) and this was performed on a 50:50 wt% ratio of sulfur to perillyl alcohol sample. When compared to sulfur–limonene copolymers made to the same ratio, and considering the structures of both crosslinkers are closely related, it is notable that the perillyl alcohol produces a higher molecular weight, and broader size distribution in the formed polymer. In comparison to polystyrene standards, the S-perillyl alcohol polymer would correspond to a Mw of 2261 and a Mn of 579, whereas S-limonene has been reported with an Mw of 242 and Mn of 210,10 or Mw of 904 and Mn of 493.20 Although these numbers should only be taken qualitatively due to the structural difference of these polymers to the standards, the higher molecular weight is presumably a contributory factor in the substantially higher glass transition temperature (Tg) of S-perillyl alcohol in comparison to S-limonene (see below), and also in its greater degree of shape-persistence. However, stronger inter-molecular interactions resulting from the alcohol moiety may also influence these.
High-sulfur polymers have now been reported with a broad range of Tg, and from soft rubbery solids to hard, brittle glasses. As such, there are no ‘better’ or ‘worse’ Tgs, as the nature of polymer required will depend on the application – from compressible sponge like materials useful for oil–water separation,26 to hard inflexible materials for optical lenses.27 Instead, a broad range of Tgs is preferable to allow diverse applications with appropriate choice of crosslinker for sulfur. However, so far it is only the industrially produced synthetic crosslinkers that have shown high glass transition temperatures, with most renewable crosslinkers leading to sub room temperature, or even sub 0 °C, glass transitions at equal weight ratios of sulfur to crosslinker, such as limonene (−21 °C),10 rapeseed oil (approx. −10 °C),22 diallyl disulfide (−14 °C to 4 °C)15,28 and myrcene (5–10 °C).15 When compared to these reported inverse-vulcanised polymers synthesised directly from renewable crosslinkers, both squalene and perillyl alcohol have comparatively high glass transition temperatures, at 21 and 20 °C respectively, for 50 wt% sulfur compositions (Fig. 4a and b). It has been previously observed that glass transition temperatures for inverse-vulcanised polymers tend to increase in proportion to the percentage of crosslinker added, such as for di-isopropenyl benzene (DIB),5 or dicyclopentadiene (DCPD).20 However, for both S-squalene and S-perillyl alcohol, the glass transition temperature, though increasing when going from 30 wt% crosslinker to 40 wt% crosslinker, seems to then reach a maximum, before dropping down to a lower temperature at 50 wt% crosslinker. The trend goes 14, 35, and 21 °C when going from 30, 40, and 50 wt% crosslinker for squalene, and similarly 20, 31, and 20 °C when going from 30, 40, and 50 wt% crosslinker for perillyl alcohol. It is possible that for both crosslinkers, a reasonably high proportion of sulfur is actually necessary for the polymerisation to proceed effectively. This may favour squalene radicals reacting with sulfur rather than undergoing intramolecular cyclisation, and for perillyl alcohol to react by addition across the double bonds, rather than through hydrogen abstraction. However, with glass transition temperatures over 30 °C possible for both of these high sulfur polymers, this puts them both in the glassy form at room temperature. As such they share more similarities with the inverse-vulcanised polymers reported from synthetic crosslinkers, such as S-DIB the most widely reported and applied inverse-vulcanised polymer (Tg 32 °C),5 and in complement to the previously reported sub room temperature Tg sulfur polymers from renewable crosslinkers.
It is perhaps unsurprising that the sulfur–perillyl alcohol co-polymer displays such thermoplastic behaviour, in view of its measureable molecular weight and solubility. However, that the fully crosslinked and insoluble sulfur–squalene copolymer can be processed in this way would not be expected if it were formed purely from irreversible carbon bonds.
Despite these reports, there has only been one study of an inverse-vulcanised sulfur copolymer and its ability to remediate organomercury compounds.22 Organomercury compounds are generally more toxic than their inorganic counterparts, being more readily absorbed by the body,33 and lipophilic nature.34 Methylmercury is one the major sources of mercury found in humans and was the cause of the Minamata Bay poisoning in the 1950s. Although anthropogenic sources of organomercury compounds in the environment have reduced greatly over the years, they can still be formed in the environment by the conversion of inorganic species.35 Therefore there is a need for sorbents that can efficiently remediate both organic and inorganic compounds.
To determine how these copolymers compared to related materials, they were tested against sulfur–DIB and elemental sulfur for the adsorption of mercury from 2.5 ppm solutions (see ESI, S7†). All polymers tested depleted inorganic mercury from solution in an hour, with the perillyl alcohol copolymer removing in excess of 90% of HgCl2 in one hour and the sulfur–squalene copolymer showing an increased uptake of approximately 45% when compared to S-DIB. Also, both the perillyl alcohol and squalene copolymers show an increased affinity for organic mercury uptake compared to DIB, with squalene removing over 30% of the methyl mercury chloride present (Fig. 7). The 50% uptake increase when using S-SQ compared to S-DIB is likely attributed to the lipophilic nature of methylmercury chloride and the long carbon chain structure of the squalene crosslinker.
Fig. 7 Mercury uptake results for mercury chloride and methylmercury chloride from a 2.5 ppm aqueous solution after 1 hour. |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c8ra04446e |
This journal is © The Royal Society of Chemistry 2018 |