Heterointerface engineering for enhancing the electrochemical performance of solid oxide cells

Chenhuan Zhao a, Yifeng Li a, Wenqiang Zhang a, Yun Zheng ab, Xiaoming Lou a, Bo Yu *a, Jing Chen *a, Yan Chen *c, Meilin Liu *d and Jianchen Wang a
aInstitute of Nuclear and New Energy Technology (INET), Collaborative Innovation Center of Advanced Nuclear Energy Technology, Tsinghua University, 30 Shuang’qing Road, Beijing 100084, P. R. China. E-mail: cassy_yu@mail.tsinghua.edu.cn; jingxia@mail.tsinghua.edu.cn
bDepartment of Chemical Engineering, University of Waterloo, Waterloo, ON, Canada
cGuangzhou Key Laboratory for Surface Chemistry of Energy Materials, New Energy Institute, School of Environment and Energy, South China University of Technology, Guangzhou 510006, China. E-mail: escheny@scut.edu.cn
dSchool of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0245, USA. E-mail: meilin.liu@mse.gatech.edu; Tel: +1-404-894-6114

Received 14th July 2019 , Accepted 13th September 2019

First published on 13th September 2019


Abstract

Solid oxide cells (SOCs) have the potential to be the most efficient energy storage and conversion systems. To minimize energy loss due to charge and mass transport associated with the operation of SOC systems at intermediate temperatures, electrodes and electrolytes containing different types of heterointerfaces have been designed, fabricated, and tested under various conditions. While heterointerfaces can significantly enhance not only the ionic and/or electronic conductivity but also the electrocatalytic activity and stability of SOC components, as predicted by theoretical calculations and demonstrated by experimental results, the mechanisms of these enhancements are yet to be fully understood. In this review, we start with an overview of the techniques for fabrication of heterointerfaces with controlled composition, structure, and morphology. Then, the latest developments in performance enhancement of SOCs with heterointerfaces are summarized, including boosting the ionic conductivity of heterostructured electrolytes (oxygen ion conductors and proton conductors) and increasing the electrocatalytic activity and durability of heterostructured electrodes (oxygen electrodes and fuel electrodes). Subsequently, we will highlight the unique attributes of heterointerfaces in the enhancement of the SOC performance and provide important insights into the mechanisms of performance enhancement in order to establish the scientific basis for rational design of better electrolyte and electrode materials. Finally, the remaining challenges in design and fabrication of novel materials for advanced solid-state electrochemical systems will be discussed, together with possible strategies to overcome these critical issues, new research directions, and future perspectives.


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Chenhuan Zhao

Chenhuan Zhao is now studying for a PhD degree from the Institute of Nuclear and New Energy Technology (INET) at Tsinghua University, China. She received her BS degree in the Department of Chemical Engineering from Tsinghua University in 2014. Her research interests include energy storage and conversion using solid oxide cells, especially for heterostructured oxygen electrodes with high activity.

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Yifeng Li

Yifeng Li is currently studying for a PhD degree from the Institute of Nuclear and New Energy Technology (INET) at Tsinghua University, China. He received his BS degree in the Department of Chemical Engineering at Tsinghua University in 2015. His research interests include electrochemical energy storage and conversion, especially the research of high temperature electrolysis of CO2/H2O to produce sustainable fuels using solid oxide electrolytic cells (SOECs), as well as the degradation issues of SOEC electrode materials.

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Bo Yu

Dr Bo Yu is an Associate Professor and PhD Supervisor of Tsinghua University, China. She received her PhD from Tsinghua University in 2004 and joined Nuclear Science & Engineering at Massachusetts Institute of Technology as a visiting researcher in 2012. Dr Yu has been responsible for the research and development of nuclear hydrogen or syngas production at Institute of Nuclear and New Energy Technology since 2005. She has published more than 100 articles and holds over 30 patents. Her research interests are electrochemical energy storage and conversion with a focus on high temperature electrolysis of CO2/H2O through SOEC technologies.

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Jing Chen

Dr Jing Chen, as a professor, works at Institute of Nuclear and New Energy Technology (INET), Tsinghua University, China. He received his BS degree and PhD degree in Chemical Engineering from Tsinghua University in 1992 and 1996, respectively. His research area is chemical engineering for advanced energy systems, especially hydrogen production and utilization via high temperature solid oxide cell systems.

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Yan Chen

Yan Chen is a Professor at the School of Environment and Energy at the South China University of Technology. She received her BS and ME from Peking University, and PhD from the Massachusetts Institute of Technology. Prior to her current position, she worked as a postdoctoral fellow at MIT. Her research focuses on rational design of new materials to enable high performance, economical energy devices based on understanding and controlling the surface and interface properties under extreme conditions (electric polarization, reactive environment, radiation etc.). She is also working on the application of ion beam implantation in low dimensional materials for energy and electronics.

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Meilin Liu

Meilin Liu is the B. Mifflin Hood Chair, Regents' Professor, and Associate Chair of the School of Materials Science and Engineering at the Georgia Institute of Technology, Atlanta, Georgia, USA. He received his BS from the South China University of Technology and both MS and PhD from the University of California at Berkeley. His research interests include design, fabrication, in situ/operando characterization, and simulation of membranes, thin films, and nanostructured electrodes in devices for energy storage and conversion, aiming at achieving rational design of materials and structures with unique functionalities.


Broader context

Low-cost and efficient energy storage technologies are the enabler for the implementation of intermittent renewable energy technologies. Solid oxide cells (SOCs), when operated in reversible mode, have the potential to be the most efficient option for large-scale energy storage and power generation. However, broader commercialization of SOC technology hinges on breakthroughs in material development for high performance and long operational life. Heterostructured materials have demonstrated significantly enhanced charge and mass transport and electro-catalytic activity, especially at relatively low temperatures. This review provides a timely and comprehensive update on the latest advancements in the development of heterostructured SOC components. The methodology and engineering strategies are valuable not only to SOC technology but also to a wide range of energy applications for a clean and sustainable energy future, including photo/electrochemical water splitting and solar thermal CO2 reduction.

1. Introduction

1.1 Overview of solid oxide cells

Rapid growth of energy consumption in the fields of industrial production, transportation, and electricity generation has posed unprecedented challenges to sustainable growth. In addition, the use of fossil fuels discharges large amounts of CO2 and polluting gases that cause global warming and serious environmental pollution. To meet future energy demands and reduce CO2 emissions, many renewable and environmentally friendly energy sources (such as solar, geothermal, wind, and biomass) have been extensively investigated. However, the deployment of these renewable resources is severely hindered by their intermittent nature, leading to urgent demands for efficient energy storage and CO2 conversion systems. Due to their high efficiency and the capability to meet the requirement for large scale energy storage and conversion, solid oxide cells (SOCs) have attracted global attention.1–9Fig. 1 shows the working principle of SOCs for electric energy storage and conversion, together with a number of potential applications such as distributed power generation, electrical vehicles, and smart grids.10,11
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Fig. 1 Working principles and representative applications of SOCs.

A SOC consists of a dense electrolyte, an oxygen electrode, and a fuel electrode. During operation, the oxygen electrode provides active sites for the oxygen reduction or evolution reaction (ORR/OER)12–14 whereas the fuel electrode provides active sites for oxidation of fuel (e.g., H2, CH4, and CO) or production of fuel (e.g., electrolysis of H2O and CO2). Both electrodes must provide not only a sufficient number of active sites for the electrode reactions but also proper pathways for rapid transport of the species involved in the electrode reactions (such as ions, electrons, and gas molecules). The electrolyte in an SOC facilitates ion migration (oxygen ions, protons, or both) between the oxygen and the fuel electrodes while blocking the transport of electrons and gas molecules to avoid the short circuiting of the cell. SOCs can operate as a solid oxide fuel cell (SOFC) or as a solid oxide electrolysis cell (SOEC) as needed.15–18 SOFCs can convert chemical fuels directly to electricity with high energy efficiency, high energy and power densities, and fuel flexibility.3,4,7,19,20 SOECs can store “excess” electric energy in the form of chemical fuel (H2, CO, syngas, or other renewable fuels) through the electrolysis of H2O and/or CO221–24 while maintaining similar advantages such as high energy conversion efficiencies, high production rates, fast power cycling, and low manufacturing costs.

Despite these numerous advantages and broad application prospects, the large-scale application of SOC systems is severely inhibited by the high operating temperature (e.g., 800 to 1000 °C).18,25 Although such high operating temperatures can significantly accelerate the reaction kinetics and ionic conductivity, they can lead to detrimental interactions between cell components, leading to poor durability and high costs of utilization.3,26,27 Therefore, to develop more efficient, durable, and economically feasible SOC systems, the SOC operating temperature must be reduced to about 500 °C while maintaining sufficiently high performance.28–30 As the operating temperature is reduced, however, the cell performance will decrease exponentially due to slower oxygen reduction/evolution (ORR/OER) reaction kinetics on the oxygen electrode,31–35 lower ionic conductivity of the electrolyte,36 and increased polarization resistance of the fuel electrode.37 Therefore, new materials or novel structures for SOC components need to be designed to enable high ionic conductivity in the electrolytes, high electrocatalytic activity at the electrodes, and good compatibility with other cell components under operating conditions.38,39

1.2 Heterointerface engineering

Both experimental results and theoretical calculations have shown that heterointerfaces have the potential to significantly enhance the ionic and/or electronic conductivity, electrocatalytic activity, and stability of electrolytes and electrodes in SOCs.40–45 For example, Su et al.46 reported that the ionic conductivity of vertically aligned nanocomposite GDC/YSZ heterostructured electrolytes (0.96 S cm−1) was 2 times higher than that of the YSZ single phase at 600 °C. Furthermore, Sase et al.47 used 18O isotope exchange with secondary ion mass spectrometry (SIMS) to clearly demonstrate ∼103 times faster oxygen exchange kinetics at the heterointerface of (La,Sr)CoO3/(La,Sr)2CoO4 (LSC113/LSC214) with PLD-layered films. Crumlin et al.48 decorated (La,Sr)CoO3 thin films with epitaxial growth of (La,Sr)2CoO4 using PLD and achieved a ∼1–3 orders of magnitude enhancement in the ORR activity. In addition, Sun et al.49 reported that La0.3Sr0.6Ce0.1Ni0.1Ti0.9O3−δ (LSCNT) fuel electrodes with Ni–Ce exsoluted particles presented outstanding activities with a peak power density of 600 mW cm−2 and were resistant to coking for more than 80 h in a CH4 atmosphere.

Overall, these results demonstrate that heterointerface engineering is a promising approach to enhancing the SOC component performance at intermediate temperatures. Such enhancements can be attributed to many factors, including lattice strain, dislocation, cation segregation, changes in electronic structure, and expansion of triple phase boundaries (TPBs) (Fig. 2).4,50,51 For example, research into electrolytes52,53 and oxygen electrodes54,55 suggested that tensile strain at heterointerfaces can accelerate ionic transport by decreasing the migration barrier of charge carriers. In addition, results showed that the electronic structure near the heterointerface of LSC113/LSC214 oxygen electrodes can be different from their single-phase counterpart, leading to strongly enhanced ORR kinetics.56 The presence of cation segregation near the interfacial region was reported to provide more active sites for the ORR/OER.57,58 Furthermore, Ni/metal oxide interfaces of fuel electrodes have been reported to have higher coking resistance by facilitating water adsorption and water-mediated carbon removal.59,60 To guide the rational design of high performance SOCs, it is imperative to fully understand the role of heterointerfaces in each of the key cell components: the electrolyte, the oxygen electrode, and the fuel electrode.


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Fig. 2 The possible mechanisms for the performance enhancement in heterostructured SOC components.

It is noted that the factors that affect the properties of heterostructured SOC components (Fig. 2) are often inter-related. For examples, small lattice mismatches at a heterointerface may be readily accommodated by local lattice strains;52,53 when the lattice mismatches are sufficiently large, however, the formation of dislocations may become energetically favorable to relieve local strain and stabilize interfacial structures. Furthermore, it has been proven that lattice strain may influence defect formation energies and migration barriers,54,55 thus altering the distribution of charge carriers near heterointerfaces or in the space charge region (e.g., cation segregation at the interfacial region57,58). The presence of or a change in lattice strain, defects (e.g., oxygen vacancies or dislocations), and redistribution (accumulation or depletion) of charge carriers in space-charge regions can induce electron transfer and influence the electronic structure56 (or the energy landscape) of the interface, which determines the fundamental properties of the heterointerfaces. However, the specific correlations among these factors are yet to be fully understood.

This review aims to provide a comprehensive and in-depth overview of the impacts of heterointerfaces on the ionic transport, catalytic activity, and stability of heterostructured materials, providing important insights into the mechanisms of performance enhancement and establishing a scientific basis for the rational design of better electrolyte and electrode materials. The fundamentals of heterointerfaces are reviewed in Section 2, including basic concepts, structural characteristics, and controlled fabrication processes. Subsequently, applications of heterostructures in electrolytes, oxygen electrodes and fuel electrodes of SOCs are highlighted, along with possible mechanisms for the performance enhancement in those heterostructured SOC components, including lattice strain, dislocation, cation segregation, modified electronic structure, and extended TBPs at heterointerfaces. In addition, new research directions, future perspectives, existing challenges and possible solutions for the rational design of novel materials for advanced solid-state electrochemical systems involving heterostructures will be summarized. Overall, this review will provide a useful guide for the rational design of novel materials with unique functionalities for high-performance SOCs. The knowledge and methodology illustrated in this review are also suitable for the development of novel catalysts for other energy storage and conversation systems.

2. Fundamentals of heterointerfaces for SOCs

This section will provide a brief introduction to the basic concepts of heterointerfaces along with representative structures and synthesis techniques of oxide heterostructures used in SOCs. After a brief discussion of the physical properties of heterojunctions, we will classify heterointerfaces into different categories according to their structures. Then, several approaches for synthesis of heterointerfaces will be discussed, including atomic layer deposition, infiltration, screen printing, etc.

2.1 Basic concepts of heterojunctions

When two dissimilar materials are brought into contact, a heterointerface is formed. The difference in lattice constant of the two dissimilar materials will result in strain near the heterojunction and the difference in Fermi energy of the two materials will lead to electron transfer across the heterointerface, inducing a built-in electric field and a space charge region. Similarly, the difference in mobile ion concentrations of the two materials causes ion transfer across the heterointerface and a space charge region. The unique characteristics of heterojunctions include local accumulation (or depletion) of charge carriers, enhanced (or decreased) charge carrier mobility, quantum effects, and other extraordinary effects not observed in single phase materials.61

With technological developments and in-depth studies of heterojunctions, the definition and research of heterostructures have largely expanded. The extraordinary properties associated with heterointerfaces include high electrical conductivity,36,62 enhanced thermoelectric effects, boosted catalytic activity,63 super-wettability,64,65 and induced magnetization.66–69 The first study on the enhancement of ionic conductivity in composite materials was based on inorganic salt/Al2O3 and AgI/AgBr heterointerfaces in the 1980s.70 Subsequently, significantly enhanced ion conduction was also found in multi-layered CaF2/BaF236,71 and YSZ/STO epitaxial heterostructures.72 In addition, high-mobility electron gases at the heterointerface of LaAlO3/SrTiO3 were investigated by Ohtomo et al.73,74 and Nakagawa et al.75, which demonstrated extremely high carrier mobility exceeding 10[thin space (1/6-em)]000 cm2 V−1 s−1 as a result of the built-in polarity discontinuity at the interface. These remarkable enhancements in conductivity and activity inspired the application of heterostructured oxides in SOCs.

2.2 Structures of heterointerfaces

Based on the structural characteristics, heterointerfaces in SOCs can be classified into several categories, including (a) multilayers, (b) vertically aligned nanocomposites (VAN), (c) composites, and (d) skeleton/surface coating (Fig. 3). Due to the significantly different structures, these heterointerfaces display large variations in local composition, lattice strain, electronic structure, and other properties.
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Fig. 3 Schematics of the heterogeneous structures of component materials in SOCs. (a) Multilayer structure, (b) vertically aligned nanocomposite (VAN) structure, (c) composite structure, (d) skeleton/surface coating structure.

(a) The multilayer structure is a classical model for theoretical investigations in which heterointerfaces between two adjacent layers are parallel to the surface. Here, well-ordered interface structure enables the precise control of interfacial properties such as local compositions, lattice strains, electronic structures, etc. And in particular, the interfacial properties can play a dominate role in determining the functionality of the multilayer when the thickness of each layer approaches several nanometers.

(b) The VAN structure is another widely used model system for the investigation of the role of interfaces in the functionality of materials. Compared with the multilayer structure model, the unique advantage of the VAN structure is the maximum exposure of the active heterointerface. Furthermore, the interfaces in VAN structures are either directly exposed to gas (as electrodes) or along the direction of ion flow (as electrolytes), enabling full utilization of the heterointerfaces in SOCs. In addition, a VAN structure can sustain higher interfacial strain compared with a multilayer structure.

(c) Composite structures are often used in practical solid oxide cells; the heterointerface in this structure is random and the actual contact of the two phases is complicated. It is difficult to quantify the interfacial region between the two phases.

(d) The skeleton/surface coating structure is composed of a porous backbone decorated with a thin-film coating, which is also widely used in practical SOCs. In this structure, the backbones (or the materials serving as the mechanical support) generally possess good ionic or mixed conductivity, whereas the coating materials are generally highly active catalysts.

2.3 Fabrication of heterostructured materials or devices

Tremendous techniques have been developed for fabrication of materials containing heterointerfaces with specific structures and compositioins,76 including pulse laser deposition (PLD),77–81 molecular beam epitaxy (MBE),36,82,83 atomic layer deposition (ALD),84–88 electrophoretic deposition (EPD),89 infiltration,90–94 freeze drying tape casting,92,95–98 screen printing,99,100etc. In this review, advanced atomic layer deposition techniques are emphasized for the precise fabrication of high-quality oxide heterostructures.
(a) Thin film techniques. To precisely control the structure, composition, and morphology of heterointerfaces, thin film techniques have been extensively utilized, including PLD, ALD, MBE, and EPD. Among them, PLD and MBE have been widely applied in the research of heterostructured SOC components due to the flexibility of material compositions and excellent quality.101,102 They could be used to produce layer-by-layer smooth interfaces that are typically suitable for investigating the interface properties on atomic scales.

To be specific, PLD can be used to fabricate complex heterostructured thin films with desired stoichiometric ratios, in which a high-power pulsed laser beam is produced by an excimer laser (e.g. KrF) and focused inside a vacuum chamber through a lens to a target (Fig. 4a).103 Here, the target material is evaporated as a plasma plume in a high vacuum or in the presence of a background gas (e.g. oxygen of various concentrations) and subsequently deposited onto a substrate. And by optimizing operating conditions such as temperature, oxygen partial pressure, laser energy, etc., thin films with well-ordered crystal lattice units and specific orientations can be prepared. In addition, the use of PLD can produce various heterostructured oxide morphologies including bilayer,106 ML107 and VAN77 structures. For example, Schichtel et al.108 fabricated YSZ|Sc2O3 multilayers using PLD to study strain effects on the ionic conductivity.


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Fig. 4 Schematics of a (a) PLD system,103 (b) MBE system104 and (c) up: tubular ALD reactor, down: layout of a plasma-enhanced ALD cycle for Cu deposition.105 Reproduced from ref. 103–105 with permission from RSC, copyright 2016; Baiutti et al; license Beilstein-Institute (https://www.beilstein-journals.org/bjnano/articles/5/70), copyright 2014 and American Chemical Society, 2015, respectively.

The main advantage of the MBE method (Fig. 4b) is the excellent control of oxide growth as a result of the single-element fluxes, minimized kinetic energies and slow kinetics.104,109,110 The difficulty of the MBE method, however, is the inability to maintain desired cationic stoichiometry during growth, which requires cooperation with an in situ monitoring auxiliary system, including a quartz crystal microbalance (QCM), real-time absorption spectroscopy (AAS), reflection high-energy electron diffraction (RHEED) etc. Furthermore, applications of MBE and PLD are also limited by their expensive deposition systems.

In addition, ALD is applied in layer-by-layer structure fabrication, which is based on the gas–solid reaction between the atmosphere and a substrate (Fig. 4c).105,111 ALD can produce conformal and pinhole-free coatings of porous structures and is usually used in the fabrication of binary or ternary oxides.112,113 For example, high quality films of many single oxides (e.g., MgO,114 NiO115 and CuO116) can be readily coated onto perovskite LSCF backbones using ALD.

(b) Infiltration. The infiltration method is an important approach to the fabrication of skeleton/surface coating heterostructures117 and typical infiltration processes consist of the following steps: (i) the fabrication of a porous scaffold with adequate mechanical strength, (ii) impregnation of the precursor solution of the surface coating material into the porous scaffold, (iii) drying and subsequent pyrolysis of the precursors to form the target catalyst coating, and (iv) repetition of the above procedure if needed to form a continuous thin-film coating. For example, Ding et al.118 reviewed the enhancement of the SOFC cathode performance through surface modifications using the infiltration method and reported positive impacts of catalyst infiltration on the SOFC cathode performance. In addition, researchers report that some synergetic coupling between the infiltrated layers and the backbones can greatly enhance the performance. For example, enhanced electro-catalytic activities were reported by Liang et al.119 for LSM-infiltrated YSZ and Pd-infiltrated LSM–YSZ.
(c) Screen printing. Screen printing has been extensively utilized in the fabrication of practical composite electrodes for solid oxide cells. It typically involves the following steps: (i) preparation of the powders of the phases to be printed, (ii) preparation of a slurry that contains the phases, (iii) uniform printing of the slurry onto a substrate through a screen, and (iv) drying and firing at high temperatures to form the desired phases and microstructure. Another method for fabrication of a composite electrode using screen printing is to print one material (or phase) at a time and alter the type of material to form heterointerfaces. As an example, Yashiro et al.120 were able to prepare bilayer porous LSC113/214 electrodes using screen printing and obtained much lower area specific resistance (ASR) and higher electrode performance than single phase electrodes.

3. Heterointerfaces in electrolytes of SOC devices

The reduction of operating temperatures increases the need for superior alternatives with high-conductivity electrolytes at intermediate temperatures. Here, heterostructured electrolyte materials with extraordinary ionic conductivities have been shown to be promising in SOC applications at intermediate temperatures. However, the corresponding mechanisms need to be further verified. The impact of heterointerfaces on the ionic conductivity and the mechanisms of such impacts will be introduced in this section.

Electrolytes are key components of fuel cells, which largely determine SOC electrode compositions.3,88,121,122 To improve the performance of SOCs at intermediate temperatures, the electrolyte materials should meet the following requirements: (1) high ionic conductivity and negligible electronic conductivity under operating conditions; (2) good stability in various atmospheres over a wide range of temperature; (3) a small mismatch in the thermal expansion coefficient with electrodes and other cell components, (4) negligible interactions with electrodes and interconnect materials under operating and processing conditions, and (5) adequate mechanical strength or integrity.

High ionic conductivity of SOC electrolytes requires a sufficient concentration of mobile charge carriers with high mobility. Based on the types of ionic charge carriers, SOC electrolytes can be classified into oxygen ion conductors, proton conductors, and mixed ion conductors. To date, tremendous efforts have been contributed to the development of high-performance electrolyte materials with oxygen ion conductivity,123,124 including doped zirconia,125,126 doped ceria,125,127,128 lanthanum gallate-based oxides,129,130 and bioxide based materials.131,132 The activation energy for O2− transport in oxygen ion conductors is usually in the range of 50–60 kJ mol−1,133,134 indicating significantly lower ionic conductivity at reduced temperatures.

In addition, since the discovery of alkali earth doped cerates (ACeO3, A = Sr and Ba) with perovskite structures as promising proton conductors,135,136 researchers have devoted much attention to these materials.137–141 The general formula of perovskite type proton conductors can be expressed as AB1−xMxO3−δ, in which M denotes a trivalent dopant and δ represents the oxygen deficiency per unit cell.139,142 Here, the mechanisms of proton conduction include proton transfer, structural reorganization, diffusion motion of extended moieties, etc.135,136,139,143

3.1 Performance of electrolytes with heterointerfaces

Heterostructured electrolytes have attracted great attention due to the enhancement of ionic conductivities by the heterointerfaces, especially at low or intermediate temperatures. Representative mechanisms of enhanced ionic conductivities through heterointerfaces are highlighted in Fig. 5 and more detailed information is summarized in Table 1. Heterogeneous structures of various architectures and morphologies have been designed and fabricated to enhance the ionic conductivity, including multilayers,36,72,144–151 vertically aligned nanocomposites,78,152–154 and composites of randomly distributed phases.155,156
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Fig. 5 Schematic of the functional principles for heterostructured electrolytes. Insets: (left) Schematic view illustrating the distortion of the unit cell under lattice strain;145 activation energies for vacancy migration in CeO2 biaxially strained along [100] and [010];157 oxygen vacancy formation energies at the MgO layer in a TiO2-terminated SrTiO3 interface;158 lateral ionic conductivity versus inverse temperature for YSZ films deposited on different substrates and with film thicknesses in the range 420 to 58 nm;159 charge distribution in the STO/LAO/STO heterostructure;160 normalized vacancy concentration as a function of distance from the GB interface at 440 °C161,162 (right). Reproduced from ref. 145 and 157–161 with permission from RSC, copyright 2017; RSC, copyright 2012; Springer Nature, copyright 2014; WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, copyright 2010; Springer Nature, copyright 2018 and RSC, copyright 2015, respectively.
Table 1 Summary of electrolytes with heterointerfaces in the literature from 2000 to 2018
Material Geometry T (°C) Relative increase in conductivity Mechanism Ref.
GdCeO/MgO Bilayer 500–800 ×3 Heat treatment that releases strain energy and removes dislocation 148
YSZ/MgO Bilayer 400–800 ×102.5 Lattice mismatch strain 43
YSZ/MgO YSZ/STO Bilayer 150–500 ×103 Combination of mismatched dislocation density and elastic strain 159
Ce0.9Gd0.1O2−δ/STO Bilayer 450–900 ×10–102 Compressive strain 163
YSZ/Al2O3 Bilayer 27–377 ×100.5–1.5 Tensile strain and edge dislocation 164
BZY/NGO Bilayer 550–600 ×102 Dislocation 144
Ce0.8Gd0.2O2−δ/Si3N4 Bilayer 300–500 ×10 Strain 165
GDC/Si3N4/Si Bilayer 327 ×102 Strain 145
YSZ/LAO, NGO, MgO, Al2O3 Bilayer 300–500 ×10−2 Film texture and grain boundary density 166
SDC/STO/BZO/MgO Bilayer 600 ×3 Strain 146
YSZ/Y2O3, Sc2O3, Lu2O3 Multilayer 610 ×2–10 Strain 167
YSZ/CZO Multilayer 650 Almost 0 Strain 168
GDC/ZrO2 Multilayer 377 18 (compared to YSZ single crystal) Strain and dislocation 169
CSZ/Al2O3 Multilayer 350–700 ×102 Structural disorder/mismatch 150
YSZ/STO Multilayer 84–258 ×108 Atomic reconstruction 72
YSZ/Y2O3 Multilayer 350–700 ×10 Dislocation 170
YSZ/STO Multilayer 357–531 p-Type conductivity 171
YSZ/STO Multilayer 100–500 ×105 compared to YSZ/Al2O3 Cation interdiffusion 172
(all electronic cond.)
Ce0.8Sm0.2O2−δ (SDC)/YSZ Multilayer 400–800 ×10 compared to SDC Tensile strain 173
×10 compared to YSZ
YSZ/STO Multilayer Room T–500 ×102 Cation interdiffusion 174
Sc2O3/YSZ Multilayer 420–780 ×105 total Strain 108
YSZ/CeO2 Multilayer 400–700 Almost 0 Strain 125
ZrO2/STO Multilayer Fluorite not stable for ε > 0.05 Strain 151
SrTiO3/YSZ/SrTiO3 Multilayer 227 Almost ×103 Defect redistribution 175
YSZ/Gd2Zr2O7 Multilayer 250–475 ×102 Tensile strain 176
YSZ/Y2O3 Multilayer 520 ×102 Strain 177
Sc2O3/YSZ Multilayer 420–780 ×105 total Strain 108
CeO2/Y2O3, La2O3, Gd2O3 Multilayer 610–1000 ×10 Lattice mismatch strain 149
GDC/YSZ VAN 600 ×2 Strain and fast ionic transport rates 46
YSZ/SDC, STO VAN 360 ×102 Strain and structurally mismatched vertical interface 152
SrTiO3/SDC VAN 400 ×10 High crystallinity nanopillars 153
YSZ/STO Composite 127–727 ×101.5 @ 1000 K ×103.5 @ 400 K Lattice strain 53
SDC/LiNaCO3 Composite 300–650 ×10 Surface properties and electrolyte thickness 156
CeO2/M2O3 Composite 227 ×104 Strain 157
YSZ/STO Composite 200–600 ×10−2 Defect formation and transport, p-type conductivity 178
YSZ Calculation 137–927 ×10 Strain 179
BZY/MgO Calculation 300–700 Almost 0 Segregation tendency, but saturated 180
ZrO2/Cr2O3 Calculation 527–927 Defect redistribution 181


Many multilayer structured oxides have been reported to show high conductivity and low activation energies due to the presence of heterointerfaces. For example, Azad et al.169 synthesized a multilayer structure consisting of Gd2O3-doped CeO2 and ZrO2 films grown on Al2O3(0001) using MBE and reported that the conductivity of the 10-layer GDC/ZrO2 heterostructure was 2.9 × 10−4 S cm−1 at 650 K in air, which was an ∼18 times enhancement as compared with YSZ single crystals. In another example, Peters et al.150 found that in CSZ (ZrO2 + 8.7 mol% CaO)/Al2O3 multilayer systems with coherent interfaces, the activation energy for ionic conduction was decreased from 1.47 eV to 0.96 eV as the number of CSZ layers increased from 1 to 5. There was a two orders of magnitude enhancement in the total conductivity when the individual CSZ layers got thinner from 0.78 μm to 40 nm (Fig. 6a and b). Sillassen et al.159 deposited YSZ thin films onto MgO(110)(111) substrates and observed remarkable conductivity enhancements; the ionic conductivity of the resulting YSZ thin film was increased to 1 S cm−1 at 500 °C, nearly 3.5 orders of magnitude higher than that of bulk YSZ.


image file: c9ee02230a-f6.tif
Fig. 6 (a) TEM micrograph of a CSZ/Al2O3 multilayer system after heat treatment at 800 °C for ∼100 h. (b) Arrhenius plot of the total conductivities (σtot) measured on different CSZ/Al2O3 multilayer systems. Reprinted with permission from ref. 150. Copyright 2007 Elsevier. (c) High-resolution TEM image of a vertical SDC–STO interface in a cross-sectional view. Scale bar, 10 nm. (d) Temperature dependence of the real part of the ac conductivity (σac′) measured in the nanoscaffold SDC–STO with comparisons with the single phase thin film and literature data.153 Reprinted with permission from ref. 153. Copyright 2015 Springer Nature. (e) Z-STEM image of the BZY thin film and its interface with the NGO substrate, inset: Z-dependent intensity profile of the cations taken along the dashed line in the (−1 0 1) direction. (f) Arrhenius plot of the conductance for the whole measured set of film thicknesses.144 Reprinted with permission from ref. 144. Copyright 2014 AIP publishing.

Compared with multilayer structures, vertically aligned nanocomposite (VAN) heterostructure films can potentially accommodate larger strain near the interface, creating fast ionic diffusion paths along the vertical interface.78,152 For example, Yang et al.153 prepared highly crystalline micrometer-thick vertical nanocolumns on a Nb:STO substrate using PLD (Fig. 6c) and reported that this SDC–STO VAN structure exhibited significantly enhanced oxygen ion conductivities, approaching 3 × 10−2 S cm−1 at 400 °C as recorded using scanning probe microscopy measurements. In contrast, the conductivity of SDC, YSZ, and STO single phase thin films is on the order of 10−3, 10−4, and 10−6 S cm−1, respectively, under the same conditions (Fig. 6d). Here, the activation energy for oxygen migration in the SDC–STO VAN structure (0.65 ± 0.02 eV) was also slightly lower than that of the SDC film (0.70 ± 0.04 eV). Lee et al.152 also demonstrated that a double-layered vertical YSZ–STO/SDC–STO heterostructured film prepared by PLD can provide a high ionic conductivity of ∼10−2 S cm−1 at 635 K, which was over 2 orders of magnitude higher than that of YSZ films (∼6 × 10−5 S cm−1). In addition, Su et al.46 reported that in GDC/YSZ VAN systems, two-phase strain coupling can improve the ionic conductivity along the vertical heterointerface. The ionic conductivity at 600 °C of the GDC/YSZ VAN thin film (0.96 S cm−1) was about 2 times higher than that of single phase YSZ thin films (0.41 S cm−1) and slightly larger than that of the GDC/YSZ multilayers (0.82 S cm−1), as determined from impedance spectroscopy. As a result, the corresponding single cell (Ni–YSZ|YSZ/GDC/VAN|LSC) exhibited peak power densities (PPD) of 0.488, 0.694 and 0.883 W cm−2 at 700, 750 and 800 °C, respectively.

Similarly, heterostructured proton conductors have been reported to exhibit higher proton conductivity than those of the corresponding single phases. For example, Foglietti et al.144 reported that the conductivity of a 10 nm thick film was about 2 orders of magnitude larger than that of a 500 nm thick film (Fig. 6e and f) and the average in-plane conductivity of the 10 nm thick film was 20 S cm−1 at 550–600 °C, as demonstrated by a series of strained BaZr0.8Y0.2O3−δ (BYZ) thin films of different thicknesses deposited on NdGaO3 (NGO) substrates using PLD. The enhancement in proton conductivity was attributed to fast ionic transport induced by dislocations along the heterointerfaces between dissimilar materials. In another example, Yang et al.182 characterized the electrochemical activities and transport properties of BaZr0.8Y0.2O3−δ (BZY)/NdGaO3 (NGO) heterointerfaces using electrochemical strain microscopy (ESM), demonstrating that the mismatch dislocation network reduced the activation energy (0.1 eV for the 20 nm thick film) and induced a 2D transport phenomenon, which will be discussed in detail in Section 3.2.2.

3.2 Impacts of heterointerfaces on the ionic conductivity

Due to the extraordinary effects of heterointerfaces in various electrolyte systems, great efforts have been devoted to gaining a deeper understanding of the detailed mechanisms of ionic conductivity enhancement,183 including the effect of strain, defects (such as dislocations), and the space-charge region near the heterointerfaces.
3.2.1 Strain effects. According to the degree of mismatch in the lattice constant, heterointerfaces can be divided into coherent, semi-coherent, and incoherent types. When the mismatch in the lattice constant is sufficiently small, a coherent interface may be formed. In this case, material can accommodate epitaxial strain by local lattice deformations such as oxygen octahedral rotations and distortions, avoiding breaking into structural domains. This elastic strain effect in heterointerfaces has been used to enhance the ionic conductivity of electrolyte materials.52,54,167,170,175,184 In addition, the effect of lattice strain on the conductivity is confined to the vicinity of the interface. Zou et al.185 suggested that ionic conductivity enhancements mainly originate from the first lattice layer near the interface and are more apparent for materials with larger Young's modulus. And based on the distinct impact of structural strain, researchers have made extensive efforts to uncover the origin and quantize strain effects theoretically.46,145,166,178,186

Tensile elastic strain is generally believed to accelerate ionic transport by decreasing the energy barrier of migration or by reducing the activation enthalpy for charge-carrier migration.52,53,157,187 For example, Kushima et al.53 investigated changes in oxygen ion migration barriers in YSZ under biaxial lattice strain using DFT and the nudged elastic band (NEB) method. They found that the oxygen migration pathways may diversify and coexist depending on the local distribution of defects such as vacancies and dopant cations along the migration path. Here, the researchers reported that at lower stress levels, tensile strain can expand the migration space, increase the distance between cations (Δ(Zr–Zr)) among the migration path in this configuration and weaken O–C bonds (Fig. 7), all of which can decrease vacancy migration barriers and exponentially increase the oxygen diffusivity. Specifically, under 4% biaxial tensile strain, a maximum 6.8 × 103 times diffusivity enhancement was obtained at 400 K for YSZ layers.


image file: c9ee02230a-f7.tif
Fig. 7 (a) Change in the cation–cation distance Δ(Zr–Zr) as a function of tensile strain from 0.00 to 0.08; and (b) simulated bond strengths for O–C in the migration process under biaxial lattice strain. Reprinted with permission from ref. 53. Copyright 2010 the RSC.

Furthermore, Souza et al.157 used quantitative equations to describe the impacts of stress on the activation enthalpy and ionic conductivity in fluorite structured solid solutions such as ZrO2–M2O3 and CeO2–M2O3. Here, the researchers used static atomistic simulations to calculate the energy change along oxygen vacancy migrations in strained CeO2 based on empirical pair-potentials (EPP) and evaluated the correlation between conductivity and strain using the equations:

 
image file: c9ee02230a-t1.tif(1)
 
image file: c9ee02230a-t2.tif(2)
where ΔHmig is the activation enthalpy of the oxygen vacancy migration volume, ΔVmig is the activation volume and σχχ is the biaxial stress. And through further analysis, the researchers reported that 4% tensile strain can increase the in-plane conductivities at 500 K by as high as four orders of magnitude. Moreover, Schichtel et al.188 proposed a modified equation that described a linear dependence of the logarithm of the interfacial conductivity on the lattice mismatch at the interface. Experiments on multilayer systems such as YSZ/Y2O3, YSZ/Lu2O3, and YSZ/Sc2O3 also confirmed the critical role of strain in determining the ionic conductivity.

Based on the model described by eqn (1) and (2), Korte et al.167 further established a computational model by simulating elastically deformable crystallites. And based on grain boundary dependent strain relaxation in solid electrolyte films, their equation can adequately approximate the relationship between the total conductivity and structural parameters when the lattice mismatches are below 10%:

 
image file: c9ee02230a-t3.tif(3)

Subsequent experimental measurements were also consistent with these theoretical models and highlighted the dependence of ionic conductivity on lattice strain.108,159,189 Schichtel et al.108,189 systematically investigated the influence of interfacial stain effects at semi-coherent and coherent heterointerfaces such as YSZ(111)/RE2O3(111)/Al2O3(0001) and Al2O3(0001)/Sc2O3(111)/YSZ(111) on ionic transport along the interface. In these studies, the researchers reported that the conductivity decreased with increasing interfacial density and attributed this to the compressive strain in YSZ at the interface. This was also in agreement with model (3). Furthermore, Sillassen et al.159 suggested that eqn (3) more accurately explained strain effects on continuous, flat and coherent interfaces (or with slight dislocations).

Overall, interfacial tensile strain generally increases the ionic conductivity and decreases ionic migration barriers whereas compressive strain has the opposite effect. However, lattice mismatch for heterointerfaces can lead to tensile strain on one side and compressive strain on the other, in which heterointerfaces coupled with two opposite effects simultaneously can face uncertainty and complexity. Therefore, the aim of heterointerface engineering is to maximize positive effects through the optimal design of the morphology and selection of material systems.

3.2.2 Dislocations. Large lattice mismatch in interfacial regions cannot solely compensate for elastic strain; therefore, dislocations can be introduced to relieve local strain. This local lattice relaxation can reduce residual elastic strain and stabilize interfacial structures. For example, dislocations can compensate for the large lattice mismatch at the YSZ/Sc2O3 interface (Fig. 8a).108 In addition, Petrisor et al.190 combined TEM characterization with Monte Carlo algorithms and proposed that dislocations were distributed periodically along the YSZ/GDC interface and provided dislocation spacing distribution configurations. Furthermore, it is reported that an interface can change from a coherent to an incoherent system with increased lattice mismatch and dislocations.170 Therefore, dislocations can impact heterointerface behaviors together with lattice strain in semi-coherent systems and dominate behaviors in incoherent systems.
image file: c9ee02230a-f8.tif
Fig. 8 (a) HRTEM micrograph of a Sc2O3/YSZ heterointerface with a regular network of dislocations (white marks).108 Reprinted from ref. 108 with permission from RSC, copyright 2013. (b) HRTEM micrograph of a YSZ/MgO interface with mismatch dislocations marked by T symbols. The dotted rectangle exhibits a Burgers circuit in which the difference between atomic steps on each side represents the quantity of dislocations in each of the two orientations.159 Reprinted from ref. 159 with permission from WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, copyright 2010.

Recent studies also suggested that dislocations can critically impact the ionic transport properties.158,159,182,191–193 For example, Sillassen et al.159 found that the conductivity of YSZ/MgO systems with 58 nm-thick YSZ films can be enhanced by almost 3.5 orders of magnitude with a large lattice mismatch of −18.01% between the YSZ and MgO lattices. They assumed that the dislocation network along the semi-coherent YSZ/MgO interface (Fig. 8b) may play a role of fast transport pathways for oxygen diffusion.

In another study on the MgO/SiTiO3 system, Dholabhai et al.158 used atomistic simulations with LAMMPS and proposed that dislocation networks in the TiO2-terminated interface can reduce oxygen vacancy formation energies and accelerate ionic transport. Here, the researchers reported that oxygen vacancies preferred to form along dislocations lines with lower formation energies, which was similar to those in metallic nanocomposites.194 They also suggested that TiO2-terminated interfaces can exhibit analogous pipe diffusion mechanisms to metallic nanocomposites,195 which were responsible for remarkable ionic conductivities. In comparison, SrO-terminated interfaces possessed oxygen vacancies that were concentrated on terraces and were inhibited from migrating.

Based on TEM analysis and calculation, Foglietti et al.144 suggested that the enhanced in-plane proton conductivity was due likely to the high densities of defects, particularly dislocations, at the interface of the film. Similarly, Yang et al.182 proposed that the 2D dislocation network near the interfacial region can facilitate the proton conductivity by lowering the activation energies (Fig. 9a). STEM characterization identified mismatch dislocations spaced −10 unit cells apart at the BZY–NGO interface. Here, the atomic arrangements were highly disturbed with more oxygen vacancies along the dislocation network, allowing the redistribution of defects to induce charge imbalance and attract proton incorporation near the interface. In addition, they reported that the local distortion of oxygen octahedra can reduce the trapping effect, allowing the 2D dislocation network at the BZY/NGO interface to provide easily accessible sites to anchor H+ and decrease activation energies.


image file: c9ee02230a-f9.tif
Fig. 9 (a) Schematic of the dislocation network at the interface of a BZY thin film and NGO substrate based on STEM characterization results.182 (b) Map of oxygen vacancy formation energies around one dislocation core.197 Reprinted with permission from ref. 182 and 197, both with permission from American Chemical Society, 2015.

Despite many studies reporting positive impacts of dislocations on the ionic conductivity, some have also reported negative impacts. For example, Sun et al.196 used atomic simulations and found that strain fields can enrich the concentration of trivalent dopant cations and oxygen defects near the 1/2 〈110〉 {100} edge dislocations in CeO2 with depletion at the other edge. In the enriched zone, strong dopant–vacancy and vacancy–vacancy interactions can diminish oxide ion diffusion, whereas in the depleted zone, the lack of charge carriers can decrease the conductivity. In another study, Marrocchelli et al.197 found that the redistribution of defects resulted in overlapping electrostatic fields surrounding the dislocation cores with positive charge, which further influenced the electrical and ionic conductivity. And although the oxygen vacancy formation energies were lower than 2 eV at sites close to the dislocation cores of 〈100〉 {011} as compared with the SrTiO3 bulk (Fig. 9b), these researchers did not find any significant enhancement in the oxide ion mobility. Similarly, Schichtel et al.108 reported the negligible role of dislocations in the ionic conductivity along the heterointerface of Al2O3(0001)/Sc2O3(111)/YSZ(111). Yep et al.198 also reported that edge dislocations induced by kinking on the (220) slip plane near the YSZ/quartz interface can inhibit oxygen ion migration along the interfacial region. Overall, the complex role of dislocations in the ionic diffusion kinetics is still not well understood and requires further systematic research.

3.2.3 Space-charge effects. The dissimilarities between the two materials across a heterointerface lead to redistribution of charge carriers and defects.199,200 This accumulation or depletion of charge carriers can further break electrical neutrality and create local electric fields around space-charge layers.160 The effective range of the space-charge width, known as the Debye length (LD), is inversely proportional to the square root of the defect concentration in bulk materials.52 And for doped oxides, LD is even smaller. For example, the space-charge region of 8[thin space (1/6-em)]mol%-doped YSZ can be as narrow as 1 Å at 500 °C according to the Gouy–Chapman conditions. The space-charge effect in undoped conductors or conductors with low dopant concentrations can be described using the Poisson–Boltzmann equation:201
 
image file: c9ee02230a-t4.tif(4)
which describes the space-charge potential (Ψ) as a function of the distance from the interface (x), defect charge number (z), concentration of each defect species (c), permittivity of free space (ε0), relative permittivity of the material (εr) and temperature in Kelvin (T). In addition, space-charge effects can lead to apparent changes in transport properties for charge carriers. For example, Korte et al.167 demonstrated that for intrinsic conductors (undoped materials), the space-charge effect usually leads to superior conductivity enhancements. Many efforts have been devoted to studying the influence of space-charge effects on conductivity in oxide conductors.202,203

The positive impact of space-charge effects on the ionic conductivity at interfacial regions has been highlighted in several studies.43,204,205 For example, Kosacki et al.43 proposed that due to space-charge effects, the ionic conductivity of 1.6 nm-thick YSZ/MgO interface layers can reach ∼2 S cm−1 at 700 °C, which was 3 orders of magnitude larger than that of the lattice. In another example, Karthikeyan et al.205 reported that in YSZ/MgO, the ionic conductivity increased as the film thickness decreased. They also found that the high activation energy indicated that the space-charge effect at the interface and grain boundary dominated the conductivity enhancements. Despite these promising results, however, a straightforward relationship between the space-charge effect and ionic enhancement still needs to be further investigated. Thus far, there were only a few reports about tuning the space-charge potential and defining the vacancy accumulation regions clearly.206–208 For example, Gäbel et al.207 reported that a nanocrystalline GDC thin film on a MgO substrate can exhibit relatively high ionic conductivities (2.7 × 10−4 S m−1 S at 700 °C in 10−5 bar O2) with a low space-charge potential of 0.19 ± 0.05 V, in which the researchers attributed this to the low depletion of oxygen vacancies at the grain boundaries.

Alternatively, there were studies demonstrating that the impacts of space-charge effects on conductivities are complicated. Some researchers found that the positively charged grain boundary cores can block the migration of oxygen vacancies, significantly influencing the electronic and ionic conductivities.209,210 For example, Adepalli et al.211 reported that dislocation-induced space-charge fields can enhance the n-type conductivity of SrTiO3 by 50 times at 10−5 atm p(O2) at 650 °C and decrease the p-type conductivity by 50 times and reduce the oxygen diffusion coefficient by three orders of magnitude at high oxygen pressures. In another study, Lupetin et al.212 reported that in SrTiO3, a reduction of the grain size to 30 nm can bring out a 3 orders of magnitude enhancement of the n-type conductivity and a significant decrease in the p-type conductivity and oxygen vacancy conductivity. The researchers attributed such decreases to increased space-charge effects near the interface as the particle size decreases. Similar effects have also been found for nanocrystalline ceria.213

Furthermore, Mebane et al.161 combined the Poisson–Boltzmann with the Cahn–Hilliard model to estimate space-charge effects in solid solutions with wide dopant levels. The ‘Poisson–Cahn’ theory is based on local and non-local chemical interactions and can yield activity coefficients for point defects. And in the case of heterostructured CeO2–Gd2O3, the model successfully predicted defect behaviors near the grain boundary over the entire concentration range. In addition, the model, included existing conductivity considering local dopant concentrations, covered various conditions of solid solutions, and finally gave a comprehensive prediction of both bulk and grain boundary conductivities.

In this section, we have discussed the role of heterointerfaces in electrolyte materials for SOCs. In summary, heterointerfaces can greatly influence the transfer properties of charge carriers (such as oxygen ions and protons) via various mechanisms including lattice strain, dislocation and space-charge effects. Actually, the evolution of the local lattice structure, cation arrangement, and electronic structure induced by heterointerfaces may not only affect the mass transfer, but also have a more profound influence on the primitive steps of electrode reactions, which will be discussed in detail in the next sections.

4. Heterointerfaces in oxygen electrodes of SOC devices

Due to sluggish ORR/OER activities at intermediate temperatures, the development of oxygen electrodes with high catalytic activity and stability is essential for high performance SOCs.214–218 To address this, heterointerface engineering has recently emerged as a promising approach to optimize the oxygen electrode performance. This section will provide an overview of oxygen electrodes with heterointerfaces and the mechanisms behind the impact of the interface on the ORR/OER kinetics.

ORR/OER processes on mixed ionic and electronic conductor (MIEC) electrode materials involve several elementary steps. 215 The detailed ORR process includes the following steps (Fig. 10):


image file: c9ee02230a-f10.tif
Fig. 10 Schematic of the elementary steps of an oxygen reduction reaction process on a heterostructured oxygen electrode.

① Gas diffusion, O2(gas) → O2(near surface);

② Adsorption, O2(near surface) → O2(ads);

③ Dissociation, O2(ads) → 2O(ads);

④ Electron transport, O2(ads) + e → O2(ads), O2(ads) + e → O22−(ads), O22−(ads) → 2O(ads), O(ads) + e → O(ads), O(ads) + e → O2−(ads);

image file: c9ee02230a-t5.tif

⑥ Diffusion of O2− to the electrode/electrolyte interface;

⑦ O2− transport across the electrode/electrolyte interface.

Many of the elementary reaction steps above involve the transportation of ionic and electronic species. Therefore, optimal ionic and electronic conductivities as well as surface exchange coefficients are desirable for oxygen electrodes. Furthermore, oxygen electrode materials should meet additional requirements such as high chemical stability, compatibility with electrolyte materials, thermodynamic properties matching other materials, etc.

4.1 Performance of SOC oxygen electrodes with heterointerfaces

Many theoretical and experimental studies have demonstrated that heterogeneous structures can exhibit much faster oxygen surface exchange and diffusion kinetics compared with the single-phase counterparts (Fig. 10). To be specific, oxygen electrodes with heterointerfaces that exhibit high performance include (La,Sr)MnO3(LSM)/LaNiO3,218 LSM/LaAlO3,192 Er0.4Bi0.6O3−δ/La0.8Sr0.2MnO3−δ,219 La0.85Sr0.15MnO3/La0.6Sr0.4Co0.2Fe0.8O3−δ,220 Ba0.5Sr0.5TiO3/La0.67Sr0.33MnO3,221 LSC113/LSC214,48,222 Nd0.8Sr1.2CoOδ (NSC214)/Nd0.5Sr0.5CoO3−δ (NSC113),223 SrCo0.2Fe0.6Ni0.2O3 (SCFN)/La0.8Sr0.2Co0.2Fe0.8O3−δ (LSCF),224 La0.6Sr0.4Co0.2Fe0.8O3−δ/CeO2,225etc. and are summarized in Table 2.
Table 2 Summary of oxygen electrodes with heterointerfaces reported in the literature from 2008 to 2018
Material Geometry T (°C) Performance Mechanism Ref.
La0.8Sr0.2CoO3−δ/LaSrCoO4+δ Multilayer 550 k q (from EIS) ∼103–104 enhancement Strain, space-charge effects and an increase in electronic structure or oxygen vacancies 48
La0.8Sr0.2CoO3−δ/YSZ Multilayer 510 Surface exchange coefficient ∼10 times Sr decoration 226
(La0.5Sr0.5)2CoOδ/La0.6Sr0.4CoO3−δ Multilayer 550 k q ∼ 3 orders of magnitude enhancement Heterointerface 222
SrTi1−xFeO3/YSZ Multilayer 345 Band gap increased from 2.5 ± 0.5 eV to 3.6 ± 0.6 eV Surface electronic structure 227
La1−xSrxCoO3−δ/SrTiO3 Multilayer 280–475 Tensile strain with faster surface exchange (∼4 times) and diffusion (∼10 times) Strain 228
La1−xSrxCoO3−δ/LaAlO3
La0.8Sr0.2CoO3−δ/La0.8Sr0.2MnO3−δ Multilayer 550 k q (cm s−1) (from EIS) ∼10–102 enhancement Mn substitution (cation diffusion) 79
La0.8Sr0.2CoO3/(La0.5Sr0.5)2CoO4 Multilayer 250 Energy gap decreased from 1.4 eV (LSC113) and 2.6 eV (LSC214) to 1.0 eV (LSC113/214) Electron donation and transfer of oxygen vacancies across the heterointerface 229
(La,Sr)2CoOδ/La1−xSrxMO3−δ Multilayer 550 Surface exchange coefficients enhanced by 102 times Sr segregation 230
SrCoOx/(LaAlO3–(SrAl0.5Ta0.5O3)0.7) or SrTiO3 or DyScO3 or GdScO3 or KTaO3) Multilayer computation 300 Oxygen activation energy barriers decreased by ∼30% Strain 231
La0.6Sr0.4CoO3−δ/Ce0.9Gd0.1O1.95 Multilayer 700 Slight increase in 18O ratio Extended TPB 232
La0.8Sr0.2MnO3/SrTiO3 Multilayer 600 Oxygen ion diffusion enhanced by 103 Dislocation and strain 192
La0.8Sr0.2MnO3/LaAlO3
La0.8Sr0.2CoO3−δ/Nd2NiO4+δ Multilayer 300–415 Oxygen exchange kinetics are much slower Charge transfer 233
La0.6Sr0.4Co0.2Fe0.8O3/PrxCe1−xO2 Multilayer 600 PrO2/LSCF: nearly 6 times faster Inducing higher oxygen vacancy concentrations 234
CeO2/LSC: slight enhancement
La0.6Sr0.4CoO3−δ/LaSrCoOδ Multilayer 600–850 k q ∼ 5–10 times that of the single phase Sr enrichment at the interfacial region and stabilized against detrimental Sr segregation 106
Nd0.5Sr0.5CoO3−δ/Nd0.8Sr1.2CoOδ Multilayer 500 k q ∼ 102–103 times that of the single phase Enriched Sr concentration and decrease in the valence state of Co 107
La0.65Sr0.35MnO3/SrTi0.2Fe0.8O3 Multilayer computation Bandgap values (1 and 2 eV for LSM and STF) decreased to 0.3 and 1 eV for LSM and STF Electronic structure, strain, defects 235
La0.8Sr0.2CoO3/(La0.5Sr0.5)2CoO4 Multilayer 300 103 times increase in charge transfer rates to oxygen Electronic structure 56
La0.8Sr0.2CoO3/HfO2 decoration Multilayer 530 k q ∼ 30 times enhancement Optimum surface oxygen vacancy concentration 236
La0.6Sr0.4CoO3−δ/Co2O3 decoration Multilayer 450 Surface exchange resistance reduction by 13% per laser pulse Reactivation of LSC surface
La0.8Sr0.2CoO3−δ/LaSrCoO4+δ VAN 320–400 k q ∼ 10 times enhancement Electronic activation and more stable cation composition at the interface 77
La0.6Sr0.4CoO3−δ/LaSrCoO4+δ Composite 500 Exchange coefficient k* (cm s−1) (from SIMS) enhanced by 103 Fast oxygen incorporation paths along the heterointerface boundary 216
La0.6Sr0.4CoO3−δ/LaSrCoO4+δ Composite 500 Exchange coefficient σe (S cm−2) (from EIS) 10–101.5 Heterointerface enhanced the oxygen catalytic reaction 237
Fe2O3–LaCePrOx Composite 400–600 Ionic conductivity increased by 10 times Heterogeneity and interfacial conduction effects 238
SP Ba0.5Sr0.5(Co0.7Fe0.3)0.6875W0.3125/DP Ba0.5Sr0.5(Co0.7Fe0.3)0.6875W0.3125 Composite 550–700 ASR ∼3 times lower Cooperative DP/SP effects 239
Er0.4Bi1.6O3−δB/La0.8Sr0.2MnO3−δ Composite 550–650 R p/5 Particle sizes 219
La0.6Sr0.4Fe0.8Co0.2O3−δ/Gd0.2Ce0.8O1.9−δ–ZrO2 Skeleton/surface coating 800 ∼25% degradation rates after overcoating in 1100 hours of operation Synergistic function of porosity, mixed conductivity and suppressed Sr enrichment 240
La0.6Sr0.4CoO3−δ/ZrO2 Skeleton/surface coating 700 Lower polarization resistances and 19 times slower degradation rates over 4000 h Porosity, mixed conductivity and suppressed Sr enrichment 241
La0.58Sr0.4Co0.2Fe0.8O3−δ/GDC Skeleton/surface coating 900 k chem ∼ 6 times higher than pure LSCF Facilitating dissociative adsorption of O2 242
La0.6Sr0.4CoO3−δ/Al2O3 Skeleton/surface coating 800 Power output reduced from 1.62 W cm2 to 0.742 W cm2 Blocking effect of excessive Al2O3 243
La0.6Sr0.4Co0.2Fe0.8O3−δ/MgO Skeleton/surface coating 650 ASR reducing from 0.49 Ω cm2 to 0.31 Ω cm2 Promotion of charge transfer process 114
La0.6Sr0.4Co0.2Fe0.8O3−δ/CuO Skeleton/surface coating 750 k chem ∼ 9.3 × 10−5 cm s−1, 3.5 times enhancement Additional reactions on both the CuO surface and the LSCF–CuO-gas boundaries (3PBs) 116
La0.6Sr0.4Co0.2Fe0.8O3−δ/NiO Skeleton/surface coating 800 k q ∼ 6.9 × 10−4 cm s−1, 20 times enhancement Promotion of oxygen incorporation process 115
(La,Sr)2FeO4−δ/La0.8Sr0.2FeO3−δ Skeleton/surface coating 650–800 ORR activity enhanced by 10 times Higher catalytic activity of LSF214 and mismatch between LSF214 and LSF113 244
La0.8Sr0.2MnO3/Ba0.5Sr0.5Co0.8Fe0.2O3−δ Skeleton/surface coating 650–750 Electrode resistances of ∼0.101, 0.049 and 0.023 Ω cm2 at 650, 700 and 750 °C respectively Material intrinsic properties and fabrication method 245
La0.84Sr0.16MnO3−δ/Bi1.4Er0.6O3 Skeleton/surface coating 750 10–102 ionic conductivity Effective TPB extension 246
PrSrCoMnO6−δ/La0.6Sr0.4Co0.2Fe0.8O3−δ Skeleton/surface coating 750 R p of 0.093 Ω cm2 after running for 500 h with a performance enhancement of 61.7% as compared with blank LSCF Material intrinsic properties and fabrication method 247
La0.6Sr0.4Co0.2Fe0.8O3−δ/La0.85Sr0.15MnOδ Skeleton/surface coating 700 Power density of 655 mW cm−2 at 700 °C Formation of LSM(C) phase 248
(La0.6Sr0.4)0.995Co0.2Fe0.8O3−δ/La2NiO4+δ Skeleton/surface coating 750 67% increase in peak power density, a low degradation rate of 0.39% for ∼500 h Cation segregation of LSCF and favorable acceptance by LNO of Sr/Co doping. 249
La2NiO4+δ/Ba0.5Sr0.5Co0.8Fe0.2O3−δ Skeleton/surface coating 600 ASR decreased to 0.078 Ω cm2 Shell increased TPB 250
Complete resistivity to CO2 attacks at IT
Er0.4Bi1.6O3/La0.76Sr0.19MnO3+δ Skeleton/surface coating 550–750 Power density of 162 W cm−2; excellent stability in SOFC, SOEC and reversible SOC operating models for over 200 h Fast oxygen ion migration at the heterointerface 6
(La,Sr)CoO3−δ/(La,Sr)2CoO4+δ Computation 500 400 times faster oxygen incorporation kinetics Anisotropy and strain 51
La0.8Sr0.2CoO3−δ/(La0.5Sr0.5)2CoO4−δ Computation 500–600 Oxygen vacancy concentrations enhanced by 102–102.5 Sr segregation 223
(La1−ySry)2CoOδ/La1−xSrxCoO3−δ Computation Anomalous Sr segregation Cation diffusion 57
LaCoO3/LaAlO3 Computation (100) oriented film possessed better OER performance Spin-state transition of Co 40


Based on the compositions, heterostructured oxygen electrodes can be sorted into four categories: (1) perovskite/Ruddlesden–Popper (ABO3/A2BO4), (2) perovskites with different cations (ABO3/A′B′O3), (3) perovskite/simple metal oxides, and (4) others, which will be discussed respectively as follows.

4.1.1 Perovskite/Ruddlesden–Popper (ABO3/A2BO4). The ABO3/A2BO4 heterostructure is one of the most intensively investigated oxygen electrodes.47,48,251 For example, Sase et al.47,216 fabricated a (La0.6Sr0.4)CoO3/(La,Sr)2CoO4 (LSC113/LSC214) bilayer structure using PLD and conducted oxygen isotope exchange experiments at 773 K in 18O-rich oxygen at 0.2 × 105 Pa. Using the SIMS imaging profile, they found distinct 18O enrichment at the interfacial region. The calculated oxygen exchange coefficient was 8 × 10−6 cm s−1, which was three orders of magnitude higher than that of the LSC113 single phase (Fig. 11a).48,237 Yashiro et al.237 also reported that the impedance resistance of porous LSC113/214 electrodes fabricated by screen printing was less than half the impedance resistance for LSC113 single-phase electrodes at 873 K and in 10% O2.
image file: c9ee02230a-f11.tif
Fig. 11 (a) Mapping profile of 18O signals by SIMS at the surface above LSC113/LSC214/CGO after oxygen isotope exchange.47 (b) HAAADF STEM micrograph of the LSC113/LSC214 interface;48 (c) EIS results of the microelectrodes (∼200 μm) for LSC113 films with ∼0.1, ∼0.8, ∼5 and ∼15 nm LSC214 surface decoration and the LSC113 reference at 550 °C at 1% p(O2).48 (d) TEM image and selected area electron diffraction of a LSC113/LSF214 particle.244 Reproduced from ref. 47, 48 and 244 with permission from the Electrochemical Society, copyright 2008; and American Chemical Society publications, copyright 2010 and 2017, respectively.

The ultra-fast oxygen exchange kinetics near the interface of LSC113/214 was confirmed by Crumlin et al.48 using epitaxial La0.8Sr0.2CoO3−δ (LSC113) thin films with partial decoration of (La0.5Sr0.5)2CoOδ (LSC214) (Fig. 11b). Here, the researchers reported that the LSC214 decorated LSC113 presented a 3–4 orders of magnitude enhancement in the surface exchange coefficient (kq) compared with the LSC113 single phase reference, reaching as high as ∼3 × 10−6 cm s−1 in 1 atm O2 at 550 °C (Fig. 11c). Furthermore, Lee et al.230 compared the exchange coefficients for LSC113/LSC214 and LSCF113/LSC214 heterostructures and reported that in 1 atm O2 at 550 °C, both LSCF113/LSC214 (∼7 × 10−8 cm s−1) and LSC113/LSC214 (∼2 × 10−7 cm s−1) exhibited significantly enhanced kq values relative to the LSCF113 reference (∼3 × 10−8 cm s−1) and the LSC113 reference (∼5 × 10−9 cm s−1), respectively.

Recently, Zhao et al.214 also reported that bilayered LSC113/LSC214 was able to maintain superior ORR activities at 873–1173 K relative to single-phase LSC113. At 973 K in air, kq of LSC113/LSC214 was 2.5 × 10−5 cm s−1, which was 10 times higher than that of the LSC113 reference. Moreover, in another study conducted by the same group, Zheng et al.11 fabricated a series of Nd0.5Sr0.5CoO3−δ/Nd0.8Sr1.2CoOδ multilayers with the same total thickness and different numbers of interfaces. By conducting 18O isotope exchange experiments (97.1% 18O isotope enriched, 773 K, 15 s) and utilizing SIMS, the researchers found that the 18O signal strongly concentrated along the NSC214/NSC113 interface. With the increased layers of the heterostructure, kq showed a significant enhancement. Specifically, the bilayer NSC214/113 film (∼5.5 × 10−8 cm s−1) exhibited a ∼41 times higher kq value than that of the NSC113 reference (∼1.3 × 10−9 cm s−1), whereas the 18-layered NSC214/113 film (∼2.9 × 10−7 cm s−1) exhibited a 165 times enhancement.

Hong et al.244 used the infiltration method to fabricate a heterostructured (La,Sr)2FeO4−δ (LSF214)–La0.8Sr0.2FeO3−δ (LSF113) electrode (Fig. 11d). After repeated infiltration of LSF214 onto a LSF113 skeleton (4 times), numerous LSF214 nano-islands were generated, and its chemical surface exchange coefficient (kchem) increased from 1 × 10−5 cm s−1 to 4 × 10−4 cm s−1 accordingly, as calculated by ECR experiments at 750 °C.

Aside from bilayer or multilayer structures, Ma et al.77 also fabricated VAN structured LSC113/LSC214 oxygen electrodes that were coherently grown onto STO(001) and YSZ/GDC(001) substrates using PLD. Results from high resolution STEM-EDX verified the separation of LSC113 and LSC214 columns in near-vertical orientation with a ∼300 nm average size of each column. Here, the ASR of the VAN thin-film electrode (∼2 × 104 Ω cm2) was only ∼10% of LSC113 (∼1.6 × 105 Ω cm2) and LSC214 (∼3.5 × 105 Ω cm2) single phase electrodes in air at 320 °C.

ABO3/A2BO4 electrodes with different elemental composition of the ABO3 and A2BO4 components have also been reported to exhibit enhanced performance. For example, Zhang et al.249 demonstrated that the infiltration of La2NiO4+δ (LNO) into (La0.6Sr0.4)0.995Co0.2Fe0.8O3−δ (LSCF) can decrease the ASR value from 1.34 Ω cm2 to 0.042 Ω cm2 at 750 °C with the activation energy changing from 1.38 eV to 1.06 eV. Here, the resulting cell with the LSCF–LNO cathode demonstrated a 67% increase in peak power density (697 mW cm−2) relative to the cell with LSCF at 750 °C. And after long-term operation at a constant current density of 250 mA cm−2, the degradation rate was reported to be as low as 0.39% after 500 hours’ testing.

4.1.2 Perovskites with different cations (ABO3/A′B′O3). Heterostructured ABO3/A′B′O3 have been reported to demonstrate considerable performance and durability. For example, Lee et al.79 reported that La0.8Sr0.2CoO3−δ (LSC82) thin films with an extremely thin LSM layer covering exhibited significantly accelerated surface exchange kinetics and stabilized surface chemistry. For instance, kq of the LSC82/LSM (∼0.3 nm) bilayer was measured to be ∼3 × 10−8 cm s−1 in 10% O2 at 550 °C, which was nearly 1 order of magnitude higher than that of the LSC82 base film. In addition, the decorated film demonstrated no obvious performance degradation for over 70 h in 1 atm O2 at 550 °C, whereas the activity of the bare LSC82 film rapidly degraded to ∼1% after 20 hours’ annealing (Fig. 12a).
image file: c9ee02230a-f12.tif
Fig. 12 (a) kq of LSC82 with a thin LSM82 coating (0.9 nm) and the LSC82 reference as a function of annealing time.79 (b) Comparison of the electrochemical activities of LSCF decorated with CeO2, PCO and PrO2.234 (c) Schematics of a LSCF backbone and conformal, dense PNM decoration as well as exsoluted PrOx nanoparticles.256 (d) Typical IVP curves and (e) long-term stability performance (at a constant cell voltage of 0.7 V) for Ni–YSZ anode supported cells with different cathodes: bare LSCF, PNM-, PrOx- and hybrid PNM–PrOx catalyst-decorated LSCFs with 3% humidified H2 as the fuel and air as the oxidant at 750 °C.256 Reproduced from ref. 79, 234 and 256 with permission from American Chemical Society, copyright 2014; American Chemical Society, copyright 2018 and RSC, copyright 2017, respectively.

Lynch et al.248 also reported that the electrochemical properties of porous La0.6Sr0.4Co0.2Fe0.8O3−δ (LSCF) cathodes can be enhanced through a uniform La0.85Sr0.15MnOδ (LSM) decorating layer using the infiltration method. The current densities improved from 0.7 A cm−2 to 1.1 A cm−2, resulting in enhanced peak power densities (655 mW cm−2 at 700 °C) in 200 hours’ operation. Results from TEM and convergent beam electron diffraction (CBED) for the aged oxygen electrodes showed that the LSCF skeleton retained its perovskite structure after operation, and the LSM surface coatings exhibited a loss in crystallinity. In another example, Zhu et al.245 fabricated a (Ba,Sr)(Co,Fe)O3 porous cathode and decorated it with a (La,Sr)MnO3 nanofilm through solution impregnation. The polarization resistance of the LSM-decorated BSCF was found to be 0.023 Ω cm2 at 750 °C in air, which was ∼20% lower than that of the undecorated cathode. The researchers also reported that the LSMO layer on the BSCF backbone prevented inherent electrode poisoning by CO2, H2O and SO2 in air, resulting in considerable stability enhancements. Moreover, Wang et al.252 reported that the infiltration of perovskite SrCo0.9Nb0.1O3−δ (SCN10) onto LSCF can lead to an 89.4% reduction in ASR, indicating enhanced ORR/OER kinetics.

4.1.3 Perovskites/simple metal oxides. The combination of perovskites and simple metal oxides in heterostructures can enhance the electrocatalytic activity and electrode stability in SOC operation. For example, Pr-based oxides were reported to be able to decrease the formation energy of oxygen vacancies, whereas Ce-based oxides could stabilize the electrode chemistry and structure. In one study, Chen et al.234 fabricated LSCF/PrxCe1−xO2 bilayers using PLD and reported significant ORR activity enhancements (Fig. 12b). Here, the researchers proposed that the introduction of PrO2 with high oxygen vacancy concentrations onto LSCF can enhance the ORR process by as much as 6 times compared with bare LSCF, reaching ∼10−7 cm s−1 at 600 °C in air. The researchers also suggested that Pr0.2Ce0.8O2 and CeO2 coatings with low oxygen vacancy densities can prevent Sr enrichment and segregation at the surface, resulting in stable operation at 600 °C for ∼60 h in air.

Tsvetkov et al.236 conducted systematic research into the decoration of less reducible cations on perovskite LSC, including V2O5, Nb2O5, TiO2, ZrO2, HfO2 and Al2O3, and concluded that related metal oxide decoration can improve the surface exchange kinetics with the exception of V2O5. A ‘volcano’ relation between kq and the oxygen vacancy formation enthalpy (ΔHVf(MeOx)) was proposed in which optimal kq enhancement (∼30 times) was achieved through HfO2 addition after 54 h in air at 530 °C.

Furthermore, Rupp et al.253 used in situ impedance spectroscopy during pulsed laser deposition (IPLD) to investigate the electrochemical activity of LSC during the deposition of well-defined monolayer fractions of Sr-, Co- and La-oxides. Here, the researchers reported that Co2O3 decoration using one laser pulse reduced the surface exchange resistance (Rsurf[thin space (1/6-em)]exch) by 13%, whereas SrO decoration using one laser pulse (∼13 pmol Sr) increased Rsurf[thin space (1/6-em)]exch by 42 ± 6%. The researchers in this study attributed this difference to the fact that Co decoration can induce more active sites whereas Sr decoration can deactivate LSC surfaces.

The decoration of Zr-based and Ce-based oxides onto perovskite surfaces has also been reported to improve the reaction activity and operation stability of oxygen electrodes.240–242 For example, Gong et al.241 decorated LSC surfaces with less electrocatalytically active ZrO2 using atomic layer deposition (ALD) and reported that the ZrO2 overcoating gradually became porous and mixed conducting after thermal exposure, resulting in elevated ORR properties. In addition, the researchers reported that the ZrO2 coating prevented LSC nanoparticles from agglomerating and suppressed Sr enrichment at the surface during long-term operation. As a result, the nanostructured LSC–ZrO2 electrode exhibited significantly lower polarization resistance and a 19 times slower degradation rate over 4000 h at 700 °C in air as compared with pristine LSC. In another study, Gong et al.240 reported that ZrO2 coatings can reduce the degradation rate of porous LSCF–GDC to ∼25% as compared with undecorated samples during 1100 hours of operation at 800 °C. Saher et al.242 also reported that LSCF skeletons with a porous nanoparticulate GDC layer can exhibit a high surface exchange coefficient (kchem) of ∼3 × 10−4 m s−1 at 900 °C, which was 6 times higher than that of pure LSCF. Here, the researchers suggested that the decoration of GDC particles facilitated the dissociative adsorption of O2, leading to enhanced activities for the heterostructure.

Dispersed MgO,114 NiO115 and CuO116 particles have also been highlighted as promising synergistic catalysts of LSCF electrodes. For example, Yang et al.114 reported that by infiltrating MgO particles onto LSCF skeletons, the ASR of the oxygen electrode can be reduced from 0.49 Ω cm2 to 0.31 Ω cm2 at 650 °C. In addition, researchers reported that the introduction of CuO can greatly improve the surface exchange kinetics of LSCF with kchem rising from 2.6 × 10−5 cm s−1 to 9.3 × 10−5 cm s−1 at 750 °C.116 Furthermore, coatings on cathodes can also enhance the cell performance, in which cells with Ni–YSZ|YSZ/SDC|LSCF–NiO can exhibit a high peak power density of 1.031 W cm−2 at 800 °C, which is ∼1.5 times higher than that of single cells with bare LSCF as the cathode.115

Despite these promising results, however, there are also studies highlighting the fact that surface decorations with simple metal oxides may reduce the electrochemical performance. For example, Kim et al.243 modified La0.6Sr0.4CoO3-based electrodes with a Al2O3 layer using ALD and reported that excessive Al2O3 coating on LSC-based electrodes can negatively affect the power output (reduced from 1.62 to 0.742 W cm2 at 800 °C). In addition, there are also controversial evaluations concerning CoOx and SrO coatings,254,255 in which the results suggest that the surface modification process needs to be rationally controlled. Here, proper amounts of decoration can activate electrode surfaces whereas excessive coating may further block active sites and degrade the performance.

4.1.4 Other types of heterostructured electrodes. In terms of other types of heterostructured electrodes, Ai et al.6 fabricated a special core–shell structured Er0.4Bi1.6O3 (40 wt%)–La0.76Sr0.19MnO3+δ (ESB–LSM) oxygen electrode with high activity and durability using a new gelation and direct assembly method. The single cell with ESB–LSM as the oxygen electrode exhibited a peak power density of 1.62 W cm−2 at 750 °C, which was obviously larger than that of a full cell with the LSM oxygen electrode (0.48 W cm−2). Here, the researchers reported that the uniform coverage of bismuth deposited onto the LSM surface inhibited the grain growth of LSM through thermal ripening and the cell also demonstrated good durability in all fuel cell, electrolysis and reversible SOC modes for over 200 h at 500 mA cm−2 and 750 °C.

Furthermore, Chen et al.256 demonstrated that a hybrid catalyst coating consisting of a conformal PrNi0.5Mn0.5O3 (PNM) thin film and exsoluted PrOx nanoparticles on LSCF obtained using a one-step infiltration process can significantly improve the ORR kinetics and durability (Fig. 12c). The heterostructured cathode reduced the polarization resistance to ∼0.022 Ω cm2 at 750 °C, which was 1/6 that of bare LSCF cathodes. Here, the researchers reported that in full cell operation, anode-supported cells with the hybrid catalyst-coated LSCF cathode exhibited an extraordinary peak power density of ∼1.21 W cm−2 (Fig. 12d) and excellent durability at 0.7 V for 500 h (Fig. 12e). And if applied in BaZr0.1Ce0.7Y0.1Yb0.1O3-based protonic fuel cells, electrodes combining PNM with exsoluted PrOx particles can exhibit excellent electrocatalytic activity with ASRs as low as 0.052 Ω cm2 at 700 °C and operation stability under 0.7 V for ∼500 h.257 In another study, a PrBa0.5Sr0.5Co1.5Fe0.5O5+δ (PBSCF) nanofibre-based cathode with PrOx nanoparticles exhibited high activity for oxygen reduction. The PPD of PBSCF–PrOx|SDC|Ni–BZCYYb reached as high as 0.37 W cm−2 at 500 °C with nearly dry methane as the fuel and air as the oxidant.258

4.2 The role of heterointerfaces in oxygen electrodes

Heterostructured oxygen electrodes demonstrate strongly enhanced performance and in the following section the mechanisms proposed in the literature regarding the effects of heterointerfaces on the oxygen electrode performance are summarized,48,229 such as strain effects,48,51,231 electronic structure reconstructions,40,56,77,200,259 cation diffusion79,223,230,260–262 and extended TPBs.4,48,232,235,263,264 These mechanisms will be discussed in detail respectively in the following sections.
4.2.1 Strain effects. Due to lattice parameter mismatches, crystal lattice distortions are commonly observed near heterointerfaces, leading to lattice strain in heterostructured materials. Since the lattice strain normally presents near the heterointerfacial region (normally several layers of atoms),51,53 strain effects are more pronounced in epitaxial thin films than conventional electrodes. In addition, epitaxial thin films of well-ordered structure are ideal model systems for investigation of the strain effect,265–271 while it's difficult to quantify the strain effect in conventional electrodes. For oxygen electrodes of SOCs, such lattice strain can have a profound influence on the ORR/OER kinetics by not only changing vacancy formation energies and migration barriers but also modifying electronic structures near heterointerfaces.231,265–267

Researchers have proposed that tensile strain can generally increase the free spacing in crystal lattices and decrease bond energies and weaken interactions between ions,53 thus facilitating the formation of oxygen vacancies.231,267 For example, Petrie et al.231 reported that the amount of oxygen deficiency in strained SrCoO3−x can increase with x changing from 0 to 0.25 as the tensile strain increases from +1% to +4.2% (Fig. 13a). Here, the researchers used DFT and proposed that tensile strain can decrease the electronic hybridization between Co 3d and O 2p and further weaken Co–O bonds, leading to a greater intercalation formation enthalpy (Hi) and more thermodynamic oxygen instability in the tensile strained SrCoOx. The researchers also reported that a 2% tensile strain can reduce the activation energy barrier (Ea) by ∼30% and facilitate the process of oxygen diffusion. Such an increase in Hi and decrease in Ea will both result in an oxygen deficient state and further influence the electrochemical properties.


image file: c9ee02230a-f13.tif
Fig. 13 (a) Oxygen deficiency in tensile strained P-SCO determined by XRD and O-K and Co-L2 edge XAS measurements.231 (b) Vacancy formation energies of LSM as a function of strain using an oxygen chemical potential for 1173 K and 0.1 atm pO2.267 (c) Comparison of calculated Ovacancy formation energies for LSC/STO and LSC/LAO with different oxygen vacancy concentrations. The insets exhibit the smaller oxygen vacancy formation energies for LSC/STO.268 (d) Depth profiles of 18O distributions for tensile strained (100) LSC82 thin films on STO and compressive strained LSC82 on LAO after oxygen isotope exchange at 400 °C for 5 min. Reproduced from ref. 228, 231, 267 and 268 with permission from WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, copyright 2016; Elsevier, copyright 2017; WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, copyright 2019 and American Chemical Society, copyright 2013 (https://doi.org/10.1021/nn305987x), respectively.

In another example, Morgan et al.267 used ab initio calculations to develop a quantitative model for the evaluation of strain impacts on vacancy formation energies (Fig. 13b) and proposed that tensile strain can increase lattice volumes, which caused decreased vacancy formation energies. By systemically studying strained LaMnO3, La0.75Sr0.25MnO3, LaFeO3 and La0.75Sr0.25FeO3, the researchers inferred that the vacancy formation energies for most oxides generally declined under tensile strain; a 1% increase in the biaxial strain was estimated to correspond to a ∼30–100 meV decrease in the vacancy formation energy.

Recently, Chen et al.268,269 investigated the critical impact of lattice strain on the oxygen defect chemistry and OER activity of LSC in liquid solutions through a combination of DFT calculations and experimental measurements. Here, the DFT results showed that the oxygen vacancy formation energy of tensile LSC/STO was smaller than that of LSC/LAO (Fig. 13c). As a result, LSC/STO contained more lattice oxygen vacancies than LSC/LAO. These calculations were also consistent with the larger δ values observed in HRXRD and the increased Co2+ signals in XPS characterization of LSC/STO.

Han et al.51 suggested that strain effects can influence not only the formation of oxygen vacancies, but also the incorporation and transportation of oxygen defects. By using DFT+U calculations, the researchers proved that lattice strain near the LSC113/LSC214 heterointerfacial region can enhance the concentration and mobility of oxygen vacancies, leading to highly accelerated oxygen dissociation and incorporation kinetics.265,270 Here, the researchers reported that the tensile strain in LSC113(001) (+1.9%) reduced elastic interactions along the oxygen migration paths and facilitated both oxygen adsorption and oxygen vacancy formation in neighboring regions. In addition, the researchers also reported that the tensile strain on LSC113 in the (110) direction can lead to more available spacing among crystal lattices for oxygen migration, minimizing energy barriers. Furthermore, calculations in this study demonstrated that lattice strain can contribute to 3 × 102 times of conductivity enhancement at 500 °C (considered both in LSC113 and LSC214 together).

There were also some studies indicating that strain effects on electronic structures can greatly influence the charge transfer kinetics in ORR/OER processes. For example, Cai et al.259 studied the dependence of surface electronic structures on strain states in epitaxial La1−xSrxCoO3−δ (LSC) thin films with STO and LAO substrates. Results from in situ STM/STS revealed an electronic structural transformation from a semiconducting state with an energy gap of 0.8–1.5 eV at room temperature to a metallic-like state with no energy gaps at 200–300 °C. The researchers also found that in tensile strained LSC, the electronic density around the Fermi level was strengthened following this transition, facilitating charge transfer in the ORR. And by collaborating with Kubicek et al.,228 these researchers further demonstrated that the surface exchange coefficient (k*) and diffusion coefficient (D*) of the tensile strain of LSC–STO were ∼4 and ∼10 times larger than that of the compressive strain of LSC–LAO, respectively (Fig. 13d).

In a recent review article, Hwang et al.271 discussed the impacts of lattice strain on the electronic structure and electrocatalytic activity of perovskite oxides. They proposed that lattice strain can change the level of octahedral rotation and structural deviation as well as the bond length of metal-oxides, thus modifying the oxide electronic structures through 3d orbital occupancy and M 3d–O 2p orbital overlap.272,273 As the energy gap between M 3d and O 2p centers was considered as a quantitative descriptor of the electronic changes, the lattice strain may therefore have broad effects on not only the surface reactivity such as the oxygen adsorption and dissociation energy, but also the bulk defect energetics such as the oxygen vacancy formation and migration energy.

4.2.2 Cation segregation. Driven by a combination of electrostatic and elastic forces, cations inside lattices tend to segregate to the surface or interface to minimize the total energy and stabilize electrode systems.227,262,274–276 Such cation rearrangement typically occurs on the nanoscale yet has profound impacts on the properties and functionality of heterointerfaces.277

Zhang et al.249 used TEM/EDAX to observe Sr, Fe and Co signal peaks on LNO nanoparticles in LNO-infiltrated LSCF cathodes after long term testing, revealing the occurrence of the cation segregation phenomenon (Fig. 14a). Here, the researchers reported that the segregation of highly-active cobaltic oxides accelerated oxygen surface exchange and improved the electrocatalytic activity. Furthermore, the Sr diffusion increased the concentration of electron holes and enhanced the charge transport process. These resulted in a 67% increase in power output over long-term operation.


image file: c9ee02230a-f14.tif
Fig. 14 (a) TEM image and EDAX spectra of LNO-infiltrated LSCF particles after 1000 h operation.249 (b) HADDF-STEM micrograph of the NSC113/NSC214 interface of the NSC214/113-17L sample and ratios of Sr/(Sr + Nd) and (Sr + Nd)/Co along the (001) direction.107 Reproduced from ref. 107 and 249 with permission from Elsevier, copyright 2014 and 2018, respectively.

Researchers have attempted to uncover the driving forces of cation segregation at heterointerfaces. For example, Zheng et al.107 used HADDF-STEM to obtain direct evidence of cation segregation in the interfacial region of NSC113/214. According to their results, the stacking sequence of atoms along the c-axis was in the order of perovskite (Nd0.5Sr0.5CoO3−δ) and Ruddlesden–Popper (Nd0.8Sr1.2CoOδ), and the (Sr + Nd)/Co ratio conformed to the stoichiometry, respectively. However, the Sr/(Sr + Nd) ratio was found to be enhanced obviously at the interfacial region, revealing that Sr strongly segregated near the NSC113/214 interface (Fig. 14b). The researchers also used DFT calculations to reveal that E(SrNd) (the energy required to replace a surface Nd3+ cation with a lattice Sr2+ cation) decreased significantly at the interfacial region (−0.53 eV), indicating a strong thermodynamic trend that can drive Sr from the perovskite bulk to the interface.

Gadre et al.223 used DFT simulations to calculate cation diffusion at the LSC113/LSC214 heterointerface and reported that Sr tended to migrate to the interfacial region thermodynamically. Moreover, the heterointerface can stabilize high dopant Sr concentrations at the interface and suppress the formation of secondary passive particles (such as SrO). In addition, the researchers reported that the increased concentration of Sr can induce the formation of oxygen vacancies, leading to enhanced electrocatalytic activities. In addition, combining COBRA with ab initio calculations, Feng et al.57 provided atomic-scale structural information on the LSC113/LSC214 heterointerface, in which the signals at (0,0,0) and (0.5,0.5,0) (Fig. 15a and b) exhibited apparent Sr segregation at the interface and near the surface of LSC214. Here, the low SrLa substitution energy in the heterogeneous region was believed to be responsible for Sr segregation. Using ab initio calculations, Lee et al.230 found that the SrLa substitution energy in the LSCF113/LSC214 heterogeneous region was much lower than that of LSC113/214 (Fig. 15c), which was consistent with the weaker Sr interdiffusion trend of LSCF113/LSC214 as observed by AES.278


image file: c9ee02230a-f15.tif
Fig. 15 Electron densities of as-deposited LSCO214/LSCO113/STO thin films along: (a) the (0 0 Z) and (b) (0.5, 0.5, Z) lines using COBRA.57 (c) Up: SrLa substitution energies in bulk LSC214, LSC113 and LSCF113 calculated by DFT simulations. Middle: heterostructure model used in DFT simulations. La/Sr (dark blue), Fe/Co (light blue, center of the octahedra) and O (red). Bottom: SrLa substitution energies of each layer near the heterointerfacial region.230 Reproduced from ref. 57 and 230 with permission from American Chemical Society, copyright 2014 (https://pubs.acs.org/doi/10.1021/jz500293d) and RSC, copyright 2015, respectively.

In addition, Tsvetkov et al.236 proposed that the phase separation of Sr-rich particles was detrimental to the ORR kinetics and that the decoration of less reducible cations (image file: c9ee02230a-t6.tif, Me = V5+, Nb5+, Ti4+, Zr4+, Hf4+ and Al3+) onto perovskite LSC can balance Sr segregation with the ORR kinetics. Here, the researchers suggested that image file: c9ee02230a-t7.tif decoration can reduce the oxygen vacancy concentration acting as reactive sites, while the image file: c9ee02230a-t8.tif coatings can increase the Co oxidation state and decrease the electrostatic attraction of Sr enrichment onto the surface, further suppressing harmful phase separation and stabilizing the surface composition. Based on the results of APXPS/XAS, the researchers summarized that these two factors resulted in a ‘volcano’ relationship between kq and ΔHVf(MeOx). In another study, Rupp et al.253 reported that SrO decoration onto LSC severely deactivated the LSC thin film, whereas deposited Co3O4 re-activated the surface. Here, the researchers used IPLD and found that deposited Sr cations can migrate and attach to highly active sites of inhomogeneous surfaces, hindering ionic and electronic transport in the ORR process,279 leading to the deactivation of active sites. Alternatively, Co3O4 decoration can induce highly active sites on surfaces.280

Surface Sr segregation and separation are major causes of the degradation of Sr containing electrodes. It has been demonstrated that the deposition of a secondary phase to form a heterostructure can effectively suppress the phase separation of Sr. For example, Wen et al.281 proposed that ZrO2 coatings fabricated using ALD can suppress excess Sr segregation in LSC epitaxial films and improve the stability of oxygen electrodes. Here, the researchers suggested that the existence of cation exchange between Zr and Co near the interface can reduce the electrostatic force of surface Sr segregation, thus improving the thermal and electrochemical stability. In another study, Gong et al.241 confirmed that ZrO2 overcoats can optimize nanostructured LSC surfaces by preventing agglomeration and suppressing Sr segregation in long term operation. Similarly, the suppression of surface Sr segregation using surface coatings was also reported for LSM-decorated LSCF,41 Pr0.2Ce0.8O2/CeO2-decorated LSCF,234,282 PSM/PSCM-decorated LSCF,247,283etc.

4.2.3 Electronic structure. The electronic structure has a crucial influence on the electrochemical reaction activity of oxygen electrodes. For example, Jin et al.284 have reported a volcano-shaped relationship between the OER activity and the occupancy of the 3d orbital with an eg symmetry of the surface transition cation. At the heterogeneous interfacial region, the electronic structure of materials can differ significantly from the single phase counterparts. For example, Kuru et al.235 prepared La0.65Sr0.35MnO3 (LSM)/SrTi0.2Fe0.8O3 (STF) multilayers using PLD and demonstrated that the bandgap values decreased to 0.3 and 1 eV for LSM and STF respectively, which were considerably smaller than the bulk counterparts (∼1 eV and ∼2 eV for LSM and STF). Furthermore, Dagotto et al.200 proposed that the displacement of interfacial ions can lead to electronic reconstruction at the interface, which was responsible for the unique electrochemical properties. These changes in electronic structure can also strongly impact charge transfer processes from the electrode to adsorptive oxygen.285,286

By combining focused ion beam (FIB) milling235 with in situ scanning tunneling microscopy and spectroscopy (STM/STS), Chen et al.56 discovered that LSC214 in a LSC113/214 multilayer (ML) can be electronically activated. This electronic activation was highlighted by the smaller bandgap and a reversible transition from a semiconductor state to a metallic-like state with the temperature increasing to ∼250 °C (Fig. 16a). Here, the researchers reported that in the LSC113/214 interface, electron injection from LSC113 to LSC214 can result in band alignment and a decreased distance between the Fermi level and the conducting band of LSC214. The reduced distance can exponentially increase the quantity of available electrons and accelerate the kinetics of electron transfer from the electrode surface to adsorptive oxygen (Fig. 16b). Furthermore, Ma et al.77 reported that VAN-structured LSC113/214 exhibited similar electronic structure changes to ML LSC113/214. The energy bandgap of VAN was 1.5 ± 0.2 eV at room temperature, while metallic-like behavior with no energy gap was found above 250 °C. Here, the researchers proposed that electronic activation and stable surface composition can lead to enhanced ORR activity. In a recent study, Chen et al.80 used HRXRD (high resolution X-ray diffraction) and HAXPES (hard X-ray photoelectron spectroscopy) to probe the distribution of oxygen defects across the heterointerfaces of LSC113/LSC214 and LSC113/LNO214. Here, larger concentrations of oxygen vacancies were found in the LSC113 of LSC113/LSC214 than in the LSC113 of LSC113/LNO214 in a reducing environment, while both the LSC214 and LNO214 layers in the heterostructured samples were found to be more reduced compared with the respective single counterparts (Fig. 16c).


image file: c9ee02230a-f16.tif
Fig. 16 (a) Transformation of apparent energy gaps in single phase LSC113 and LSC214 as well as multilayered LSC113/LSC214 at different temperatures.56 (b) Origin of the enhanced ORR activity at heterostructured LSC113/LSC214 layers.56 (c) Illustrations of how the LSC113/LSC214 and LSC113/LNO214 interfaces induce the formation of local electric fields and influence local oxygen defect equilibria; (left) the misalignment of Fermi levels in LSC113 and LSC214 (LNO214) single phases after the loss of oxygen through annealing at high temperatures, (right) the alignment of Fermi levels in LSC113 and LSC214 (LNO214) heterostructures after annealing through the creation of local electric fields.80 Reproduced from ref. 56 and 80 with permission from WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim, copyright 2013 and American Chemical Society, copyright 2018, respectively.
4.2.4 Extension of TPBs. It is accepted that the pathways of gas-phase molecules, electrons and oxygen ions (or vacancies) are essential for electrochemical reactions, thus a triple-phase boundary is needed.4,264 For EC materials such as LSM and MIEC with poor ionic conductivity, the ORR/OER mainly occurs near the interface of the electrode/electrolyte. Therefore, the introduction of ionic conductors is particularly important in these systems. For example, in LSM–GDC composite electrodes, LSM can provide high electronic conductivity and catalytic capacity, while GDC can act as a highway for oxygen transport,287 as illustrated in Fig. 17(a).
image file: c9ee02230a-f17.tif
Fig. 17 (a) Illustration of an idealized model of an integrated miniature half-cell with sufficient TPB; (b) TEM image and schematic of a LSC113 thin film with LSC214 particle decoration.48 Reproduced from ref. 48 with permission from American Chemical Society, copyright 2010.

Crumlin et al.48 reported high ORR activities on the heterointerface of nano-island LSC214 (La0.5Sr0.5)2CoOδ decorated LSC113 (La0.8Sr0.2CoO3−δ) films, in which they proposed that the dispersive nano-island LSC214 can extend the TPB, leading to excellent ORR activity (Fig. 17b). Wan et al.288 also proposed that the oxygen reduction kinetics of PrBaCo2O5+δ–Sm0.2Ce0.8O1.9 (PBC–SDC) composites can be enhanced through the introduction of 3PB (PBC–SDC-gas), in which the polarization resistances of the oxygen electrode decreased from 0.281 Ω cm2 (for bare PBC) to 0.107 Ω cm2 (for the composite with 60 wt% SDC) at 700 °C. Here, the researchers suggested that the 3PB accounted for more than 80% of active sites in the oxygen incorporation processes.

5. Heterointerfaces in fuel electrode of SOC devices

SOC fuel electrodes can provide active sites for fuel oxidation or CO2/H2O decomposition depending on the operating modes. High ionic conductivity, electronic conductivity, and catalytic activity are essential characteristics. In addition, high resistance to sulfur poisoning and carbon coking are also necessary because SOC fuel electrodes may be fed with H2, H2S, CO and hydrocarbon containing fuels such as syngas, biogas and gasification reformate from hydrocarbons.289–291 Currently, nickel/yttria-stabilized zirconia (Ni–YSZ) has been the most widely used fuel electrode material for SOCs due to its high catalytic activity, operational reliability and acceptable cost.292 However, the long-term durability of Ni–YSZ is inadequate due to inherent redox instability and serious carbon deposition during operation. To address this, studies have recently highlighted the introduction of secondary phases into Ni–YSZ electrodes to form heterostructures as a potential approach to enhance the electrochemical performance and suppress surface coke deposition.59,293,294 In addition, alternatives to Ni–YSZ electrode materials, including various perovskite-based heterostructured oxides, have been developed and investigated, many of which have shown considerable catalytic activity and stability.258,295,296 Furthermore, studies have shown that treating these perovskite-based electrode materials under reducing conditions can further lead to the generation of metallic nanoparticles (known as in situ exsolution) on oxide matrixes and the formation of unique oxide–metal heterostructures. Different from the skeleton/surface coating structure fabricated by conventional approaches (such as infiltration), the concentration of oxygen vacancies can promote the catalytic activity of CO2 electrolysis and ionic conductivity, while the strong bonding of the exsolved metal particles to the parent phase can greatly enhance the stability of the heterostructures under fuel cell operating conditions (Fig. 18).4,297,298
image file: c9ee02230a-f18.tif
Fig. 18 Comparison of heterostructured fuel electrodes fabricated by infiltration and exsolution.

Overall, the development of high-performance heterointerfaces is not only a promising strategy to enhance the electrode performance but can also greatly extend the scope of selection for new electrode materials. Therefore, recent progress in the utilization of heterostructured oxides as high performance fuel electrodes will be summarized in this section to provide direction for the research of more efficient and economical fuel electrode materials to further improve the SOC performance and stability.

5.1 Ni/oxide heterostructures in Ni/YSZ fuel electrodes

Conventional Ni/YSZ electrodes are troubled by surface coking in carbon-containing fuels. To address this, efforts have been made to modify the surface chemistry in which researchers report that extrinsic decoration with simple oxides (BaO, CaO, MgO, etc.) can impact the fuel electrode performance.59,293,294,299,300 For example, finely distributed nanoparticle oxide coatings have been recently deposited onto anode surfaces to generate oxide/metal heterostructures through various surface engineering techniques, including infiltration,301 evaporation deposition,293 carbonate decomposition,59etc. They have shown promise in the efficient enhancement of the electrochemical catalytic properties and the simultaneous extension of lifespans for Ni/YSZ electrodes if applied in hydrocarbon atmospheres.

In one example, Yang et al.293 synthesized a novel BaO–Ni/YSZ anode with a finely distributed Ni/BaO heterointerface using vapor deposition and subsequent reduction and tested a single cell (BaO–Ni/YSZ|YSZ/SDC|LSCF) in CO. Here the researchers achieved a typical PPD of ∼0.70 W cm−2 at 750 °C, which was more than twice that of conventional Ni–YSZ anodes.301,302 Furthermore, the cell in this study provided stable power outputs for ∼100 h with 500 mA cm−2 in wet CO, demonstrating superior coking resistance. In another example, Tao et al.60 found that the BaO/Ni interface can stabilize cathode surfaces against coking in hydrocarbon fuels, in which the peak power density of their oxide cell (Ni–BaZr0.1Ce0.7Y0.2O3−δ (BZCY)–SDC|SDC|LSCF–SDC) reached 570 mA cm−2 at 700 °C in methane in 150 minutes of operation with a low electrode resistance of 0.136 Ω cm2. Likewise, Islam et al.303 reported that 5 wt% BaO loading on Ni/YSZ through infiltration increased the peak power density by ∼40% at 1073 K in 100% CH4.

Researchers have studied the mechanisms of coking resistance properties provided by extrinsic metal oxide decoration.59,60,293 For example, Yang et al.293 proposed that under operating conditions, carbon can be reversibly generated and removed at Ni surfaces through 5 primitive steps, including: (1) CO adsorption onto Ni due to a high adsorption energy (−2.6 eV) and the water-gas shift reaction; (2) carbon deposition on the surface of Ni catalysts due to the dehydrogenation of hydrocarbon fuels or CO disproportionation; (3) strong H2O adsorption on the BaO sites of BaO/Ni(111), leading to barrierless O–H bond cleavage surrounding BaO; (4) the reaction between dissociated OH and adsorbed C on Ni surfaces to form an intermediate COH, which dissociates to CO and H; and (5) CO and H diffusion to the TPB and electrochemical oxidation to CO2 and H2O.

Alternatively, Li et al.59 have studied the origin of enhanced coking resistance through BaO decoration on Ni surfaces using in situ Raman spectroscopy. They found the formation of a thin Ba(OH)2 layer on Ni surfaces during operation in wet hydrocarbon fuels, which further enabled the conversion of deposited coke to CO or CO2 rapidly. Here, the possible chemical reactions occurring near the interface can be summarized as follows:

BaO + H2O ⇔ Ba(OH)2; Cad + Ba(OH)2 → BaO + CO + H2; CO + Ba(OH)2 → BaO + CO2 + H2; BaO + CO2 → BaCO3.

This mechanism was supported by the rapid decrease in the –OH intensity accompanied by the gradually increasing –CO3 signal as measured by in situ Raman spectroscopy (Fig. 19).59 Likewise, Tao et al.60 proposed that the BaO/Ni interface can accelerate water adsorption and enhance the reaction of water-mediated carbon removal, whereas fast oxygen ion transportation and generated steam at the anode can promote hydrocarbon reformation to enhance the performance and stability.


image file: c9ee02230a-f19.tif
Fig. 19 (a) Integrated peak intensities of the carbon G-bands for bare Ni and BaO–Ni as functions of exposure time in wet C3H8 at 450 °C. (b) Collection of time-resolved Raman spectra on Ni powders and (c) on BaO modified Ni powders. Reproduced from ref. 59 with permission from American Chemical Society, copyright 2015.

Despite enhanced surface stability, however, surface decoration needs to be precisely controlled to avoid negative effects such as the formation of insulating alkaline oxides that can block active sites. For instance, the covering of TPB active regions with BaO particles can increase electrode polarization resistances and partly lower power densities.59,294,304,305 To address this, Islam et al.303 recently developed a novel fabrication technique combining microwave irradiation with vapor deposition to control the distribution and quantity of deposited nanosized BaO particles to ensure that additive components were only deposited separately on Ni surfaces.

In addition to BaO, decoration with alkaline earth metal oxides such as MgO and CaO has also been reported to enhance the electrode stability through similar mechanisms. For example, Qu et al.294 modified Ni–SDC anodes using CaO nanoparticles and achieved only slight degradations in performance during operation in a wet CH4 atmosphere for 70 h at 650 °C whereas an unmodified Ni–SDC-based cell failed to generate power within 1.2 h in the same conditions. Hua et al.299 also infiltrated Ni–YSZ cermet anodes with MgO additives and reported an Rp of 0.93 Ω cm2 after 48 h operation, which was 31% lower than that of a NiO infiltrated anode. Furthermore, Lay et al.300 proposed that a moderate amount of MgO decoration on the Ni–YSZ surface can lead to accelerated steam gasification reactions and enable less generation of surface carbon fibers in CH4 atmospheres.

5.2 Fluorite/perovskite heterostructures in Ni/YSZ fuel electrodes

Many perovskite structured oxides have been shown to possess considerable conductivities and superior coking tolerances in application as electrolytes or oxygen electrodes. However, these materials possess limited application as fuel electrodes due to inherent structural instabilities in reducing atmospheres. Despite this, some nanosized perovskites have been shown to remain stable under reducing conditions and currently investigations aimed at introducing such perovskite nanoparticles onto SOC fuel electrode surfaces to form fluorite/perovskite heterostructures and enhance the stability against surface side reactions are being conducted.258,295,296,306

Vincent et al.295 fabricated a YSZ/La0.4Sr0.5Ba0.1TiO3 anode through infiltration and achieved a peak power density in the single cell of 200 mW cm−2 at 850 °C in H2/H2S (5000 ppm). Moreover, Xu et al.296 fabricated a CeO2/La0.3Sr0.7Ti0.3Fe0.7O3−δ composite anode and reported polarization resistances as low as 0.151 Ω cm2 at 850 °C in a CO atmosphere. More recently, Chen et al.258 designed a Ni–BaZr0.1Ce0.7Y0.1Yb0.1O3−δ (BZCYYb)/SDC hybrid SOFC anode (Fig. 20) and reported that the corresponding cell was able to operate in nearly dry CH4 fuel (with ∼3.5% H2O) for more than 550 h at only 500 °C without coke formation.


image file: c9ee02230a-f20.tif
Fig. 20 (a) Schematic of a single cell with yellow and grey grains representing BZCYYb and Ni phases. (b) SEM of the anode after long term operation for ∼500 h in nearly dry CH4, indicating excellent coking tolerance. Reproduced from ref. 258 with permission from Springer Nature, copyright 2018.

In another example, Hua et al.307 reported that decorating Ni/YSZ anodes with PrBaMn2O5+δ nanoparticles can significantly enhance the catalytic activity and durability, leading to a 1.35 W cm−2 peak power density in a biogas atmosphere (containing CH4, CO2 and small amounts of H2S) at 800 °C as well as negligible performance degradation after 100 h of testing. Here, the researchers suggested that through infiltrating the Ni/YSZ surfaces with perovskite oxides, the finely distributed perovskites with high catalytic activity can act as micro-anodes that can increase the TPB area largely and enhance the processing capacity of the anode for converting hydrocarbon fuels (Fig. 21). Furthermore, Irvine et al.4 suggested that the heterogeneous and nanosized decoration of perovskite oxides such as SrTiO3 and LaCrO3 on fuel electrode surfaces can improve the long-term stability, resulting from the superior stability over a wide range of environments and moderate electronic conductivities. This mechanism appears to also be applicable in perovskite-modified Ni/YSZ electrode systems as well.


image file: c9ee02230a-f21.tif
Fig. 21 Comparison of Ni/YSZ anodes before (a) and after (b) PrBaMn2O5+δ infiltration. The infiltrated perovskite nanoparticles resisted carbon species deposition on the Ni/YSZ surfaces and enhanced carbon removal. Reproduced from ref. 307 with permission from Elsevier, copyright 2017.

5.3 In situ assembly of oxide–metal heterostructures through exsolution

To improve the stability of Ni-based electrodes in carbon-containing environments, many perovskite-structured materials have been studied as potential alternatives to conventional Ni/YSZ fuel electrodes. B-site cations in perovskite lattices can be partly reduced in reducing conditions and generate numerous finely distributed metallic nanoparticles, thus forming numerous perovskite–metal heterointerfaces, which is defined as B-cation exsolution.4,7 These in situ exsolved metal normally are strong bonded to the oxide skeleton, leading to facilitated charge and mass transfer processes and high stability of the materials during operation.308

Self-assembled metallic nanoparticles can normally exhibit higher conductivities and catalytic activities than perovskite bulk phases, leading to significant enhancements in fuel electrode electrochemical activity.4,309–312 For example, Yang et al.311 proposed that exsolved NiO particles on SrFe0.85Ti0.1Ni0.05O3−δ (STFNi) electrode surfaces can significantly reduce the ASR from ∼0.4 to ∼0.15 Ω cm2 at 700 °C, in which the anode-supported cell with NiO–STFNi as the fuel electrode can exhibit high peak power densities of 1650, 1420 and 1100 mW cm−2 at 750, 700 and 650 °C respectively. Tsekouras et al.312 further compared La0.4Sr0.4Ni0.06Ti0.94O2.94 (LSNT) with Ni0 exsolution, La0.4Sr0.4Fe0.06Ti0.94O2.97 (LSFT) with Fe0 exsolution and La0.4Sr0.4TiO3 (LST) and found that the exsolution trend of Ni0 was generally larger than Fe0 exsolution. Here, electrolysis cells operating in 47% H2O/53% N2 at 900 °C at −1.5 V with the above cathodes showed reduced HTSE onset potentials (EHTSE) from −1.19 V for the LST cathode to 0.98 V and 0.63 V for the Fe0 and Ni0 exsoluted cathodes, respectively, with Rp decreasing from 1.7 to 1.5 and 1.2 Ω cm2. Likewise, Li et al.309 fabricated a perovskite-structured (La0.2Sr0.8)(Ti0.9Mn0.1)O3−δ (LSTM) skeleton with exsolved Ni nanocrystals on the surface and reported a ∼50% enhancement in catalytic activity for CO2 electrolysis as compared with a bare electrode. The high catalytic activity for CO2 electrolysis is likely associated with the high oxygen vacancy concentration.298 The exsolution of metal particles is often accompanied by formation and aggregation of oxygen vacancies near the interface. Theoretical calculations indicated that the exsolved Ni clusters and oxygen vacancies could synergistically weaken the C–O1 bond, thus activating the adsorbed CO2 molecule and enhancing the CO2 reduction. In addition, the increase in the oxygen vacancy concentration enhances the ionic conductivity of the fuel electrode through a vacancy-mediated mechanism.

Many studies have also confirmed that the surface composition and electrochemical performance of these exsolved particle systems experience no significant decline after many redox cycles, demonstrating considerable operational stability.7,314–317 For example, Liu et al.318 used a double-layered perovskite ((Pr0.4Sr0.6)3(Fe0.85Mo0.15)2O7) with exsolved Co/Fe metallic nanoparticles and found that no graphite was generated during polarization for 100 h of CO2 electrolysis, indicating excellent anti-coking properties. Furthermore, Song et al.319 fabricated a self-assembled dual-phase structure (R-LS0.6FCN) consisting of both SP and RP (SLF214 + LFO113) layers with exsolved Fe–Cu bimetal nanofibers and applied it as the fuel electrode of a SOFC. Here, the researchers reported that the peak power density of the solid oxide cell using R-LS0.6FCN as the anode yielded 1.03 W cm−2 at 850 °C in H2/3% H2O, which was higher than that of a similar single cell with Ni–Fe/SDC cermet as the anode. These researchers also reported that there was no obvious performance degradation after operation in H2/50 ppm H2S or syngas at 700 °C for 100 h, demonstrating high durability against coking/sulfur deposition. Here, such high stabilities were attributed to the formation of nanofiber networks without agglomeration and to the construction of an SP/RP heterointerface at the anode. More studies about the coking resistance capacity of perovskite-based fuel electrodes with exsolved metals are summarized in Table 3.

Table 3 Recent research about improving the coking resistance of fuel electrode via exsolution
Exsolved metal Perovskite precursor Temperature (°C) Atmosphere Cell configuration Performance Ref.
Fe La0.6Sr0.3Cr0.85Fe0.15O3−δ (LSCFe) 800 CH4 LSCFe|YSZ–YSZ–LSM|YSZ PPD ∼ 330 mW cm−2 320
Co Pr0.5Ba0.5Mn0.9Co0.1O2.89 (PBMCo) 900 Syngas PBMCo|GDC–GDC–YSZ–GDC–LSM|GDC PPD ∼ 900 mW cm−2 321
Ni La0.52Sr0.28Ni0.06Ti0.94O3 (LSNT) 800 20% CH4/H2 Slight carbon fiber growth after 4 h exposure 313
La0.9Mn0.8Ni0.2O3 (LMN) 700 CH4/CO2 Negligible change for 24 h 322
Cu La0.5Sr0.5Fe0.8Cu0.15Nb0.05O3−δ (LSFCNb) 800 Wet syngas LSFCNb–SDC–ScSZ–SDC–LSFCNb PPD ∼ 640 mW cm−2; 9.4% degradation rate for 100 h at 0.7 V 323
Co–Fe alloys (Pr0.4Sr0.6)3(Fe0.85Nb0.15)2O7 (RP-PSFN) 800 Wet C3H8 RP-PSFN–CFA|LSGM|BSCF Stable operation for 100 h under 400 mA cm−2 324
Pr0.8Sr1.2(Co,Fe)0.8Nb0.2O4+δ (K-PSCFN) 850 C3H8 K-PSCFN–CFA|LSGM|P-PSCFN PPD ∼ 940 mW cm−2; negligible degradation during 26 cycles of redox testing 325
La0.5Ba0.5Mn0.8Fe0.1Co0.1O3−δ 850 Wet CH4 CoFe–LBMF|LDC–LSGM|BSCF PPD ∼ 503 mW cm−2; stable power output for 200 h 326
La0.3Sr0.7Cr0.3Fe0.6Co0.1O3−δ (LSCrFeCo10) 850 C3H8/H2O LSCrFeCo10–GDC|LDC–LSGM|LSCF–GDC PPD ∼ 700 mW cm−2 327
(Pr0.4Sr0.6)0.3(Fe0.85Mo0.15)2O7 (DLP-PSFM) 750 C2H6 Stable operation for 100 h under 650 mA cm−2 328
Fe–Ni alloys Sr2FeMo0.65Ni0.35O6−δ (SFMNi) 850 Wet CH4 SFMNi–LDC|LSGM|LSCF PPD ∼ 500 mW cm−2, 24 h of stability under 200 mA cm−2 329
(La0.7Sr0.3)(Cr0.85Ni0.1125Fe0.0375)O3−δ (LSCNi-Fe) 850 5000 ppm H2S-syngas LSCNi-Fe|YSZ|YSZ–LSM/YSZ PPD ∼ 400 mW cm−2 and a 1300 mA cm−2 maximum current density 330
La0.5Sr0.5Fe0.8Ni0.2O3−δ (LSFN) 725 Wet syngas LSFN–SDC|ScSZ|SDC–LSFCNb Stable operation for 20 h at 0.7 V 331
Fe–Pb alloys La0.8Sr0.2Fe0.9Nb0.1Pd0.04O3−δ (LSFNP) 800 Dry C3H8 LSFNP|SDC|NBCCo–SDC 25 h operation under 80 mA cm−2 332
Fe–Re alloys LaRexFe0.8O-La3ReO8 (x < 0.2) (LRF) 860 CH4/CO2 No significant carbon deposition after 70 h operation 333
Fe–Cu alloys (La0.75Sr0.25)0.9(Cr0.5Mn0.5)0.9(Cu1−xFex)0.1O3−δ 850 Dry CH4 Cu0.5Fe0.5–LSCM|LSGM |LSM PPD ∼ 40 mW cm−2, negligible degradation after 100 h operation and 10 redox cycles 334
Ni–Ce alloys La0.3Sr0.6Ce0.1Ni0.1Ti0.9O3−δ (LSCNT) 900 CH4 LSCNT–YSZ|YSZ|LSM–YSZ PPD ∼ 600 mW cm−2, no degradation for 80 h under 0.5 V 49
Ni–Cu alloys (La0.75Sr0.25)0.9(Cr0.5Mn0.5)0.9(Ni1−xCux)0.1O3−δ (LSCM-Ni1−xCux) 800 CH4/CO2 Symmetric cell 300 h stability at 0.9 V 335


Alternatively, Neagu et al.313 proposed that the high stability of perovskite–metal heterosystems resulted from a combination of size effects and formation of robust interfaces, in which for a specific La0.52Sr0.28Ni0.06Ti0.94O3 system with in situ exsolved Ni metal (Fig. 22a), after operation in a 20% CH4/H2 environment at 800 °C for 4 h, there was nearly no carbon fiber on the exsolved Ni particles with sizes of 25–60 nm, while carbon growth was found on exsolved Ni particles of ∼80 nm in size. For comparison, there was obvious carbon fiber accumulation on La0.4Sr0.4TiO3 anodes infiltrated by 20 nm Ni particles. TEM micrographs indicated that exsolved nanoparticles were embedded at a considerable depth in the parent perovskite oxide support (Fig. 22b), resulting in a robust interface between the perovskite oxide and the exsolved metal particles. The TEM micrographs and electron diffraction revealed that the exsolved metallic particles could grow epitaxially from the parent perovskite oxide in a specific orientation (perovskite(111), Ni(111)), forming a well-ordered structure across the interface with good stability (Fig. 22c and d). In addition, the cation diffusion across the interface between the metal particles and the parent oxide greatly increases the adhesion of the metal particles to the oxide phases. The strong bonding between the exsolved metal particles and the parent perovskite oxide plays a vital role in preventing particle uplifting and subsequent carbon fiber growth, resulting in high coking resistance and stable catalytic activity in a carbon-containing atmosphere.


image file: c9ee02230a-f22.tif
Fig. 22 (a) Schematic of the possible mechanism of B-site exsolution in a perovskite-structured La0.52Sr0.28Ni0.06Ti0.94O3 model system. (b) HRTEM image of the interfacial region between the perovskite matrix and exsolved Ni nanoparticles. (c) HRTEM micrographs at the perovskite–metal interface, demonstrating the epitaxic atomic planes and orientations. (d) Atomic arrangement at the Ni–La0.52Sr0.28Ni0.06Ti0.94O3 interface according to structure characterization. Reproduced with permission from ref. 313, copyright 2015 Macmillan Publishers Limited.

The driving force for B-site cation exsolution was also investigated by several groups.4,310,336–339 According to Irvine et al.,4,310,313 the exsolution of B-site cations is dynamically driven through a combination of chemical and electrochemical reduction and generally initiates at surface defect sites. Specifically, in lattices experiencing reducing conditions, the reduction of B-site transition metals and the formation of surface defects (i.e. oxygen vacancies) become more favorable, collectively leading to metal nucleation at the surface and the lowering of nucleation barriers through crystal defects.30 More recently, Han et al.336 successfully controlled B-site exsolution in La0.2Sr0.7Ni0.1Ti0.9O3−δ (LSNT) thin films through lattice strain control, resulting in a high degree of Ni exsolution with more than 1100 particles μm−2 and tiny particle sizes of ∼5 nm in diameter. Here, thermodynamic analysis indicated that the small atomic diffusion coefficients of the exsoluted Ni under both tensile and compressive strain were much lower compared to conventionally deposited Ni, indicating a small thermodynamic potential of particle coarsening and agglomeration. Furthermore, the researchers suggested that due to the small size of the exsoluted Ni and strong interactions between the embedded Ni and perovskites, carbon fibers grew in “base growth” without particle growth. The key factor was deduced to be the mismatch-strain relaxation energy (ΔGmr), which can reduce nuclei sizes and nucleation barriers and simultaneously quicken nucleation rates, leading to smaller exsolution particles with higher densities.

Alternatively, Kwon et al.337,338 explained B-site exsolution in terms of thermodynamics, in which, based on density functional simulations, the researchers proposed that in a PrBa(Mn,T)2O5+δ (T = Fe, Co and/or Ni) double-perovskite model system, substituted cations such as Co2+ and Ni2+ possess lower exsolution energies than the host cation Mn2+ (−0.55 and −0.50 eV vs. −0.47 eV) and demonstrate more favorable thermodynamic trends. In addition, Co/Ni doped PrBa(Mn,T)2O5+δ exhibits a lower surface oxygen vacancy-formation energy than undoped samples (2.46 and 2.85 eV vs. 2.97 eV), which can also assist in stabilizing the self-grown metallic phase.

6. Summary, challenges and possible research directions

SOCs are promising and environmentally friendly devices that can achieve efficient conversion between electricity and chemical energy. Tremendous efforts involving the understanding and control of heterointerfaces have been undertaken to improve the performance of SOC materials at intermediate temperatures. For heterostructured electrolytes, significantly enhanced ionic conductivities are attributed to lattice strain, dislocation and space-charge effects. Due to the presence of lattice strain, cation segregation, modified electronic structures and expanded TBPs, many heterostructured oxygen electrodes were reported to show outstanding ORR/OER activities. Decorating suitable secondary oxide decoration on the surface presents an effective approach to improve both the reaction activity and long-term stability of oxygen electrodes. For fuel electrodes, different types of heterostructure, particularly oxide skeletons with exsolved metal nanoparticles, have been reported to exhibit good fuel oxidation activity and high resistance to sulfur poisoning and carbon coking. Despite many successful studies about improving the performance of SOC components through heterointerface engineering, there are still many challenges to overcome, which require further systematic investigation.

First, precise control of the composition and microstructure of heterointerfaces is necessary for the rational design of novel electrode or electrolyte materials via interface engineering. It has been reported that the atomic structure of the heterointerface such as local strain and dislocations can profoundly impact the ionic conductivity and/or the electrocatalytic activity of the heterostructure. The use of thin film techniques such as PLD, ALD and MBE presents unique advantages in controlling the atomic structure of the heterointerfaces, which makes them idea tools for synthesis of novel heterostructured SOC components. The challenges that need to be overcome are the high price of the equipment and the slow growth rates of these thin film techniques.

Secondly, advanced characterization techniques, particular the ones with in situ measurement capability, are needed to further reveal the role of heterointerfaces in determining the ionic conductivity and electrocatalytic activity of the heterostructure. Especially, it is necessary to probe how the interface evolves under the working conditions of SOCs, such as high temperature, a reactive gas environment and electrical bias. There have been several successful attempts to use in situ STM, XPS, and SIMS to investigate the evolution of the electronic structure, cation valence and ion distribution at the interfacial region at elevated temperature or under bias.11,56,233

Thirdly, although several factors have been proposed to explain the impact of heterointerfaces, an overall theoretical model that describes the role of heterointerfaces in determining the transport properties and catalytic activity of SOC components is still lacking. Advanced theoretical modelling and simulation need to be carried out to be combined with experimental results to uncover the effects of heterointerfaces, hence providing guidance for the rational design of novel materials.

Finally, besides improving the performance of each component of SOCs, system level optimization is also necessary. The compatibility of SOC materials with other parts of the system such as interconnection materials needs to be tested. The solid oxide cell and stack design and the thermal management of the whole system are also critical for the long stability of devices.

While SOC components are taken as examples in this review to introduce the influence of heterointerfaces on the conductivity, electrochemical activity and stability, the mechanism of the performance improvement and methodology for controllable fabrication of interfaces are applicable to other energy conversion systems for a wide range of applications such as photo/electrochemical water splitting, solar thermal CO2 reduction, and lithium ion batteries.

Nomenclature and acronyms

ALDAtomic layer deposition
ASRArea surface resistance
BSCFBa1−xSrxCo1−yFeyO3−δ
BZCYBaZr0.4Ce0.4Y0.2O3
BZOBaZrO3
BZYBaZrxY1−xO3−y
CFACo–Fe bi-metallic alloy
COBRACoherent Bragg rod analysis
CSZZrO2 + CaO
DFTDensity functional theory
DP-BSCFWDouble perovskite Ba0.5Sr0.5(Co0.7Fe0.3)0.687W0.312O3−δ
ECElectron conduction
EELSElectron energy loss spectroscopy
EPDElectrophoretic deposition
HAXPESHard X-ray photoelectron spectroscopy
HRXRDHigh resolution X-ray diffraction
HRTEMHigh resolution transmission electron microscope
HTPCHigh-temperature proton conductor
ICIonic conduction
LAOLaAlO3
LCPLaCePrOx
LNOLaNiOδ
LSC113La1−xSrxCoOδ
LSC214La2−xSrxCoOδ
LSCFLa1−xSrxCoyFe1−yOδ
LSCMLa1−xSrxCoyMn1−yOδ
LSCMC(La0.75Sr0.25)0.9(Cr0.5Mn0.5)0.9Cu0.1O3−δ
LSCMN(La0.75Sr0.25)0.9(Cr0.5Mn0.5)0.9Ni0.1O3−δ
LSGMLaxSr1−xGayMg1−yO3−δ
LSFLa1−xSrxFeOδ
LSMLa1−xSrxMnOδ
LSZGLi13.9Sr0.1Zn(GeO4)4
MBEMolecular beam epitaxy
MIECMixed ionic and electronic conductor
MLMultilayer
NEXAFSNear edge X-ray absorption fine structure
NGONdGaO3
NSC113Nd1−xSrxCoOδ
OEROxygen evolution reaction
ORROxygen reduction reaction
PLDPulsed laser deposition
PPDPeak power density
PSCMPrSrCoMnO6−δ
RPRuddlesden–Popper
RP-PSFNRP type layered (Pr0.4Sr0.6)3(Fe0.85Nb0.15)2O7
SCDCSm/Ca co-doped ceria
SCFNSrCo0.2Fe0.6Ni0.2O3
SDCSamarium doped ceria
SIMSSecondary-ion mass spectrometry
SOCSolid oxide cell
SOECSolid oxide electrolysis cell
SOFCSolid oxide fuel cell
SP-BSCFWSingle perovskite Ba0.5Sr0.5(Co0.7Fe0.3)0.6875W0.3125O3−δ
SSC–GDCSm0.5Sr0.5CoO3–Gd0.1Ce0.9O2−δ
STEMScanning transmission electron microscope
STFSrTi0.2Fe0.8O3
STM/STSScanning tunnelling microscopy/spectroscopy
STOSrTiO3
TEMTransmission electron microscope
TOF-SIMSTime of flight secondary ion mass spectroscopy
TPB/3PBTriple phase boundaries
VANVertical aligned nanocomposite
XANESX-ray absorption near-edge structure
XASX-ray absorption spectroscopy
XPSX-ray photoemission spectroscopy
YBCO(Y,Ca)Ba2Cu3O7
YSZYttira-stabilized zirconia

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was supported by the National Natural Science Foundation of China (No. 91645126, 21273128, 11975102 and 21677162), the ‘Tsinghua University Initiative Scientific Research Program’ (2018Z05JZY010), the ‘Program for Changjiang Scholars and Innovative Research Team in University’ (IRT13026), Guangdong Innovative and Entrepreneurial Research Team Program (No. 2014ZT05N200), Phillips 66 Research Center, and the ‘Tsinghua-MIT-Cambridge’ Low Carbon Energy University Alliance Seed Fund Program (201LC004). All of the above financial support is gratefully acknowledged.

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Footnote

These two authors contributed equally to this article.

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