Zihao
Zhang
a,
Qiwei
Yang
a,
Hao
Chen
a,
Kequan
Chen
b,
Xiuyang
Lu
a,
Pingkai
Ouyang
ab,
Jie
Fu
*acd and
Jingguang G.
Chen
*cd
aKey Laboratory of Biomass Chemical Engineering of Ministry of Education, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, China. E-mail: jiefu@zju.edu.cn; Tel: +86-571-87951065
bState Key Laboratory of Materials-Oriented Chemical Engineering, College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
cDepartment of Chemical Engineering, Columbia University, New York 10027, USA. E-mail: jgchen@columbia.edu; Tel: +1-212-854-6166
dChemistry Department, Brookhaven National Laboratory, Upton, New York 11973, USA
First published on 13th October 2017
In this work, supported Cu–Ni bimetallic catalysts were synthesized and evaluated for the in situ hydrogenation and decarboxylation of oleic acid using methanol as a hydrogen donor. The supported Cu–Ni alloy exhibited a significant improvement in both activity and selectivity towards the production of heptadecane in comparison with monometallic Cu and Ni based catalysts. The formation of the Cu–Ni alloy is demonstrated by high-angle annular dark-field scanning transmission electron microscopy (HADDF-STEM), energy dispersive X-ray spectroscopy (EDS-mapping), X-ray diffraction (XRD) and temperature programmed reduction (TPR). A partially oxidized Cu in the Cu–Ni alloy is revealed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) following CO adsorption and X-ray photoelectron spectroscopy (XPS). The temperature programmed desorption of ethylene and propane (ethylene/propane-TPD) suggested that the formation of the Cu–Ni alloy inhibited the cracking of C–C bonds compared to Ni, and remarkably increased the selectivity to heptadecane. The temperature programmed desorption of acetic acid (acetic acid-TPD) indicated that the bimetallic Cu–Ni alloy and Ni catalysts had a stronger adsorption of acetic acid than that of the Cu catalyst. The formation of the Cu–Ni alloy and a partially oxidized Cu facilitates the decarboxylation reaction and inhibits the cracking reaction of C–C bonds, leading to enhanced catalytic activity and selectivity.
Compared to saturated fatty acids, the deoxygenation of unsaturated fatty acids that widely exist in the hydrolysate products of lipids is much more difficult to occur. For example, more than 90% of the selectivity of n-alkanes could be achieved from the corresponding saturated fatty acid (stearic, palmitic and lauric acid) over Pt/C; however, unsaturated fatty acids (oleic and linoleic acid) exhibited a low yield of 9.2% for the decarboxylation products.17 The deoxygenation of unsaturated acids involves the hydrogenation of double bonds, followed by the decarboxylation of saturated acids to produce hydrocarbons.8,18,19 The hydrogenation of double bonds still needs to consume a large amount of hydrogen. Vardon et al.20 reported the in situ hydrogenation and decarboxylation of oleic acid with glycerol as a hydrogen donor, but the activity was significantly influenced by the initial hydrogen pressure. As the initial hydrogen pressure increased, the yield of heptadecane increased from 7% (0 MPa initial H2 pressure) to 83% (5.17 MPa initial H2 pressure). It is generally known that hydrogen has potential issues in safety, storage and transportation.21 Na et al. reported that oleic acid could be completely converted at 400 °C in 3 h over 5% Pt/C without using any hydrogen donor, and the selectivity of 8-heptadecene and heptadecane was around 72%.22 However, considering the cost and scarcity of precious metals, the development of non-precious metal catalysts becomes more and more important. Although a series of non-precious metal catalysts, such as Fe-MSN, Co0.5Mo0.5, SnAlMg-2 and MgO-Al2O3, were also tested for the hydrogenation and decarboxylation of oleic acid without using hydrogen, the heptadecane selectivity was rather low (less than 12%).5,23–25
Herein, supported Cu–Ni bimetallic catalysts were synthesized and studied for the in situ hydrogenation and decarboxylation of oleic acid using methanol as a hydrogen donor. HADDF-STEM, EDS-mapping, XRD and TPR were utilized to probe the catalyst structure. CO-DRIFTS and XPS were used to determine electron transfer between Cu and Ni in bimetallic catalysts. Ethylene/propane-TPD was also employed to reveal the interaction between the C–C bonds on the catalyst surface. The catalytic activities of the Cu–Ni bimetallic catalysts were evaluated to identify the reaction pathway over Cu–Ni bimetallic catalysts and the synergistic effect of Cu and Ni on the in situ hydrogenation and decarboxylation.
Reactant mole conversions were defined as the number of moles of the reactant consumed divided by the initial number of moles of the reactant added into the reactor. Selectivities were displayed by the number of moles of the product recovered divided by the number of moles of the reactant reacted. Uncertainties reported were standard deviations determined by replicate experiments. Experiments for every reaction condition were repeated three times.
N2 adsorption–desorption results given in Table S3† show that the surface areas and pore sizes of NiAl were much larger than those of CuAl, consistent with the XRD results that the Ni particles of NiAl were smaller than the Cu particles of CuAl. The surface areas of Cu2NiAl, CuNiAl and CuNi2Al increased as the ratio of Cu/Ni decreased. With the decrease of the Cu/Ni ratio, the pore volume of the corresponding catalysts increased firstly and then decreased. CuNi2Al shows the highest pore volume of 0.576 cm3 g−1.
XRD patterns of the reduced catalysts with different Cu/Ni mole ratios are shown in Fig. 2. A strong diffraction of the metallic nickel phase (JCPDS #04-0850) was observed in the XRD pattern of NiAl at 2θ = 44.5, 51.8 and 76.4°, and a strong diffraction of the metallic copper phase (JCPDS #65-9743) was observed in the XRD pattern of CuAl at 2θ = 43.4, 50.6 and 74.3°. The sharper diffraction peaks observed for the metal Cu in CuAl relative to the metal Ni in NiAl indicate that the Cu particle was much larger than the Ni particle. The location of diffraction peaks gradually shifted to larger 2θ degrees of the metallic nickel phase when the Cu/Ni ratios decreased from 1:2 to 2:1. These results further proved the existence of the Cu–Ni alloy in Cu2NiAl, CuNiAl and CuNi2Al, and the Cu/Ni ratios were different in three bimetallic catalysts, consistent with the characterization results of STEM-EDS and H2-TPR.
In Fig. 3, the TPR profile of NiAl shows a main peak at 635 °C and a small peak at 408 °C. The low temperature signal was attributed to the reduction of NiO to Ni, and the high temperature signal was ascribed to the reduction of the Ni–Al spinel, since a strong interaction between Ni and the aluminum matrix should lead to a higher reduction temperature.26 For CuAl, only one reduction peak at 222 °C was detected, attributed to the reduction of CuO to Cu. For Cu2NiAl, CuNiAl, and CuNi2Al, only one main reduction peak was detected around 170 °C, which shifted to a lower temperature compared to the peaks for CuAl and NiAl. Therefore, these results suggested that the Cu–Ni alloy oxides were more easily reduced than the monometallic oxides.
Fig. 4 presents the XPS spectra of Cu 2p3/2, Ni 2p3/2 and Al 2p for CuAl, Cu2NiAl, CuNi2Al and NiAl. The XPS peak of Cu 2p3/2 for CuAl was at 932.4 eV as shown in Fig. 4a, typical of the XPS feature of Cu0. The binding energies in Cu2NiAl and CuNi2Al shifted to higher binding energies of 933.4 eV and 933.5 eV, respectively. The increase in the Cu 2p3/2 binding energy should be ascribed to the partially oxidized Cu on the surface of the Cu–Ni alloy. The XPS spectra of Al 2p for the four catalysts do not show any difference as shown in Fig. 4b. In Fig. 4c, the position of Ni 2p3/2 varies between 855.8 and 855.9 eV, which should be ascribed to the formation of NiO in air on the surface of Ni and Cu–Ni alloy particles during the test. For Ni 2p3/2, a satellite feature was detected at higher binding energy values. There was no obvious shift in the binding energy of Ni 2p3/2 in Cu2NiAl, CuNi2Al and NiAl, suggesting the presence of the oxidized Ni on the surface of the Cu–Ni alloy and Ni particles. The DRIFTS-IR spectra using adsorbed CO as the probes of CuAl, Cu2NiAl, CuNiAl, CuNi2Al and NiAl are shown in Fig. 5. CO bands were observed on CuAl, Cu2NiAl, CuNiAl, CuNi2Al, but not on NiAl. The band observed around 2100 cm−1 could be assigned to CO adsorbed on Cu. No CO adsorbed on Ni was found, probably because of the formation of NiO on the surface of Ni.27 With the increase in Ni loading, a red shift on bimetallic Cu–Ni catalysts to lower vibrational frequencies was observed, suggesting an electron transfer phenomenon in Cu. Therefore, we deduced that charge transfer on the surface of Cu occurred, contributing to the red shift.
Fig. 4 XPS spectra for (a) Cu 2p3/2 of three reduced samples; (b) Al 2p of four reduced samples; (c) Ni 2p3/2 of three reduced samples. |
Ethylene, propane and acetic acid-TPD were carried out for CuAl, CuNi2Al and NiAl. The ethylene/propane-TPD results indicated that all the catalysts showed the adsorption of ethylene and propane as shown in Fig. 6a and b. The adsorption amounts on CuNi2Al and CuAl were very low, but that of NiAl was much higher. An intense desorption peak of propane was only detected from NiAl in the temperature region between 330 and 350 °C, suggesting that the addition of Cu into Ni reduced the adsorption ability with respect to C–C and CC bonds. Therefore, the adsorption ability of C–C and CC for NiAl is much higher than those for CuAl and CuNi2Al. The acetic acid-TPD results given in Fig. 6c show that there were three peaks in the spectra of CuAl and NiAl, but only two peaks were observed in the spectrum of CuNi2Al. The peaks in the range of 250–400 °C should be associated with the chemisorption of acetic acid on the three catalysts. The temperatures of the main desorption peaks of CuNi2Al (320 °C) and NiAl (283 °C) were higher than that of CuAl (246 °C), indicating that the adsorption strength of the carboxyl group on CuNi2Al and NiAl was stronger than that on CuAl.
Fig. 6 Temperature-programmed desorption (TPD) of (a) C2H4, (b) C3H8 and (c) acetic acid on CuAl, CuNi2Al and NiAl. |
Fig. 7 (a) Mole yields of different products for the in situ hydrogenation and decarboxylation of oleic acid over 5% Pt/C,26 CuAl, Cu2NiAl, CuNiAl, CuNi2Al, and NiAl with the reaction time of 1 h. (b) GC/FID chromatograms over CuNi2Al with reaction time. (c) The product distribution with reaction time over CuAl and NiAl. (d) Stearic acid, methyl stearate and octadecanol were chosen as the reactants. Reaction conditions: T = 330 °C, reactant loading = 50 mg, catalyst loading = 15 mg, methanol loading = 10 mg, and water = 0.5 mL. Cracked paraffins stand for the total yield of decane, hendecane, dodecane, tridecane, tetradecane, pentadecane and hexadecane. |
Entry | Catalyst | Reaction conditions | Hydrogen source & solvent | Conversion (%) | Heptadecane selectivity (%) | Heptadecane yield (%) | Ref. |
---|---|---|---|---|---|---|---|
1 | 5% Pt/C | 350 °C, 3 h | No H2, no solvent | 99 | 71 | 70.3 | 22 |
2 | Pt3Sn/C | 350 °C, 3 h | No H2, water | 100 | 60 | 60 | 29 |
3 | SnAlMg-2 | 300 °C, 6 h | No H2, no solvent | 71.1 | 3.7 | 2.6 | 25 |
4 | Co0.5Mo0.5 | 300 °C, 3 h | No H2, no solvent | 88.1 | 6.1 | 5.4 | 24 |
5 | MgO–Al2O3 | 400 °C, 3 h | No H2, no solvent | 98 | 6.9 | 6.8 | 5 |
6 | NiWC/Al-SBA-15 | 400 °C, 4 h | No H2, water | 97.3 | 5.2 | 5.1 | 11 |
7 | Activity carbon | 370 °C, 3 h | No H2, water | 80 | 7 | 5.6 | 12 |
8 | 5% Pt/C | 330 °C, 1.5 h | No H2, water | 68.9 | 13.4 | 9.2 | 17 |
9 | Ni/MgO–Al2O3 | 350 °C, 3 h | No H2, water | 67.5 | 12.5 | 8.4 | 31 |
10 | 5% Pt/C | 330 °C, 1 h | Methanol, water | 100 | 72.2 | 72.2 | 28 |
11 | Pt–Re/C | 300 °C, 3 h | Glycerol, water | — | — | 7 | 20 |
12 | CuNi2Al | 330 °C, 1 h | Methanol, water | 100 | 92.7 | 92.7 | Our work |
To identify the specific reason why heptadecane could not be obtained over CuAl, the reaction time was prolonged as shown in Fig. 7c, and the main products were detected as octadecanol and stearic acid at a the reaction time range of 1–2 h. Only 5.8% yield of heptadecane could be achieved at 2 h, suggesting that oleic acid was completely converted to stearic acid in a short time and stearic acid was easier to be hydrogenated to produce octadecanol than decarboxylated to produce heptadecane over CuAl. Therefore, it was difficult to cleave the C1–C2 bonds (Fig. S7†) in stearic acid and octadecanol over CuAl. However, octadecanol was not detected over NiAl as shown in Fig. 7d and S6a.† It has been reported that the addition of Cu into the CuNi alloy would weaken the binding energy of hydrogen on Ni, and improve the hydrodeoxygenation activity,32 which could explain that octadecanol was obtained over the Cu and Cu–Ni alloy catalysts, but not over the Ni catalyst. Fig. 7c shows the product distribution over NiAl under the same reaction conditions, and the yield of heptadecane increased firstly and then decreased with the decrease in the yield of stearic acid. At the same time the yield of cracked paraffins (C10–16 alkanes) slightly decreased with the reaction time, and alkanes with a carbon number less than 10 were also detected. For CuAl, NiAl and CuNi2Al, heptadecene was not detected, indicating that the decarboxylation of oleic acid was difficult to occur before the hydrogenation of the CC double bond in this catalysis system. Fu et al.17 reported that the decarboxylation of unsaturated fatty acid was more difficult to occur compared to saturated fatty acid; however, hydrogen donors were not used to solve this issue. These results indicated that the hydrogenation of oleic acid to stearic acid was completed in a very short time followed by the decarboxylation of stearic acid to heptadecane with methanol. To further prove this hypothesis, oleic acid was reacted at 250 °C for 0.5 h over Pt/C and CuNi2Al with/without methanol. As shown in Fig. S6b,† the GC/FID results indicated that oleic acid was much easier to be hydrogenated to produce stearic acid with methanol at 250 °C over Pt/C and CuNi2Al. Immer et al.33 also reported that the adsorption of the unsaturated fatty acids via the cis C–C double bond in the alkyl chain might inhibit the decarboxylation of oleic acid. In conclusion, hydrogen, achieved from methanol steam reforming, can facilitate the hydrogenation of CC in oleic acid. Methanol was converted to H2, CO and CO2, via the cleavage of C–H and O–H bonds to form H2 and CO, followed by the water–gas shift reaction to form CO2 and H2.34 In addition, the decarboxylation and decarbonylation reactions did not occur at low temperatures. Therefore, heptadecene was not detected in this reaction system. For comparing the hydrogenation capacity of CuAl, CuNi2Al and NiAl, the conversions of oleic acid over these three catalysts at 250 °C for 0.5 h are shown in Fig. S6c.† The results indicated that the hydrogenation activity of the CC bond in oleic acid increased in the order of Cu < CuNi2 < Ni.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c7gc02774e |
This journal is © The Royal Society of Chemistry 2018 |