Muhammed Boye
Jallow
,
Kun
Huang
and
Min
Qiu
*
Human Phenome Institute, Fudan University, Pudong New District, Shanghai 201203, China. E-mail: mqiu@fudan.edu.cn
First published on 23rd May 2025
The advent of lipid nanoparticle (LNP) technology has marked a significant breakthrough in the field of drug delivery, offering unprecedented opportunities in gene therapy, vaccine delivery, and personalized medicine. The use and effectiveness of LNPs greatly depend on their optimization, often tailored to specific routes of administration. Different routes can significantly influence organ distribution, expression kinetics and therapeutic outcomes of LNPs, with the choice of the route dependent on LNP properties, target sites, and therapeutic indications. In this review, we summarize recent studies that highlight the versatility of LNPs, through optimization for delivery across different routes of administration, while scrutinizing the route-dependent formulation strategies. We then outline key challenges facing LNP optimization for site-specific RNA administration and propose future prospects for employing appropriate administration routes to develop LNP-based RNA medicines.
The LNP/RNA system can be administered through various routes, including systemic, local, oral, or inhalable delivery. Due to the unique barriers associated with each route of administration, the physicochemical properties of LNPs must be carefully optimized to enhance efficacy while minimizing toxicity.5–7 For instance, the oral administration route has been shown to have the lowest bioavailability of drugs among all routes, although it is the most convenient and least invasive route.8 This is due to its characteristic gastrointestinal effect, as well as the first-pass effect in the liver. The super-protective blood–brain barrier which mainly protects the brain from foreign materials is unique to the challenges of systemic delivery to the brain.9 Other routes are also characterized by their own unique physiological barriers that greatly influence the therapeutic efficacy of the drug cargo. The barriers to inhalation mRNA delivery include anatomical complexity and physiological clearance, enzymatic degradation, and fluid dynamics.6 Hence, it is important to understand the properties of each route, so that LNP formulations are designed to achieve maximum bioavailability, minimum toxicity, and thus maximum efficacy.
Before delving into specific administration routes, it is crucial to understand the general principles of LNP design.10 LNPs typically comprise of a lipid bilayer enclosing the therapeutic payload, and mainly consist of four components: ionizable lipids, neutral phospholipids, cholesterol, and PEGylated lipids.4,11 However, composition can vary depending on the targeted route, that is, some LNPs can be five-, three-, or two-component systems.7,12 Ionizable lipids are typically the core components of LNPs, and exhibit a positive charge at acidic pH, thus allowing nucleic acids to aggregate into LNPs during the preparation process.13 After cellular internalization, the ionizable lipids become protonated in the acidic endosomes and interact with anionic endophospholipids to form conical ion pairs incompatible with the bilayer, resulting in membrane fusion, endosomal escape, and finally, cargo release.7 Phospholipids, with their strong bilayer formation characteristics and high phase transition temperature, and cholesterol, with its excellent membrane fusion ability, ensure the structural stability of LNPs, regulate transfection efficiency, and promote endosomal escape and intracellular uptake of mRNA.4,5 PEG-lipids play important roles in improving hydrophilicity, determining LNP size, preventing LNP aggregation to maintain stability and rapid removal, and improving the circulation half-life of LNPs in the blood.14–16 In parallel, emerging insights into structure–activity relationships—particularly how variations in lipid head groups, tail length, and linker chemistry influence endosomal escape, immune activation, and cellular uptake—have provided valuable guidance for rational LNP design.17 For example, shorter lipid tails may enhance the potency of LNPs encapsulating larger mRNAs, while longer lipid tails can improve delivery efficacy for smaller mRNAs.17 Additionally, unsaturated tails may facilitate membrane fusion and promote endosomal escape.18 Each of the LNP components can be designed and optimized to meet the challenges provided by each route of administration in order to achieve maximum bioavailability in target sites, and thus maximum therapeutic efficacy.16,19
Key factors in LNP design include lipid composition, particle size, surface charge, and PEGylation, with each playing a crucial role in determining absorption, adsorption, biodistribution, cellular uptake, and release kinetics.5 Each of these factors can be optimized to address the challenges posed by the selected route of administration.10,19,20 For example, in intravenous administration where plasma proteins in the bloodstream play a key role in the biodistribution of the therapeutic cargo, adsorption efficiency is a key process.10 The LNP surface may be modified to achieve active targeting, such as by modifying the surface with antibodies, ligands, or other adjuvants to achieve specific targeting.12 That is, in systemic administration, advanced strategies in LNP design include the incorporation of modified PEGylation to extend circulation time, the use and modification of ionizable lipids for improved endosomal escape, and the incorporation of targeting ligands for cell-specific delivery.21 These strategies are often employed complementarily to achieve the desired biodistribution and therapeutic outcomes.
Technological advancements have played a pivotal role in improving LNP production. Among these, microfluidic mixing has become the standard for laboratory- and clinical-scale synthesis due to its reproducibility and ability to precisely control nanoparticle characteristics. This method relies on rapid mixing of an ethanol–lipid solution with an aqueous RNA-containing buffer, yielding monodispersed LNPs with high encapsulation efficiency and tunable sizes.22,23 Furthermore, scalable microfluidic systems using T-shaped mixers and herringbone structures have enabled continuous production at industrial volumes.24 Alternative approaches like membrane micromixing—where ethanol is diffused through ceramic membranes into an aqueous phase—offer another scalable, low-shear method to maintain consistency in size and loading characteristics, even at large volumes.25 Complementary characterization techniques, including dynamic light scattering (DLS), zeta potential analysis, cryo-electron microscopy (cryo-EM), and RNA-specific fluorescence assays like RiboGreen, are used to assess particle size, surface charge, morphology, and encapsulation efficiency.26 These tools are essential not only for ensuring formulation reproducibility but also for predicting biological performance. Smaller particles with narrow polydispersity indices typically exhibit enhanced tissue penetration and lymphatic drainage, while surface charge influences interactions with cell membranes and extracellular matrices. Cryo-EM provides high-resolution structural validation, enabling researchers to visualize lamellarity, core architecture, and lipid layer integrity, which can correlate with stability and release kinetics. Furthermore, accurate determination of encapsulation efficiency using RiboGreen or SYBR-based dyes ensures that the therapeutic RNA is sufficiently protected within the nanoparticle, reducing susceptibility to nucleases during systemic circulation. Together, these formulation and design insights as well as the analytical techniques form the foundation for a quality-by-design approach, which is critical when adapting LNPs to specific administration routes. Thus, accordingly, rational LNP design must consider route-specific challenges to ensure sufficient bioavailability and therapeutic impact.10
While there have been many reviews on LNP optimization for RNA delivery in relevant literature, few published reviews have focused primarily on the versatility of LNPs across the different delivery routes. The versatility of LNPs lies in their ability to be systematically modified to achieve precise biodistribution profiles, enabling therapeutic delivery to specific organs or tissues. This adaptability underscores the importance of tailoring LNP composition to meet the demands of different therapeutic targets while maintaining safety and efficacy. This review article elaborates on LNP optimization specific to different routes of administration for RNA delivery (Scheme 1), highlighting the key modifications of physicochemical properties, challenges to be addressed, and examples of case studies for each route. The article then details a comparative analysis of the different optimization strategies for various routes and their future perspectives.
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Scheme 1 Versatile LNPs across various routes of administration. Created with https://BioRender.com. |
Optimization by changing the ratio of lipid components in the LNP could potentially confer different therapeutic efficacies in the liver. Han et al. created an LNP loaded with Cas9 mRNA and mouse AT-targeted sgRNA to edit the AT gene and inhibit the activity of antithrombin.30 While the typical molar ratio of the components of the LNP formulation is 50:
38.5
:
10
:
1.5, this LNP carrier was composed of ionizable lipid, phospholipid, cholesterol, and PEG lipid at a molar ratio of 26.5
:
20
:
52
:
1.5. Intravenous administration of this LNP resulted in accumulation in the liver and long-term therapeutic effects on haemophilia A and B in mouse models, without causing hepatotoxicity or off-target toxicity. These results demonstrated the safety and effectiveness of this LNP for haemophilia treatment.
Modification of LNPs with targeting ligands is the most straightforward method for non-hepatic RNA delivery. For example, Huang et al. developed tumor-targeted LNPs by integrating a bispecific T-cell engaging (BiTE) mechanism, modifying lipid composition to achieve selective tumor localization while minimizing hepatic uptake.32 The LNP they used was composed of DMG-PEG, DSPC, cholesterol, and a different ionizable cationic lipid, IC8, with a size of 118 nm and a surface charge of 10 mV. After intravenous injection, the BiTE mRNA-loaded LNP primarily accumulated in the liver and spleen, inducing the activation of T cells specific to B7H3-positive tumor cells. Beyond general strategies for reducing hepatic uptake, other approaches for extra-hepatic delivery via intravenous routes involve engineering LNPs for cell-specific targeting. This is often achieved by functionalizing the LNP surface with ligands or antibodies that selectively bind to receptors on target cells, in addition to optimizing the internal lipid composition. To realize a cell-specific mRNA therapy for inflammatory bowel disease (IBD), Veiga et al. prepared an antibody-modified LNP for targeted delivery of IL-10 mRNA to Ly6c+ inflammatory leukocytes.21 They used an ASSET (anchored secondary scFv enabling targeting) micelle, an original modular targeting platform that bridges LNPs with targeting antibodies under mild conditions. After intravenous injection into dextran sodium sulfate-induced colitis mice, this surface-modified LNP actively targeted Ly6c+ leukocytes and induced the production of IL-10, significantly inhibiting inflammation in the colon. Similarly, the hydrophobic properties of cell membranes can be exploited to enhance cellular uptake and regulate Kupffer cell immune responses by increasing the size of LNPs and modifying their surfaces with hydrophobic molecules.33 In another study, researchers developed liver sinusoidal endothelial cell (LSEC)-targeted LNPs to treat peanut-induced food allergies.34 This targeting capability was achieved by modifying LNPs with mannose, incorporated into the formulation as DSPE-PEG2k-Mannose. The resulting LNPs, approximately 150 nm in size with a neutral surface charge, showed high accumulation in the liver following intravenous injection. Cellular uptake by LSECs was significantly greater than with unmodified LNPs. These mannose-modified LNPs offer a promising platform for treating allergic disorders and autoimmune diseases.
Apart from modifications of targeting ligands, the addition of a fifth component to the LNP formulations has also been shown to redirect LNPs to tissues such as the lungs, spleen, or lymph nodes. In one study, the Siegwart group developed passive targeting LNPs called selective organ targeting (SORT) nanoparticles.35 These LNPs include a fifth lipid added to the traditional four-component LNP composition, enabling selective targeting of organs such as the liver, lungs, and spleen after i.v. injection (Fig. 1). To target the liver, the ionizable cationic lipid DODAP was incorporated into the LNP formulation as the fifth lipid, enhancing encapsulation and intracellular release of the nucleic cargo. The anionic 18PA lipid was incorporated to ensure targeting to the spleen, modulating the charge and stability of the LNP and enhancing membrane fusion. To target the lungs, the cationic DOTAP lipid was incorporated as the fifth lipid to further enhance encapsulation efficacy. They found that the incorporation of the fifth lipid altered the biodistribution to target organs, and this effect was related to the proportion of the fifth lipid and the categories of serum proteins that bind with LNPs after intravenous injection.35,36
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Fig. 1 Design of selective organ targeting (SORT) nanoparticles and their organ-specific targeting delivery after intravenous injection. Typical four-component LNPs with fixed ratios mainly deliver to the liver, which is caused by the interactions between adsorbed ApoE on LNPs and LDL receptors on hepatocytes. To realize organ-specific drug delivery, the fifth component SORT lipid (DOTAP: red, 18PA: green, DODAP: blue) was added to the prescription of LNPs. By changing the SORT lipid with different charges or adjusting the percentage of the SORT lipid, organ-specific systemic delivery of LNPs can be realized. Briefly, cationic lipids (DOTAP), anionic lipids (18PA), and ionizable lipids (DODAP) help LNPs target to the lungs, spleen, and liver, respectively.36 ©2021. Published under the PNAS license. |
Extra-hepatic selective organ targeting can also be achieved by adjusting new lipid structures. A study by Qiu et al. aimed to systemically deliver LNPs co-loaded with mRNA to the lungs to treat pulmonary lymphangioleiomyomatosis (LAM).37 Lung delivery via systemic administration requires smaller LNPs with highly stable PEG coatings to navigate through pulmonary capillaries without aggregation. Using a library screening approach, they identified LNPs with cationic lipids containing tails with amide bonds (referred to as N-series LNPs) that selectively targeted the lungs, unlike O-series LNPs, which mainly targeted the liver.38 Targetability to the lungs could be explained by specific interactions with unique plasma proteins that adsorbed onto the surface of the N-series LNPs. Additionally, by tuning the head group structure of the N-series LNPs, they were able to selectively target different pulmonary cell types. Their study demonstrated highly efficient LNP–mRNA delivery to the lungs, reducing the tumor burden of LAM. The study also highlighted how modifying the lipid components of the delivery system according to the route of administration can result in more ideal therapeutic effects.
Finally, optimization of LNP formulations with analogs or ratios can also lead to non-hepatic RNA delivery. In a study by Paunovska et al., researchers developed LNPs specifically targeting Kupffer cells by incorporating various types of cholesterol into their formulations.39 They found that the structure of cholesterol played a critical role in the targeting efficiency. Using the fast identification of nanoparticle delivery (FIND) system, which employs a DNA barcode-based platform to evaluate how over 100 LNPs deliver mRNA to target cells within a single mouse, the researchers demonstrated that oxidized cholesterol enhanced mRNA delivery to liver microenvironment cells, including Kupffer cells and LSECs.40 This differed from traditional LNPs, which primarily target hepatocytes.38 Another study demonstrated that the proportion of PEG lipids in LNPs significantly influences their cell-specific targeting ability in the liver after i.v. injection.41 When the PEG lipid content was increased from 1.0% to 3.0%, LNPs preferentially targeted hepatocytes while reducing delivery to Kupffer cells and LSECs. However, substituting a portion of the PEG lipid with mannose-modified lipids redirected LNPs specifically to LSECs. These findings highlight how fine-tuning the proportion and composition of PEG lipids can enable efficient navigation within the bloodstream to achieve cell-specific RNA delivery, expanding the potential applications of LNP technology.
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Fig. 2 Schematic representation of i.m., i.d., and s.c. administration routes showing the characteristic immune cell-rich layers ideal for vaccination purposes. Created with https://Biorender.com. |
The dermal layer of the skin is very rich in professional antigen-presenting cells, such as Langerhans cells and dermal dendritic cells, making it also an attractive target for vaccine delivery.48 Intradermal administration can facilitate efficient antigen transport to lymph nodes, inducing potent immune responses while enabling dose-sparing strategies. This can reduce costs associated with vaccine production, storage, and transportation, thereby expanding the global vaccine supply chain.49,50 The potential of LNPs for intradermal delivery of saRNA vaccines was demonstrated by studies highlighting their ability to elicit strong immune responses with lower doses compared to other routes.50,51 Despite these advantages, published data on intradermal LNP delivery remain limited. Some studies suggest that optimizing LNP size, charge, and lipid composition could further enhance their efficacy.52 For example, LNPs modified with ionizable lipids tailored for dermal cell uptake may enable improved transfection efficiency. Additionally, micro needle-based i.d. delivery systems that combine physical and chemical methods for LNP deposition into the dermal layer are currently being explored as a next-generation approach to improve RNA vaccine delivery.53
Subcutaneous injection delivers LNPs into the adipose tissue beneath the dermis, an area abundant in innate immune cells (Fig. 2) such as macrophages, dendritic cells, and antigen-presenting cells.55,56 Subcutaneous administration is advantageous for achieving sustained release and targeted delivery, making it an attractive route for therapeutics requiring prolonged systemic exposure.55,57 Optimizing LNP size, PEG-lipid type, and surface modifications is essential to maximize efficacy in s.c. delivery. The study by Sam Chen et al. investigated siRNA-loaded LNP formulations for s.c. administration, focusing on parameters such as size, PEG-lipid dissociation rate, and hepatocyte-specific targeting ligands.55 LNPs with intermediate sizes (∼45 nm) and slow-dissociating PEG-lipids (PEG-DSG) exhibited optimal liver accumulation and achieved an 80% reduction in Factor VII (FVII) gene levels at 1 mg siRNA per kg body weight. By contrast, smaller LNPs (∼35 nm) with either rapidly dissociating PEG-DMG or PEG-DSG were less effective, but their activity improved significantly when 0.5 mol% of GalNAc-PEG lipid was added. This demonstrated the importance of balancing size and surface modifications for effective s.c. delivery.
Nebulization is currently the go-to method for inhalation route formulations.6,76 Firstly, the LNPs undergo nebulization to generate small droplets capable of flowing through the respiratory tract. However, nebulization often damages the original structure of the LNPs, leading to reduced mRNA encapsulation or transfection efficiency. Secondly, the nebulized LNPs must meet particle size and surface charge requirements to overcome mucosal barriers and enzymatic degradation within the nasal cavity.77 To overcome the challenges of nebulization, Lokugamage et al. developed a screening method to identify optimal LNP compositions for mRNA delivery via nebulization.6 Their findings revealed that a higher molar ratio of PEG lipids improved the performance of cationic helper lipids, a critical factor for achieving low-dose mRNA delivery. Specifically, they formulated mRNA-loaded LNPs for lung delivery using a combination of modified polyethyleneimine compound 7C1, cholesterol, DMG-PEG2k, and the cationic lipid DOTAP. The inclusion of a high proportion of DMG-PEG2k (55%) enhanced lung delivery efficiency, outperforming LNPs used in clinical settings at the time. Nevertheless, aerosolization through nebulization poses unique challenges to LNP integrity.77 Tam et al. reported that nebulized LNPs exhibited increased particle size and reduced encapsulation efficiency, likely due to the shear forces exerted during the nebulization process.65 To address these limitations, the researchers developed LNPs specifically designed to target airway epithelial cells via the non-invasive intranasal route. Their study explored various helper lipids, including DSPC, DOPC, DOPE, DOPG, egg sphingomyelin (ESM), and DOPS, which influence the uptake efficiency by host cells. Dynamic light scattering measurements revealed that all LNP formulations maintained an average particle size of less than 100 nm and a polydispersity index below 0.2, indicating uniform and stable particles. In vivo experiments demonstrated that LNPs containing helper lipids such as DSPC, DOPC, ESM, or DOPS, loaded with luciferase mRNA, significantly increased luminescence expression in the nasal cavity and lungs, achieving levels at least 10 times higher than the baseline control. These results highlight the adaptability of LNP formulations for airway-targeted gene therapy. Other research studies addressed the nebulization bottleneck by completely substituting the PEG component with a zwitterionic polymer (ZIP)–lipid conjugate to greatly enhance the nebulizer stability.78 LNPs formulated with ZIP–lipids (ZIP–LNPs) were stable to nebulization across a wide range of formulation parameters. The optimized ZIP–LNP formulation, containing reduced cholesterol content relative to traditional PEG-lipid LNPs, demonstrated improved inhaled mRNA delivery in both healthy and muco-obstructed mouse lungs. Repeat administration of the optimized ZIP–LNP formulation was well tolerated and did not result in pulmonary inflammation. Their study demonstrated the potential of zwitterionic polymer–lipid conjugates for improving the performance of inhaled mRNA-LNP formulations.
Besides delivering drugs to the lungs and epithelial cells of the airways, intranasal delivery can also bypass the systemic circulation and, unlike systemic delivery, which must overcome the highly restrictive blood–brain barrier (BBB), this route exploits direct pathways to the brain (Fig. 3(B)) via the olfactory and trigeminal nerves.77,79 While traditional systemic administration often fails to achieve therapeutic concentrations in the central nervous system (CNS), intranasal delivery can directly access the brain.80 The tunable composition of LNPs effectively addresses key challenges such as mucosal barriers (Fig. 3(B)), enzymatic degradation in the nasal cavity, and the need to circumvent the blood–brain barrier (BBB). For example, Sandbhor P et al. explored transferrin (Tf)-enhanced, nasal-targeted LNPs (Tf-PTX-LNPs) for the concomitant delivery of PTX (paclitaxel) and miltefosine (HePc), and assessed their anti-GBM efficacy in vitro and in vivo.81 Such targeted LNPs manifested significantly augmented cerebral concentrations compared with free drugs. In the in vivo GBM models, treatment with Tf-PTX-LNPs notably increased the survival rate, fortified the antitumor effectiveness, and diminished the toxicity relative to systemic and nasal PTX administration. These outcomes indicate that LNP modification based on the nasal route to the brain possesses considerable promise as an innovative, non-invasive therapeutic modality for GBM management. The potential of the intranasal route has also been explored for vaccine therapy. A study by Bowen Li et al. demonstrated that LNPs equipped with ionizable lipids modified with cyclic amine head groups and mRNA encoding antigens fused to a natural adjuvant derived from the C3 complement protein substantially enhanced immune responses when administered intranasally in mice.82 These LNP formulations induced robust adaptive and innate immune activation, suggesting their potential for improving the efficacy, safety, and convenience of mRNA-based immunization through intranasal administration. The results from Bowen Li et al. underscore the potential of intranasal delivery in overcoming limitations associated with traditional parenteral immunization methods. By bypassing systemic circulation and directly stimulating nasal-associated lymphoid tissue (NALT), intranasally delivered LNP-based vaccines efficiently trigger mucosal immunity.83 This localized response can be particularly beneficial for combating respiratory pathogens, such as influenza, SARS-CoV-2, and respiratory syncytial virus (RSV), which often establish infection in the upper respiratory tract. Moreover, the ability to induce systemic immune responses in conjunction with mucosal immunity broadens the scope of intranasal LNP applications to include therapeutic vaccines targeting systemic diseases like cancer.
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Fig. 5 (A) Schematic representation of LNP administration via the oral route, showing main therapeutic target sites as well as drug barriers along the GI tract. Created with https://Biorender.com. (B) LNPs remained in the GI tract for at least 8![]() ![]() |
To address the challenges associated with the oral route, several modifications have been made to the lipid components of LNPs. For example, the use of PEG in the LNP formulation provides protection against the acidic environment of the stomach, thereby enhancing stability.91 PEGylated LNPs also allow efficient traversal of the mucosal layer of the GI tract due to the hydrophilic nature of PEG. In a study conducted by Rebecca L. Ball et al., the percentage of PEG in the LNP was slightly increased to address the low potency caused by the presence of mucin in Caco-2 cells.92 Mouse biodistribution studies indicated that siRNA-loaded nanoparticles were retained in the GI tract for at least 8 hours (Fig. 5(B)). Their study suggests that orally delivered LNPs should be protected in the stomach and upper intestine to promote siRNA delivery to intestinal epithelial cells.
In a study aimed at treating inflammatory bowel disease (IBD), the research team led by Sung J. developed a lipid nanoparticle (LNP) formulation loaded with mRNA encoding interleukin-22 (IL-22), a cytokine known for its protective and regenerative roles in intestinal tissue.88 The LNP was uniquely composed of phosphatidic acid, monogalactosyldiacylglycerol (MGDG), and digalactosyldiacylglycerol (DGDG) at a molar ratio of 5:
2
:
3. These specific lipid components were selected for their biocompatibility and their ability to enhance stability and delivery efficiency in the harsh gastrointestinal environment. The mRNA-loaded LNPs had a particle diameter of approximately 200 nm, which is within the optimal size range for mucosal uptake, and a surface charge of −18 mV, reducing the likelihood of aggregation and promoting cellular uptake in the colonic mucosa. Oral administration of the IL-22 mRNA-loaded LNPs resulted in significantly increased IL-22 expression in the colonic mucosa, demonstrating the ability of the LNPs to effectively protect the mRNA from enzymatic degradation during gastrointestinal transit and deliver it to target cells. This upregulation of IL-22 expression accelerated the healing of colitis in mouse models. The choice of lipid components in the LNP formulation was critical to its success. Phosphatidic acid, a natural phospholipid, provided a robust structural foundation for the particle and facilitated RNA encapsulation. MGDG and DGDG, both derived from plant glycolipids, contributed to the stability of the LNPs under acidic gastric conditions, ensuring efficient transit to the intestinal lumen. These glycolipids also enhanced uptake by epithelial cells in the colonic mucosa, enabling the targeted release of IL-22 mRNA. The inclusion of these lipids, coupled with the precise molar ratio used, highlights the importance of tailoring LNP composition to the unique challenges of oral RNA delivery.
To further enhance the clarity and practical utility of this review, we compiled a detailed summary of representative LNP formulations across various administration routes, along with their optimal physicochemical properties (Table 1). The table highlights specific examples of LNP compositions, particle size, surface charge, PEG content, and targeted tissues optimized for each administration route.
Administration route | LNP composition | Size (nm) | Surface charge | PEG-lipid content (%) | Target tissue/cells | Ref. |
---|---|---|---|---|---|---|
i.v. | MC3/DSPC/Chol/PEG2k-DMG | 80–100 | Neutral to slightly negative | 1–2 | Liver (hepatocytes) | 29,30 |
i.v. | Ionizable lipid/DSPC/Chol/PEG2k-DMG | 50–80 | Neutral | 1–1.5 | Hepatocytes | 29 |
i.v. | DOTAP/Chol/PEG (SORT LNPs) | ∼100 | Cationic/anionic (depending on the 5th lipid) | Variable | Lungs/spleen/other | 35,36 |
i.m. | DOTAP/DSPC/Chol/PEG | 80–100 | Slightly positive | 2–5 | Muscle tissue/APCs | 45,46 |
i.d. | DOTAP/Chol/PEG | <150 | Slightly positive | 2–5 | Dendritic cells, APCs | 51 |
s.c. | Ionizable lipid/DSPC/Chol/PEG | 40–60 | Neutral | 1–3 | Liver via lymphatics | 55 |
i.p. | Ionizable lipid/helper lipid/Chol/PEG | 100–120 | Neutral to slightly positive | 1–2 | Pancreas | 60 |
Pulmonary (inhalation) | DOTAP/Chol/PEG or ZIP-LNPs (nebulized) | <100 | Slightly anionic | 5–10 | Airway epithelial cells, endothelial cells | 6,65,78 |
Intranasal | cKK-E12/DOPE/Chol/C14-PEG2k/sodium lauryl sulfate | 80–100 | Slightly negative | 2.5 | Epithelial cells, lung-resident APCs | 82 |
Intranasal | SPC/HePc/little DOPE (0.1) | 100–400 | Negative | — | Brain (via olfactory pathways) | 81 |
Subretinal/intravitreal | Typical LNPs/(functionalized PEG) | <100 | Slightly positive (LNPa), neutral (LNPx) or slightly negative (LNPz) | 2–5 | Retinal pigment epithelium, photoreceptors | 84,85 |
Intracerebral | MC3-based LNPs | <120 | Neutral | 1–2 | Brain neurons, microglia | 86 |
Oral | Phosphatidic acid/MGDG/DGDG | 150–250 | Negative (∼−18 mV) | — | Intestinal epithelial cells | 88 |
Beyond intramuscular vaccines, numerous investigational LNP-based RNA therapeutics have undergone clinical evaluation across various administration routes (Table 2). For example, patisiran (Onpattro®), the first FDA-approved siRNA drug, utilizes an MC3-based LNP formulation for intravenous delivery to hepatocytes, where it silences transthyretin expression in patients with hereditary transthyretin-mediated amyloidosis.93,94 The success of patisiran highlights how particle size (∼80 nm), near-neutral charge, and liver-targeted lipid chemistry can be leveraged to exploit the fenestrated hepatic endothelium. Similar i.v.-administered LNPs have also been used in clinical trials for protein replacement or gene modulation therapies in rare metabolic diseases such as methylmalonic acidemia (mRNA-3705) and propionic acidemia (mRNA-3927).95–97 Clinical strategies have also been explored for inhaled LNPs.7 Translate Bio's MRT5005 was the first inhaled mRNA therapy to enter clinical trials for cystic fibrosis.98 Delivered via nebulization, it aimed to restore CFTR function in lung epithelial cells. Phase 1/2 trials demonstrated that MRT5005 was generally safe and well-tolerated over a 28-day period, although some febrile and hypersensitivity reactions were noted, and no significant improvements in lung function (FEV1) were observed. The trial underscored the need to overcome formulation stability issues during nebulization, mucociliary clearance, and enzymatic degradation in the airways. Pulmonary LNPs often incorporate muco-inert PEG-lipids or surfactants to improve retention and epithelial uptake, and several preclinical studies have demonstrated the clinical translatability of this approach.99–101 Although oral delivery remains a challenging route, early-phase research has focused on enteric-coated or mucosal-adhesive LNPs to enhance stability and gastrointestinal absorption.102 However, no clinically relevant data have been reported yet. In contrast, ocular administration via subretinal or intravitreal injection is gaining traction in gene therapy for inherited retinal disorders.103,104 Companies such as Editas Medicine (www.editasmedicine.com) and EyeGene (https://www.genevant.com) have announced collaborations, in order to possibly leverage LNPs to deliver mRNA or CRISPR machinery directly to retinal pigment epithelium or photoreceptors. These routes demand formulations that are both non-inflammatory and stable under vitreal or subretinal conditions.84,85
Administration route | Investigational product | Indication | Clinical trial number | Key challenges | Ref. |
---|---|---|---|---|---|
i.m. | BNT162b2 (Pfizer-BioNTech), mRNA-1273 (Moderna) | COVID-19 | NCT04368728; NCT04283461 | Repeat dosing, immunogenicity, anti-PEG antibodies | 43,44,105,106 |
i.v. | Patisiran (Onpattro®) | hATTR amyloidosis | NCT01960348 | Liver targeting, repeat administration | 93,94 |
i.v. | mRNA-3705 (Moderna) | Methylmalonic acidemia | NCT04899310 | Rare disease targeting, biodistribution | 96,97 |
Inhalation | MRT5005 (Translate Bio) | Cystic fibrosis | NCT03375047 | Nebulization stability, mucus penetration | 6,98 |
Subretinal/intravitreal | LNP-delivered CRISPR/Cas9 (editas medicine) | Retinal diseases | N/A (preclinical) | Ocular inflammation, long-term expression | 84,85 |
Intranasal | Tf-PTX-LNPs (preclinical) | Glioblastoma multiforme (GBM) | N/A (preclinical) | Nose-to-brain targeting, stability | 81 |
Oral | Oravax (oral COVID-19 vaccine candidate) | COVID-19 | N/A (early development) | GI degradation, poor absorption | 102 |
Each of these clinical routes presents unique barriers to translation. Intravenous and intramuscular delivery often contend with systemic clearance, immunogenicity (especially anti-PEG antibodies), and the need for repeat dosing. However, while the intrinsic immunogenicity in in vitro transcribed (IVT) mRNA is beneficial to the LNP–mRNA vaccines for i.m. delivery, avoiding immune activation is critical for therapeutic applications of LNP–mRNA requiring protein replacement, where targeted mRNA expression and repetitive administration of high doses for a lifetime are required. Pulmonary and oral routes pose challenges with respect to mucosal transport, enzymatic degradation, and patient variability in deposition profiles. Ocular and intranasal formulations must overcome tight anatomical compartments and maintain bioactivity over prolonged exposure. Furthermore, large-scale, route-specific GMP manufacturing remains a major hurdle. Differences in shear sensitivity (e.g., for nebulized products), drying processes (e.g., lyophilization for pulmonary powders), and formulation buffers, as well as route-specific LNP properties all complicate the path to commercial viability.
Achieving optimal bioavailability and ideal pharmacokinetic profiles is a key challenge in LNP optimization, requiring a thorough understanding of the interactions between LNPs and biological systems across different administration routes and target sites. Particle size, for instance, is a critical factor in all routes but has different optimal ranges depending on the target tissue and route-specific barriers (Table 1). For intravenous (i.v.) administration, LNPs typically benefit from sizes between 80 and 150 nm to achieve efficient circulation and prevent rapid clearance by the reticuloendothelial system (RES). In contrast, for intranasal or pulmonary delivery, smaller particle sizes, typically under 100 nm, facilitate effective uptake through the mucosal barriers and improve distribution in the nasal cavity and lungs. For intradermal delivery, i.d. delivery benefits from smaller LNP sizes (<150 nm) to improve uptake by APCs and lymphatic drainage to regional lymph nodes. Surface modifications, such as mannose conjugation, can further enhance dendritic cell targeting. However, optimizing LNP stability in the highly immune-competent dermal environment remains a key challenge. Similarly, for subcutaneous injection, the local immune cell population, including macrophages and dendritic cells, facilitates efficient uptake of RNA-loaded LNPs. Particle size optimization is critical, with intermediate sizes (∼40–60 nm) balancing lymphatic drainage and systemic circulation. PEGylation density and lipid dissociation kinetics also play key roles in controlling release profiles.
Surface charge, dictated by the lipid composition, has profound implications for LNP interaction with biological barriers. Neutral or slightly negative charges reduce nonspecific interactions with serum proteins in systemic delivery, extending circulation time and enhancing biodistribution. On the other hand, positively charged LNPs may be beneficial for overcoming negatively charged cell membranes in mucosal delivery routes, such as intranasal and pulmonary administration. However, excessive positive charge can increase toxicity and trigger immune activation, highlighting the need for a delicate balance in design. In the ocular route, delivering RNA therapeutics to the retina for treating ocular diseases, such as macular degeneration or retinitis pigmentosa, presents distinct challenges due to the tightly organized retinal layers and the blood-retinal barrier. Subretinal injection allows for localized delivery but requires LNPs with high biocompatibility to minimize inflammation. Smaller particle sizes (<120 nm) improve diffusion across retinal layers, while neutral or slightly negative surface charges reduce toxicity and immunogenicity. Intravitreal delivery, while less invasive, demands stable LNP formulations capable of withstanding prolonged exposure to vitreous humor. Thus, LNPs must be optimized with ionizable lipids of reduced pKa values to ensure longer circulation time in the retina.
The stability of LNPs in different biological environments is also a paramount consideration, requiring careful selection and combination of lipid materials. Modifications such as the incorporation of PEGylated lipids provide LNPs with stability and resistance to aggregation, but excessive PEGylation can reduce cellular uptake and endosomal escape, emphasizing the trade-offs inherent in optimizing LNP design. In i.v. delivery, strategies such as the incorporation of PEGylated lipids and SORT (selective organ targeting) LNPs have improved tissue specificity. In pulmonary delivery, LNPs must overcome mucociliary clearance and enzymatic degradation in the respiratory tract. Strategies such as incorporating bioadhesive lipids or muco-inert formulations have been employed to enhance particle retention in the lungs. For intranasal delivery targeting the brain, LNPs are designed for direct transport via olfactory and trigeminal pathways to reach target sites in the brain. LNP formulations incorporating brain-targeting ligands, such as transferrin or apolipoprotein E peptides, have shown promise in enhancing brain-specific delivery. Oral administration remains one of the most challenging routes for LNP-based RNA delivery due to harsh gastrointestinal (GI) conditions, including acidic pH, enzymatic degradation, and the mucus barrier. To address these barriers, LNPs must be optimized for stability during transit and efficient absorption in the intestinal epithelium.
The blood–brain barrier (BBB) is a functional barrier that allows only essential nutrients into the brain, excluding other foreign molecules. While its structure is essential for keeping harmful entities out, it is also a major roadblock for pharmacological treatment of brain diseases. Several alternative invasive drug delivery approaches, such as transcranial drug delivery and BBB disruption, have been explored with limited success and several challenges. The non-invasive intranasal delivery has shown potential as a solution to this challenge. Nasal administration of drug-loaded LNPs has shown effectiveness in treating central nervous system (CNS) disorders, particularly neurodegenerative diseases, because the nasal route allows direct nose-to-brain drug delivery and bypasses the BBB, while avoiding first-pass metabolism and gastrointestinal degradation. Nonetheless, the feasibility of this application remains an open field for researchers. Drawbacks such as subtherapeutic drug absorption levels and rapid mucociliary clearance must be overcome before clinical application. Intranasal administration of drugs for systemic absorption is also effective for treating other conditions, such as pulmonary diseases, cardiovascular diseases, infections, severe pain, and menopausal syndrome. The intracerebral route also offers a direct access to the brain, but in a localized administration manner. Through this route, modifiable LNPs provide a versatile platform for treating neurodegenerative diseases such as Alzheimer's and Parkinson's. However, despite these advantages, unlike the intranasal route, this direct route is both invasive and inconvenient.
Other delivery routes such as the intraperitoneal offer their own unique advantages in targeted LNP–RNA delivery. The peritoneal cavity, for instance, is enriched in immune cells such as macrophages that can adhere to or internalize LNPs, and subsequently transfer the LNP cargo to target sites outside of the systemic liver, spleen, and lungs such as the pancreas. In fact, owing to this physiology, optimized LNPs can easily be adapted for targeted delivery against diseases such as diabetes and other autoimmune diseases. In addition, compared to the less efficient systemic route for pancreatic targeting, the intraperitoneal route offers a less invasive alternative route through which LNPs can easily be adapted to meet therapeutic needs.
Future advancements in LNP optimization will likely arise from the integration of cutting-edge technologies in materials science and RNA biology. For example, machine learning and computational modelling are being increasingly employed to predict how specific lipid compositions and particle characteristics influence pharmacokinetics and biodistribution. These tools can accelerate the discovery of novel lipid libraries and optimize LNP formulations for specific routes and diseases. Moreover, the use of modular LNP platforms, which allow for interchangeable components tailored to distinct administration routes, could provide scalable and adaptable solutions for a wide range of therapeutic applications. Advances in stimuli-responsive materials, such as lipids that change properties in response to local pH or redox conditions, could further enhance delivery precision and efficacy. As the field evolves, the focus will also shift towards improving the safety and tolerability of LNPs, particularly for chronic or repeated dosing. Current clinical efforts have not only validated the potential of LNP–RNA therapeutics across multiple delivery routes, but also emphasized that successful translation hinges on precision-engineered, route-specific designs. Innovations in lipid chemistry, targeting ligands, excipient selection, and scalable formulation technologies will be critical for broadening the therapeutic reach of LNPs in future clinical landscapes. Efforts to develop biodegradable lipids that degrade into nontoxic metabolites post-delivery are also gaining traction, addressing concerns related to long-term toxicity and systemic accumulation.
Despite the challenges in LNP optimization for site-specific administration routes, there is great optimism that advancements in chemical synthesis and nanotechnology will lead to increasingly effective treatments. Our review findings contribute to understanding the versatility of LNPs and how they can be tailored to enhance delivery efficiency across different routes, thereby improving the therapeutic potential of the RNA cargo. Different administration routes hold various advantages and challenges; thus, more research into each route will provide further advancements and a reliable database for optimal LNP optimization.
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