Ying
Wang
a,
Yanghanqi
Li
b,
Jun
Yu
b and
Yukou
Du
*b
aDepartment of Pharmacy, Jiangsu Agri-animal Husbandry Vocational College, Taizhou, 225300, PR China
bCollege of Chemistry, Chemical Engineering and Materials Science, Soochow University, Industrial Park, Renai Road, Suzhou 215123, P.R. China. E-mail: duyk@suda.edu.cn
First published on 13th August 2025
The construction of high-quality oxygen evolution reaction (OER) catalysts is crucial for the widespread application of hydrogen production technology. Herein, a Co3O4/NiFe2O4 nanoflower electrocatalyst with an enhanced metal synergistic effect is reported. The unique nanoflower structure endows the catalyst with fast mass transfer kinetics. The introduction of Co3O4 not only enhances the multi-metal synergistic effect in NiFe2O4, optimizing the adsorption of oxygen-containing intermediates, but also improves the conductivity of the material, facilitating interfacial charge transfer. Accordingly, the Co3O4/NiFe2O4 material exhibits extraordinary OER activity (η10 = 236 mV) and stability. Surprisingly, the Co3O4/NiFe2O4//Pt/C electrode still demonstrates remarkable performance (E10 = 1.54 V) during overall water splitting (OWS) testing. This outstanding electrochemical performance of the Co3O4/NiFe2O4 electrocatalyst lays a solid foundation for its potential commercial application.
Metal–organic frameworks (MOFs), which consist of metal clusters interconnected by organic ligands via coordination bonds, exhibit well-ordered nanostructures with exceptional porosity, extensive surface areas, and remarkable structural integrity.10–12 Beyond their traditional applications in gas separation, catalytic processes and energy storage systems, MOFs have recently emerged as versatile precursors for oxygen evolution reaction (OER) electrocatalysts. Notable examples include zeolitic imidazolate frameworks (ZIFs),13,14 Prussian blue analogs (PBAs),15,16 and carboxylate MOFs.17,18 Furthermore, MOF-derived composites synthesized through sacrificial template strategies demonstrate superior electrical conductivity, catalytic performance, and durability compared to pristine MOFs, owing to their tailored multi-metallic compositions.19–21 As reviewed by Wang et al.,22 the rational design of MOF-based carbonyl materials enables precise control over morphological architectures and pore distributions, while the atomic-level dispersion of metal centers synergizes with coordinating atoms to optimize catalytic efficiency for OER, HER and ORR. Complementary to this. De Villenoisy et al. emphasized that MOF derivatives overcome the inherent limitations of conventional MOFs-such as poor electrical transport and thermodynamic instability-through innovative synthesis protocols. Furthermore, in situ growth on conductive substrates bypasses the requirements of adhesives and significantly improved the interfacial charge transfer kinetics.
Extensive research has established that Ni–Fe bimetallic systems exhibit remarkable catalytic synergy, substantially lowering the overpotential required for OER.23–25 However, the practical deployment of NiFe-based electrocatalysts is often constrained by their inherently poor charge transport properties. To address this limitation, interfacial engineering of heterostructure materials has proven effective in facilitating electron migration and boosting catalytic kinetics.26,27 A representative case is Xiao et al.'s work, where a NiFe-layered double hydroxide/MOF (NiFe-LDH/MOF) heterojunction was fabricated through sequential synthesis. Advanced characterization techniques identified abundant oxygen vacancies and crystallographic defects in this system, which collectively weakened the binding energy of reaction intermediates (*OH, *O). These structural modifications enabled an ultralow overpotential of 275 mV at 100 mA cm−2.28 Similarly, Huang's group designed a hierarchical MoC-Fe@NCNTs heterostructure by pyrolyzing ZIF-8 precursors with iron sources, followed by nitrogen-doped carbon nanotube encapsulation. The strong electronic coupling between metallic Fe and molybdenum carbide at phase boundaries was found to simultaneously enhance OER and hydrogen evolution (HER) activities.29
To synergistically combine interface engineering and multi-metal interactions, this work developed a Co3O4/NiFe2O4 heterostructure catalyst through hydrothermal calcination treatment of Co-MOF precursors. The three-dimensional (3D) nanoflower structure not only enables thorough exposure of active sites, enhancing the intrinsic activity of the material, but also significantly increases the electrode/electrolyte contact area, thereby accelerating mass transfer kinetics during the electrolysis process. Furthermore, the construction of heterogeneous interfaces induces the redistribution of electrons and accelerates electron transfer across the interfaces, resulting in enhanced catalytic kinetics. Accordingly, the Co3O4/NiFe2O4 catalyst demonstrates outstanding OER activity and stability. This material only requires 236 mV to achieve a current density of 10 mA cm−2 and maintain stable operation for 60 h. More importantly, when it is combined with Pt/C to form a two-electrode system for overall water splitting (OWS), the Co3O4/NiFe2O4//Pt/C electrode maintains favorable catalytic activity, exhibiting a low potential of merely 1.54 V at 10 mA cm−2, along with exceptional stability exceeding 40 h. This study broadens the design ideas for MOFs-derived spinel-type heterojunction electrocatalysts.
The surface morphology and structure of the materials were analyzed utilizing scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Fig. 2a shows the SEM image of NiFe2O4, displaying a three-dimensional nanoflower structure formed by interwoven slender fibers with a rough surface. The SEM images of Co-MOF (Fig. 2b and c) reveal that Co-MOF exhibits dense stacking, which is beneficial for increasing the specific surface area. Meanwhile, the individual sheet-like crystals show orientation characteristics, which is related to the highly polar DMF solvent environment in the reaction system. The introduction of DMF promotes the preferential growth of MOF along specific crystal planes, thereby generating sheet-like or columnar structures. In Fig. 2d, the TEM image of Co3O4/NiFe2O4 shows aggregated nanosheet structures with darker central regions, indicating density differences. Meanwhile, Fig. 2e and f demonstrate that Co3O4/NiFe2O4 exhibits a three-dimensional nanoflower cluster morphology with relatively regular shapes and nanoscale protrusions on the surface. The dense hierarchical structure optimizes conductivity. In the highly polar DMF solvent environment, Co2+ and H2BDC ligands can achieve better dispersion and coordination, and self-assemble into this morphology as the reaction proceeds, which helps enhance the overall activity of the catalyst.30 As a comparison, Co3O4/FeOx and Co3O4/NiOx were also tested by SEM. As illustrated in Fig. S1a, Co3O4/FeOx is mainly composed of numerous thin sheet-like crystals, which are interwoven and stacked to form a loose layered structure with a small number of granular components interspersed, helping to construct porous channels that facilitate electrolyte penetration and ion diffusion during the reaction. In contrast, Co3O4/NiOx exhibits a more compact and uniform nanostructure, with surfaces composed of fine particles or short rod-like units arranged in a flower-cluster-like pattern (Fig. S1b).
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Fig. 2 SEM images of (a) NiFe2O4, (b and c) Co-MOF and (e and f) Co3O4/NiFe2O4. TEM image of (d) Co3O4/NiFe2O4. |
The phase composition and crystal structure of the materials were explored using X-ray diffraction (XRD). For the Co material in Fig. 3a, the diffraction peaks at 10.18°, 15.68°, 28.69°, 30.59° and 32.80° confirm the successful synthesis of the Co-MOF precursor (CCDC no. 998828).31 Notably, the diffraction peaks at 64.96° in Co3O4/NiFe2O4 correspond to NiFe2O4 (PDF#86-2267), while those at 30.96°, 36.73° and 59.62° match the characteristic peaks of Co3O4 (PDF#74-1657).32,33 These results suggest the successful formation and coexistence of both phases in the composite. Since the Co-MOF precursor has been completely transformed into Co3O4, no diffraction peaks related to the Co-MOF precursor are observed in the XRD pattern of Co3O4/NiFe2O4. Meanwhile, both the energy dispersive X-ray spectroscopy (EDS) pattern and elemental mapping images of Co3O4/NiFe2O4 show the presence and uniform distribution of Ni, Co, Fe, and O (Fig. 3b and e), indicating the successful preparation of the Co3O4/NiFe2O4 composite. Additionally, the heterogeneous interface of the Co3O4/NiFe2O4 material was deeply studied by using high-resolution TEM (HRTEM). In Fig. 3c, there are two distinct lattice fringes, which belong to the (311) plane of Co3O4 (0.243 nm) and the (311) plane of NiFe2O4 (0.254 nm) respectively. This result further proves the successful synthesis of the Co3O4/NiFe2O4 heterostructure composite.
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Fig. 3 (a) XRD patterns of Co-MOF, NiFe2O4 and Co3O4/NiFe2O4, (b) EDS spectrum, (c) HRTEM image, (d) HAADF image and (e) elemental mapping images of Co3O4/NiFe2O4. |
The composition of the catalyst and its potential advantages in catalytic reactions were further investigated by utilizing X-ray photoelectron spectroscopy (XPS). As shown in Fig. S3, the survey scan spectrum of Co-MOF evidences the presence of Co and O, with high-resolution Co 2p spectra exhibiting characteristic spin–orbit doublets at 781.2 eV (2p3/2) and 797.3 eV (2p1/2), accompanied by satellite peaks at 786.5 eV and 803 eV, indicative of predominant Co2+ oxidation states.34 Compared with the survey scan spectrum of NiFe2O4, the survey scan spectrum of Co3O4/NiFe2O4 shows a distinct Co signal (Fig. 4a and b), indicating the successful introduction of Co3O4.35 Detailed analysis of the Co 2p fine structure of Co3O4/NiFe2O4 identifies mixed valence states, with binding energies at 780.9 eV (Co2+ 2p3/2) and 797.5 eV (Co2+ 2p1/2) alongside peaks at 779.6 eV (Co3+ 2p3/2) and 794.7 eV (Co3+ 2p1/2) (Fig. 4c). The observed satellite features at 786.4 eV and 803 eV, consistent with XRD and HRTEM results, verified the formation of Co3O4 spinel phase.36 The Fe 2p spectrum of Co3O4/NiFe2O4 exhibits characteristic doublets at 710.5 eV (Fe3+ 2p3/2) and 722.5 eV (Fe3+ 2p1/2), showing a 1.7 eV negative shift relative to pure NiFe2O4 (712.2 eV and 724.1 eV), indicating significant electronic structure modulation (Fig. 4d). For the Ni 2p region of Co3O4/NiFe2O4, binding energies at 855.6 eV (2p3/2) and 873.2 eV (2p1/2) confirm Ni2+ in tetrahedral coordination, with cobalt incorporation preserving the local Ni environment (Fig. 4e).37 The O 1s spectrum of Co3O4/NiFe2O4 shows three major peaks at 529.5, 530.9 and 531.9 eV, attributed to lattice oxygen (OL), hydroxyl groups (–OH), and oxygen vacancies (Ov), respectively (Fig. 4f). Quantitative analysis of the peak area ratios for Co3O4/NiFe2O4 reveals increases of 20.7, 26.9 and 18.1% in OL, M–OH and Ov content, respectively. The enhanced OL concentration suggests the formation of a more stable spinel structure, improving the overall conductivity. The increased –OH groups, rich in hydrophilic moieties, facilitate electrolyte penetration and the formation of intermediates (OOH*). Meanwhile, the rise in Ov provides additional active sites for catalytic reactions. Collectively, these modifications contribute to enhanced catalytic activity.38
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Fig. 4 XPS spectra of (a and b) survey scan, (d) Fe 2p, (e) Ni 2p and (f) O 1s for Co3O4/NiFe2O4 and NiFe2O4; (c) Co 2p for Co3O4/NiFe2O4. |
The chemical states and surface composition of Co3O4/NiOx were probed by XPS (Fig. S4), with the survey scan spectrum confirming Co, Ni and O as primary constituents. High-resolution analysis of the Co 2p region reveals characteristic spin–orbit doublets at 779.8 eV (Co2+ 2p3/2) and 797.8 eV (Co2+ 2p1/2), accompanied by shake-up satellite features,39 suggesting the coexistence of Co2+/Co3+ oxidation states characteristic of the Co3O4 phase. The Ni 2p spectrum of Co3O4/NiOx exhibits binding energies at 855.6 eV (Ni2+ 2p3/2) and 873.2 eV (Ni2+ 2p1/2), indicating Ni maintains its +2-valence state without significant alteration of the spinel coordination environment.40 The O 1s spectrum (529–533 eV) can be deconvoluted into OL, –OH, and Ov. The dominant OL component confirms the stable spinel structure, while the presence of Ov may provide additional active sites for OER. Similarly, XPS analysis of Co3O4/FeOx displays Co 2p peaks at 781.2 and 798.1 eV, again indicating Co2+ as the predominant state (Fig. S5b). In Fig. S5c, the Fe 2p spectrum shows characteristic binding energies at 712.8 eV (Fe3+ 2p3/2) and 720.1 eV (Fe3+ 2p1/2), confirming the presence of Fe3+. The O 1s spectrum of Co3O4/FeOx exhibits similar OL, –OH, and Ov components as Co3O4/NiOx, but with higher Ov content, likely resulting from Fe incorporation that promotes oxygen defect formation, thereby enhancing catalytic activity (Fig. S5d).
Furthermore, the operational stability of the catalyst is a critical parameter for evaluating its electrocatalytic performance, as it determines long-term viability. To assess the durability of Co3O4/NiFe2O4, chronoamperometry (CA) and chronopotentiometry (CP) tests were conducted. As illustrated in Fig. 6a, the current density attenuation of the Co3O4/NiFe2O4 material is negligible after 20 h of continuous operation, indicating its excellent catalytic stability. Similarly, the CP curve at 10 mA cm−2 also reveals favorable catalytic stability (Fig. 6b). Furthermore, to explore the possibility of industrial application of the Co3O4/NiFe2O4 material, its catalytic stability was tested at 100 mA cm−2. As expected, the Co3O4/NiFe2O4 electrocatalyst still maintains favorable OER performance under long-term high-current operation, highlighting its extraordinary electrochemical stability (Fig. 6c).
To further confirm the favorable stability of the Co3O4/NiFe2O4 material, the changes in surface morphology, phase composition and electronic structure of the Co3O4/NiFe2O4 catalyst after the stability test were analyzed utilizing SEM, XRD and XPS. As shown in Fig. S8, the surface morphology of the Co3O4/NiFe2O4 material shows no significant change after the stability test, still exhibiting a complete nanoflower structure, highlighting the excellent catalytic stability of this catalyst. Meanwhile, compared with the Co3O4/NiFe2O4 material before the stability test, the intensity of the XRD characteristic peaks of this material only displays a slight weakening even after long-term stability operation (Fig. S9). This phenomenon once again demonstrates the excellent stability of the Co3O4/NiFe2O4 catalyst. Furthermore, the long-term stability test causes the Co 2p spectrum in Co3O4/NiFe2O4 to shift towards lower binding energy, while the Fe 2p and Ni 2p spectra shift towards higher binding energy, indicating that Co, Fe, and Ni lost electrons, which is consistent with the actual situation (Fig. S10).
The superior catalytic activity and stability of Co3O4/NiFe2O4 can be attributed to the following key factors:44–47
1. The unique 3D nanoflower structure maximizes the exposure of active sites, enhancing the OER intrinsic activity of the material. Furthermore, this structure also expands the electrode–electrolyte interfacial area, which effectively promotes the entry of reactants and the escape of gases, thereby alleviating localized acidification issues in the electrolyte during prolonged catalytic operation.
2. The construction of heterogeneous interfaces induces the rearrangement of interfacial charges, which significantly accelerates the electron transfer during electrolysis, thus optimizing the reaction kinetics of the material.
3. The enhanced multi-metal synergistic effect effectively modulates the electronic structure of the material and optimizes the adsorption of reaction intermediates, thereby reducing the catalytic reaction energy barrier.
4. The spinel structures of Co3O4 and NiFe2O4 effectively inhibit the dissolution of metal cations during the OER process, endowing the Co3O4/NiFe2O4 catalyst with exceptional intrinsic catalytic stability.
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Fig. 7 (a) Schematic diagram of the Co3O4/NiFe2O4//Pt/C two-electrode system. (b) LSV curves of Co3O4/NiFe2O4//Pt/C and RuO2//Pt/C. (c) CP curve of the Co3O4/NiFe2O4//Pt/C. |
Some of the data supporting the findings of this article have been included as part of the SI. See DOI: https://doi.org/10.1039/d5dt01610j.
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