Metal recovery from ‘black mass’ of spent alkaline batteries using aqueous protic ionic liquids and deep eutectic solvents

Abstract

Black mass, the crushed electroactive residue of the battery recycling process, is a valuable secondary source of critical metals. In this work, we present a two-step process, employing deep eutectic solvents and protic ionic liquids for low-temperature fractionalisation of black mass. This method achieved selective recovery of Zn and Mn, demonstrating a more sustainable and efficient alternative to conventional metal separation techniques.

Graphical abstract: Metal recovery from ‘black mass’ of spent alkaline batteries using aqueous protic ionic liquids and deep eutectic solvents

Supplementary files

Transparent peer review

To support increased transparency, we offer authors the option to publish the peer review history alongside their article.

View this article’s peer review history

Article information

Article type
Communication
Submitted
09 Sep 2025
Accepted
03 Oct 2025
First published
06 Oct 2025
This article is Open Access
Creative Commons BY-NC license

RSC Sustainability, 2025, Advance Article

Metal recovery from ‘black mass’ of spent alkaline batteries using aqueous protic ionic liquids and deep eutectic solvents

S. Koutsoukos, C. Liu, K. V. Kinhal, T. Liu, F. P. Roche and F. Malaret, RSC Sustainability, 2025, Advance Article , DOI: 10.1039/D5SU00737B

This article is licensed under a Creative Commons Attribution-NonCommercial 3.0 Unported Licence. You can use material from this article in other publications, without requesting further permission from the RSC, provided that the correct acknowledgement is given and it is not used for commercial purposes.

To request permission to reproduce material from this article in a commercial publication, please go to the Copyright Clearance Center request page.

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party commercial publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page.

Read more about how to correctly acknowledge RSC content.

Social activity

Spotlight

Advertisements