Peter L.
Kaskiewicz
a,
Ian
Rosbottom
b,
Diana M.
Camacho Corzo
a,
Robert B.
Hammond
a,
Ruth
Downie
c,
Peter J.
Dowding
c,
Neil
George
d and
Kevin J.
Roberts
*a
aEPSRC Centre for Doctoral Training in Complex Particulate Products and Processes, School of Chemical and Process Engineering, University of Leeds, Leeds LS2 9JT, UK. E-mail: K.J.Roberts@leeds.ac.uk
bDepartment of Chemical Engineering, Imperial College London, London SW7 2AZ, UK
cInfineum UK Ltd, Milton Hill Business and Technology Centre, Abingdon OX13 6BB, UK
dSyngenta UK Ltd, Jealott's Hill International Research Centre, Berkshire RG42 6EY, UK
First published on 1st April 2021
The interplay between the solution chemistry and crystallisability of eicosane in mixed toluene:acetone solutions is examined over the full compositional range from pure toluene to pure acetone, using a combination of polythermal crystallisation experiments and molecular modelling. Enthalpies of dissolution and mixing, as well as metastable zone widths increase with increasing acetone content, up to a mol fraction of 0.85 acetone, followed by a decrease in values to pure acetone solutions. Nucleation is found to occur via an instantaneous pathway for the pure solvent systems and also when toluene is in excess, in contrast to solutions where acetone is in excess, which are found to nucleate progressively. Rationalisation through molecular modelling highlights likely changes in the solution structure, whereby eicosane can be expected to be preferentially solvated by toluene, with this solvated cluster being surrounded by a ‘cage’ of acetone molecules. This proposed structure is consistent with a model whereby solute diffusion and hence clustering is hindered when acetone is in excess, decreasing the crystallisability of the solution and effecting a change in the mechanism of nucleation. However, above a critical acetone composition, the potential for complete toluene solvation is restricted and easier crystallisation is enabled.
Crystallisation from mixed-solvent solution systems can be directed, either through cooling of an initial solvent blend7,16 or through antisolvent crystallisation.15,17 Both routes require miscible solvents, with the latter requiring significant differences in the solubility of the solute between the solvent and antisolvent, the addition of which lowers solute solubility and hence generates supersaturated conditions. In the design of mixed-solvent crystallisation processes, it is helpful to have developed workflows for the characterisation of the solubility and solution properties over the full range of compositions used and, through this, optimise the process parameters to ensure the desired crystal product characteristics.18,19
For the design of antisolvent crystallisation processes knowledge of the solubility–temperature relationship as a function of the composition of solvent mixture is important for control of the solution supersaturation generated by the addition of the lower solubility solvent. Depending upon the magnitude and sign of the enthalpy of mixing, the addition of a second solvent can change the solution temperature15,17 and hence a detailed knowledge of a solution's mixed-solvent thermodynamics is also needed.
Changes in solution properties can, in turn, also impact upon solute mass transport within the solution phase and through this, impact upon the overall crystallisability of the material. Hence, characterisation of the metastable zone width (MSZW) as a function of solvent composition is required in order to define the operational conditions for large-scale crystallisation processes.
Variation in mixed-solvent composition can also change the nature of the intermolecular interactions associated with solute desolvation and clustering, which can directly affect the ability of the solute to nucleate, impacting, in turn, on the nucleation kinetics and associated mechanism.15,17,20 In the latter respect, polynuclear nucleation can occur either through instantaneous (IN) or progressive (PN) nucleation mechanisms,21 whereby IN describes the process in which all nuclei form instantly and subsequently undergo crystal growth, whereas in PN the nuclei continuously form in the presence of growing crystals. Such mechanistic changes can impact on the crystal product properties, e.g. IN could, in principle, result in a more uniform crystal size distribution of product. Previous studies in other organic solvents have highlighted the fact that changes in solution environment, relating to solution solvent and concentration20,22 as well as the inclusion of nucleation inhibition additives,23 can alter the mechanism of nucleation. The IN mechanism has been shown to occur when solute clustering is present in solution prior to the nucleation stage,24 in line with van't Hoff isotherms suggesting strong solute:solute interactions within solution.20 The relationship between solute clustering, solution structure and nucleation mechanism need to be investigated to provide insight into these cooperative effects.
In this study, the crystallisation of the long-chain hydrocarbon, eicosane (C20H42), from mixed toluene:acetone solutions is examined. Alkanes, in general, are known to be highly soluble in toluene25 but can be expected to be much less soluble in more polar solvents, such as acetone. The work presented here investigates this mixed-solvent system, examining the interplay between solvent composition and solution chemistry, in terms of the solutions solubility and crystallisability, thermodynamics and nucleation kinetics and mechanism. In this, the approach adopted encompasses experimental polythermal crystallisation/dissolution measurements26–28 to characterise the solution solubility and nucleation kinetics and mechanisms coupled with molecular-scale grid-based modelling29 of solute:solvent interactions. The latter seeks to compliment the experimental studies providing an insight into the likely molecular-scale solvation process for the mixed-solvent system and through this, produce a more complete understanding of the intermolecular interactions taking place within the solution phase, together with their concomitant impact upon the crystallisation process.
Fig. 1 Methodological workflow incorporating crystallisation analysis with molecular modelling for enhancing process understanding. |
Solutions were prepared by weighing eicosane into 15 ml prewashed glass vials, using a weighing scale that could measure with ±0.1 mg accuracy. A Fisherbrand 500–5000 μl micropipette was used to add the respective solvent to each concentration sample, with 5 ml total solvent volume used. A magnetic stirrer was placed into the glass vials and the mixtures were placed on a stirrer hot plate and held at 35 °C for 30 minutes under constant agitation, in order to form a homogeneous liquid solution. 1 ml of solution was added to the 1.5 ml glass vials and a standard 7 × 2 mm magnetic stirrer was added to each vial.
Crystallisation experiments were performed using the Technobis Crystal 16® system31 with crystallisation and dissolution onset points being detected by optical turbidity methods. The 1 ml solutions were subject to different cooling and heating cycles. Each temperature cycle began by heating the solutions to 35 °C, before being held at this temperature for one hour to ensure that complete homogenisation had taken place and was the solution was then subsequently cooled at a set rate to −15 °C. This temperature was then held for an hour to allow equilibration, followed by an increase in temperature back to 35 °C at the same specified rate. This temperature profile was performed for each concentration of each composition at rates (q) of 0.25, 1, 2 and 3.2 °C min−1 for both the cooling and heating segments of the temperature cycles and at a constant stirring rate of 300 rpm. Each temperature cycle was performed five times to obtain mean and standard deviation (STD) values for the rate-dependent crystallisation and dissolution temperatures determined.
A van't Hoff analysis was performed on the solubility data determined from the saturation temperatures. The solution ideality was determined with respect to the ideal solubility as obtained from DSC analysis, based upon the Hildebrand equation (eqn (1)). Activity coefficients (ϒ), enthalpy (ΔHdiss) and entropy (ΔSdiss) of dissolution were calculated based on eqn (2) and (3), respectively:25
(1) |
(2) |
(3) |
The calculated activity coefficients were fitted with respect to their variation in temperature, by:
lnϒ = aT + c | (4) |
The enthalpy (ΔHmix) and entropy (ΔSmix) of mixing were calculated from the deviation in ΔHdiss and ΔSdiss from ideality, through the relationships:
ΔHmix = ΔHdiss − ΔHidealdiss | (5) |
ΔSmix = ΔSdiss − ΔSidealdiss | (6) |
Regardless of the mechanism by which nucleation occurs, the solution remains apparently unaffected until a critical level of undercooling is reached corresponding to the limit of the MSZW, at which point the amount of formed crystallites are detectable by the monitoring technique. This undercooling is dependent upon the nucleation, growth and cooling rates. The KBHR approach utilises the relationship between the relative critical solution undercooling (uc) and the cooling rate (q) to enable the determination of crystallisation parameters. uc was determined by:
(7) |
The mechanism of nucleation was determined through the “rule of three”, from ln–ln plots of ucvs. q, the slopes of which were fitted by linear regressions, whereby a slope >3 signifies a PN pathway and a slope <3 indicates an IN pathway.26,27
For the PN case, the final expression for uc(q) dependence, when expressed through the number of crystallites at the detection point (Ndet), can be defined as:
(8) |
Plots of ucvs. lnq fitted with eqn (8) enable the free parameters to be determined for the calculation of the nucleation parameters and the effective interfacial tension (γeff), eqn (9). This enables the calculation of the critical nucleus radius (r*), assuming spherical nuclei, and the number of molecules in the critical nucleus (i*), through eqn (10) and (11).
(9) |
(10) |
(11) |
(12) |
More detailed descriptions of the KBHR approach have been given previously.26–28
The solvating power of toluene and acetone to eicosane was assessed by comparison of the intermolecular interaction strengths of the solvents (probes) with eicosane (target). A low-pass energy filter was be applied to remove interactions below given interaction strengths, which were set at −0.5, −1.0, −1.5 and 2.0 kcal mol−1 for toluene interactions and −0.5, −1.0, −1.2 and 1.4 kcal mol−1 for acetone interactions. The more negative energy filters highlighted the most favourable interaction sites with an eicosane molecule. A total of 331986600 points (location + rotation) were searched for each simulation.
All possible solvent and solute intermolecular interactions within the solution phase (eicosane:eicosane, eicosane:toluene, eicosane:acetone, toluene:toluene, acetone:acetone and toluene:acetone) were calculated using the intermolecular grid search method. A low-pass energy filter of −0.5 kcal mol−1 was used to screen out the lowest energy interactions with the screen resulting in the calculation of over 4000 possible intermolecular interaction energies for each interaction type within the solution phase.
The overall cluster structures generated were optimised using the Forcite module within Biovia Materials Studio. The SMART algorithm and a very fine tolerance was used to distinguish intra and inter-molecular interactions, ensuring solvation energies could be determined. For this, Gasteiger40,41 atom point charges were utilised. All structures were visualised using the CCDC's Mercury42 software package.
Conc. (g L−1) | T c,l (°C) | T e (°C) | MSZW (°C) | lnucvs. lnq slope | Nucleation mechanism | Conc. (g L−1) | T c,l (°C) | T e (°C) | MSZW (°C) | lnucvs. lnq slope | Nucleation mechanism |
---|---|---|---|---|---|---|---|---|---|---|---|
y = 0 | y = 0.14 | ||||||||||
250 | 9.92 | 11.37 | 1.46 | 2.87 | IN | 200 | 10.39 | 11.85 | 1.46 | 2.80 | IN |
350 | 12.78 | 13.90 | 1.13 | 2.51 | IN | 300 | 13.47 | 14.46 | 0.98 | 2.26 | IN |
450 | 14.88 | 15.79 | 0.91 | 2.25 | IN | 400 | 15.47 | 16.48 | 1.01 | 2.37 | IN |
550 | 16.58 | 17.72 | 1.14 | 2.45 | IN | 500 | 16.57 | 17.82 | 1.26 | 3.15 | PN* |
y = 0.26 | y = 0.38 | ||||||||||
200 | 12.81 | 14.30 | 1.49 | 3.50 | PN | 200 | 15.05 | 16.51 | 1.47 | 2.87 | IN |
300 | 15.45 | 16.80 | 1.35 | 2.87 | IN | 300 | 17.61 | 18.36 | 0.75 | 2.05 | IN |
400 | 17.18 | 18.24 | 1.06 | 2.37 | IN | 400 | 18.87 | 19.74 | 0.88 | 2.41 | IN |
500 | 18.70 | 19.20 | 0.50 | 1.64 | IN | 500 | 20.20 | 20.94 | 0.74 | 2.01 | IN |
y = 0.49 | y = 0.59 | ||||||||||
150 | 15.42 | 17.09 | 1.67 | 2.82 | IN | 150 | 18.39 | 19.88 | 1.49 | 2.70 | IN |
250 | 18.69 | 19.76 | 1.07 | 2.32 | IN | 250 | 20.64 | 22.37 | 1.73 | 3.08 | PN |
350 | 20.26 | 21.28 | 1.02 | 2.53 | IN | 350 | 21.94 | 23.67 | 1.74 | 3.41 | PN |
450 | 21.31 | 22.67 | 1.36 | 2.67 | IN | 450 | 22.97 | 24.58 | 1.61 | 3.32 | PN |
y = 0.68 | y = 0.77 | ||||||||||
150 | 20.80 | 22.44 | 1.65 | 3.16 | PN | 100 | 21.59 | 23.23 | 1.64 | 3.18 | PN |
250 | 22.63 | 24.16 | 1.53 | 3.58 | PN | 200 | 24.29 | 25.84 | 1.55 | 3.27 | PN |
350 | 23.80 | 25.75 | 1.95 | 3.82 | PN | 300 | 25.45 | 26.92 | 1.47 | 3.04 | PN |
450 | 24.58 | 26.41 | 1.83 | 3.25 | PN | 400 | 26.02 | 28.22 | 2.20 | 3.91 | PN |
y = 0.85 | y = 0.93 | ||||||||||
75 | 23.17 | 25.00 | 1.82 | 3.61 | PN | 20 | 18.80 | 20.60 | 1.81 | 2.84 | IN |
175 | 26.27 | 28.16 | 1.89 | 4.00 | PN | 60 | 25.09 | 26.85 | 1.77 | 3.74 | PN |
275 | 27.29 | 29.34 | 2.05 | 3.84 | PN | 100 | 27.29 | 29.00 | 1.71 | 3.70 | PN |
375 | 27.90 | 29.98 | 2.09 | 4.04 | PN | 140 | 28.36 | 30.18 | 1.83 | 3.92 | PN |
y = 1 | |||||||||||
5 | 11.92 | 13.08 | 1.16 | 1.68 | IN | ||||||
15 | 20.27 | 21.53 | 1.26 | 2.28 | IN | ||||||
25 | 23.48 | 24.76 | 1.28 | 4.16 | PN | ||||||
35 | 25.81 | 26.57 | 0.76 | 1.95 | IN |
As expected, the solubility of eicosane was found to be highest in toluene, with increasing acetone composition causing a decrease in solubility over the full range of compositions studied, as shown in Fig. 5. This can be justified in terms of the adage ‘like-dissolves-like’, with eicosane being a negligibly polar molecule and as such being more likely to dissolve in a non-polar solvent. Toluene has a small dipole moment (0.36 D)43 in comparison to acetone (2.90 D),44 therefore, eicosane can be expected to have greater affinity towards toluene rather than acetone molecules in solution, consistent with a higher solubility with increased toluene composition. The limited solvation power of acetone perhaps represents an antisolvent, as opposed to a true solvent for eicosane, thus demonstrating the ability of this system to be used both as an initial solvent blend for crystallisation and/or for an antisolvent crystallisation methodology. However, at lower solution temperatures, below around 15 °C, and above an acetone mol fraction (y) of 0.85, the eicosane solubility was found to increase with small additions of acetone, perhaps suggesting alterations in solution structure that could influence solute:solvent interactions and hence eicosane solubility.
Previous studies have highlighted that in mixed-solvent solutions solute solubility can increase with small additions of lower solubility solvents,7,15 suggesting that the lower solubility solvent has the ability to solvate parts of the solute molecule that the higher solubility solvent cannot, hence contributing to and enhancing the overall solution solvation power of the mixed solvent system. This behaviour was observed for solution eicosane in toluene:acetone mixed-solvent solutions at 25 °C. However, below this temperature the addition of acetone was found to only reduce eicosane solubility, perhaps demonstrating acetone's comparatively poor ability to solvate the eicosane molecule when compared to toluene. The temperature dependence of this behaviour is interesting in that it demonstrates, perhaps, that a critical level of molecular mobility should be reached in order for the lower solubility solvent to access potential solute solvation sites that are not fully solvated by the higher solubility solvent within the mixed-solvent environment.
MSZW data provides an indication of the ease of which a solution overcomes its inherent nucleation barrier and crystallises, with a narrower MSZW being consistent with a tendency towards easier nucleation. For all concentrations and compositions studied, the MSZWs were found to be around 0.5–2.2 °C. These are in broad agreement with previous work,25,45–48 but quite small when compared to other typical organic solution phase systems.20,49 For solution compositions from 0 < y < 0.49 and 0.93 < y < 1 the MSZW was found, in general, to be roughly inversely proportional to the solution concentration. This would be consistent with nucleation being easier with a higher number of solute molecules within solution, which might be expected given that this would offer a greater chance for solute:solute interactions. In contrast, for solutions within the compositional range of 0.59 < y < 0.85, the opposite trend was observed, with, in general, an increase in MSZW with increasing concentration. This could indicate changes in solution chemistry and nucleation mechanisms over the compositional ranges studied, perhaps reflecting the changing nature of the intermolecular interactions within the solution state.
Acetone mol fraction (y) | Enthalpy of dissolution (kJ mol−1) | Entropy of dissolution (kJ mol−1 K−1) | Enthalpy of mixing (kJ mol−1) | Entropy of mixing (kJ mol−1 K−1) | Concentration range (g L−1) | lnϒ = aT + c |
---|---|---|---|---|---|---|
0 | 78.36 | 0.255 | 35.50 | 0.116 | 250–850 | −0.05 T + 1.60 |
0.14 | 93.99 | 0.307 | 51.13 | 0.169 | 200–800 | −0.07 T + 2.16 |
0.26 | 116.28 | 0.382 | 73.42 | 0.243 | 200–500 | −0.11 T + 3.01 |
0.38 | 132.89 | 0.436 | 90.02 | 0.297 | 200–500 | −0.13 T + 3.76 |
0.49 | 130.71 | 0.425 | 87.85 | 0.286 | 150–450 | −0.12 T + 4.12 |
0.59 | 155.35 | 0.504 | 112.48 | 0.365 | 150–450 | −0.16 T + 5.32 |
0.68 | 182.22 | 0.590 | 139.36 | 0.452 | 150–450 | −0.19 T + 6.64 |
0.77 | 198.03 | 0.638 | 155.17 | 0.500 | 100–400 | −0.21 T + 7.73 |
0.85 | 224.72 | 0.721 | 181.86 | 0.582 | 75–375 | −0.24 T + 9.38 |
0.93 | 144.45 | 0.448 | 101.58 | 0.309 | 20–140 | −0.14 T + 7.24 |
1 | 100.52 | 0.296 | 57.65 | 0.157 | 5–35 | −0.08 T + 6.41 |
Less than ideal behaviour was observed for all the solutions with ϒ greater than 1 for the temperature range studied. This behaviour is consistent with a solution structure whereby homogeneous (solute:solute and solvent:solvent) intermolecular interactions are preferred with respect to heterogeneous (solute:solvent) intermolecular interactions. In line with the trend observed for the solubility studies, toluene solutions were found to show the most ideal behaviour, with larger deviations from ideal behaviour being observed with increasing acetone composition. This behaviour is consistent with toluene having much stronger intermolecular interactions with eicosane comparative to acetone, with high content acetone solutions not only having likely stronger solute:solute interactions, but also likely stronger solvent:solvent interactions, making for easier eicosane desolvation and hence crystallisation from solution. This is evidenced in the calculated ΔHdiss values, in Table 2, highlighting that, in general, ΔHdiss is larger at the higher solution acetone compositions.
However, ΔHdiss was found to decrease with increasing acetone composition above y = 0.85, which, given the low solubility of eicosane in high acetone compositions solutions, would seem to be counter-intuitive. However, the change in van't Hoff plot slopes for these solutions suggest decreasing effects of enthalpy and entropy within solution. This is corroborated with a similar trend in the enthalpy of mixing results, suggesting that the solute:solvent interactions decreased in strength with increasing acetone solution content, until a critical acetone composition created a change in the ratio between solute:solute/solvent:solvent and solute:solvent interactions.
Interestingly, the slopes of the van't Hoff plots were found to be relatively similar for solutions with excess toluene and for higher solution acetone content above y = 0.85. Deviations found for the mixed-solvent solutions with excess acetone content demonstrated changing temperature dependence of solution activity, and as such, solution structure, as a function of composition, as outlined by the varying values of aT in Table 2.
Values of ΔHdiss, ΔSdiss and the range of ϒ calculated for eicosane in toluene solution were close to those calculated in a previous study by Tang et al.,25 which focussed on hexadecane and octadecane mixtures crystallising from three fuel representative solvents, including toluene. Values of around 69 kJ mol−1, 0.24 kJ mol−1 K−1 and the range 1.40–1.59 were calculated in the aforementioned study, for ΔHdiss, ΔSdiss and the range of ϒ over the concentration range studied, respectively.
For the PN cases, the calculated effective interfacial tensions, critical nuclei radius and number of molecules within the critical nuclei are given in Table 3. Comparatively, low values of effective interfacial tension, ranging from 0.38–1.94, were calculated for all PN systems studied, consistent with data on other long-chain hydrocarbons,28 and consistent with the nucleation process being predominantly heterogeneous. The latter may also explain the low calculated values for the critical nucleus size and number of molecules within the critical nucleus. Nonetheless, the overall behaviour of interfacial tension as a function of composition was found to closely mirror the variations observed for crystallisability and solution thermodynamics over the range of compositions studied.
Conc. (g L−1) | γ eff (mJ m−2) | r* (nm) | i* |
---|---|---|---|
y = 0.59 | |||
250 | 0.38 | 0.28–0.12 | 0.18–0.01 |
350 | 0.86 | 0.62–0.29 | 1.95–0.20 |
450 | 0.87 | 0.62–0.28 | 2.20–0.19 |
y = 0.68 | |||
150 | 0.89 | 0.51–0.23 | 1.10–0.10 |
250 | 1.19 | 0.73–0.35 | 3.26–0.37 |
350 | 1.41 | 0.72–0.36 | 3.14–0.40 |
450 | 1.02 | 0.54–0.26 | 1.33–0.14 |
y = 0.77 | |||
100 | 1.15 | 0.56–0.26 | 1.44–0.14 |
200 | 1.16 | 0.61–0.28 | 1.92–0.19 |
300 | 0.96 | 0.52–0.23 | 1.20–0.10 |
400 | 1.94 | 0.72–0.40 | 3.06–0.53 |
y = 0.85 | |||
75 | 1.54 | 0.64–0.32 | 2.23–0.28 |
175 | 1.72 | 0.73–0.39 | 3.19–0.50 |
275 | 1.62 | 0.67–0.34 | 2.48–0.32 |
375 | 1.86 | 0.71–0.38 | 3.03–0.46 |
y = 0.93 | |||
60 | 1.19 | 0.81–0.40 | 4.46–0.55 |
100 | 1.00 | 0.77–0.39 | 3.82–0.50 |
140 | 1.28 | 0.84–0.45 | 4.89–0.77 |
Fig. 9 shows the distribution of binding site energies as a function of the number of calculated interactions. As might be expected on the basis of molecular weight, the strength of intermolecular interaction energies of eicosane with other eicosane molecules were much higher than for other possible solution interaction types, correlating well with the less than ideal solution behaviour observed. Furthermore, in terms of solute:solvent interactions, toluene was found to interact more strongly with eicosane than acetone was, in line with measured relative solubilities, with acetone:eicosane interactions found to be the weakest interaction type calculated, suggesting that in solution acetone may have been more likely to interact with either itself or toluene, instead of eicosane. This is in line with calculated atomic fractional charges for the studied molecules, provided in ESI† S2, which demonstrate increasing molecular polarisability from eicosane < toluene < acetone. Acetone, therefore, would be expected to have stronger electrostatic interactions with itself or toluene than with eicosane in the solution environment.
Fig. 10 summarises the results of the solute:solvent cluster building simulations, highlighting the predicted solvation shell structures based upon different toluene:acetone ratios. The simulation data reveals that for the 10:10 and 15:5 ratios of toluene:acetone, the acetone molecules preferentially bind to the toluene molecules, creating, what is effectively, a ‘second shell’ around the primary toluene solvation shell around eicosane rather than directly solvating eicosane by filling the potential empty solvation sites.
For the 5:15 ratio of toluene:acetone intermolecular grid search results the acetone molecules were still found to create a ‘second’ solvation shell around the toluene molecules that were solvating the eicosane molecule, but some free eicosane solvation sites were filled with acetone molecules. This suggests that when the ratio of acetone to toluene was high enough, the acetone molecules would more strongly solvate the eicosane molecule. Therefore, for the studied solutions, above a critical acetone composition the disruptive solvent:solvent interaction effect is likely to be somewhat overcome.
Examination of the calculated solvation energies based on these cluster structures, as well as the intermolecular solvent:solvent interaction energies within the solvation shell are given in Table 4. In general, the total solvation energy was found to decrease with an increase in acetone composition, in line with the trend observed in the measured solubility over the mixed-solvent compositional range studied. However, a slight increase in solvation energy was calculated from a toluene:acetone ratio of 5:15 to 0:20. This correlates well to the observed solubility behaviour at lower solution temperatures, whereby eicosane solubility increased from solutions with a high acetone composition to pure acetone solutions and suggests a changing nature of solvent:solvent interactions affecting solvation power.
Toluene:acetone molecular ratio | Interaction energy (kcal mol−1) | |
---|---|---|
Total solvation | Toluene:acetone | |
20:0 | −54.71 | — |
15:5 | −52.39 | −27.80 |
10:10 | −46.54 | −41.96 |
5:15 | −38.84 | −30.69 |
0:20 | −43.72 | — |
The solvent:solvent interactions in the solvation shell were found to be strongest for 10:10 toluene:acetone with decreased total intermolecular interaction energies for 5:15 and 15:5 toluene:acetone ratios. This further suggests that strong toluene:acetone interactions were present in the mixed solvent solutions, with a decrease in interaction intensity when one of the solvents is in excess in solution.
This behaviour also provides a potential insight into the similar trends in MSZW and changes in the nucleation mechanism. An IN pathway can represent solutions containing stable prenucleation clusters and at a critical level of supersaturation, there is sufficient driving force for nucleation to occur for all clusters present. Practically, this represents the case whereby all nucleation events within the solution occur at one instance, with only crystal growth occurring after this stage. In contrast, PN suggests that the prenucleation clusters could have a lower stability, therefore only certain clusters would be able to overcome the free energy barrier required for nucleation to occur at one instance of time, resulting in concomitant crystal nucleation and growth processes occurring within solution as crystallisation progresses in the system.
For the PN systems, the solution environments had an excess of acetone molecules, with respect to toluene. This change in nucleation mechanism perhaps suggests that when acetone is in excess in solution, there was a more complicated solution structure, whereby the solvation layer around eicosane molecules is more disordered and perhaps more polar, containing a high number of heterogeneous and homogeneous solvent:solvent interactions, in line with the grid-search results. Such a structure could disrupt the diffusive transport of eicosane molecules into the prenucleation clusters, seen when toluene is in excess, given acetone's limited intermolecular interactions with eicosane. This would have the effect of lowering the attachment frequency of eicosane to a growing cluster, hence reducing the nucleation rate constant, KJ, and, as such, the rate of nucleation (eqn (12)). Thus, only some of the eicosane clusters might reach a critical cluster size and be able to nucleate, before a stable equilibrium in solution was reached. This would result in the case of nucleation events occurring over time, creating concomitant nucleation and growth processes at different locations within solution, in line with the PN mechanism.
In contrast, for the IN cases the solutions either had an excess toluene component with respect to acetone or a single solvent environment, with potentially less disruptive heterogeneous solvent:solvent interactions and hence a lower barrier to the formation of stable prenucleation clusters within solution. Therefore, a distribution of stable prenucleation clusters could be able to form prior to the nucleation stage, once a critical level of supersaturation corresponding to the limit of the MSZW had been reached, with all clusters nucleating at once. Although speculative, at this stage such a model could also explain the increase in MSZW with increasing acetone composition, and as such a lower ease of crystallisation, until a critical acetone composition was reached, in which this behaviour was reversed. Further support for this comes with the calculated values of effective interfacial tension, which mirror the behaviour of the MSZW with mixed-solvent composition, notably in such a case that a higher level of supersaturation would be needed to overcome the energy barrier required to create a solid nucleus surface. This suggests that strong interactions between acetone and toluene molecules might lead to weaker interactions with eicosane clusters, thereby increasing the barrier to the formation of nuclei surfaces, driving up the effective interfacial tension and lowering the crystallisability. This would be consistent with an increase in the thermodynamic parameter b associated with the nucleation rate expression (eqn (12)), which would reduce the rate of nucleation of eicosane in these solutions. This, coupled with a reduction in the nucleation rate constant, would essentially create a more thermodynamically controlled nucleation process, more consistent with the progressive nucleation pathway.
The resulting changes in nucleation behaviour and mechanism as a function of mixed-solvent composition, also align well with previous studies that have demonstrated that, in single solvent solutions, the IN mechanism is associated with stable prenucleation clusters in solution24 and a shift towards a PN pathway can be associated with a disruption of the ability of solutions to form stable clusters prior to nucleation.23 This demonstrates a wider applicability of the results outlined in this study towards other crystallising systems.
The changing nature of solution behaviour above a critical acetone solution content at around y = 0.85 could also represent increased solvent structuring in solution, as demonstrated by decreasing values of the entropy of dissolution and mixing. Acetone is known to structure through strong carbonyl intermolecular interactions in its crystal structure and liquid state,50 which could enable free interactions between the methyl groups and solute molecules within solutions, with a high concentration of acetone molecules. This could provide an additive solubilising effect towards eicosane in solution alongside the more strongly interacting toluene molecules, which could be responsible for the observed increases in solubility at lower solution temperatures, for solutions with a high acetone content above y = 0.85. However, further study is needed to investigate this possible behaviour.
The solubility of eicosane was found, in general, to decrease with increasing solution acetone content. At higher solution temperatures, small additions of acetone to pure toluene solutions were found to increase solubility, whereas at lower solution temperatures this behaviour was not observed and when acetone was in excess, further additions of acetone increased solubility above a solution composition of y = 0.85. All solutions revealed less than ideal behaviour, with activity coefficient temperature dependency altering as a function of mixed-solvent composition. Both the enthalpies of dissolution and mixing were found to increase over the compositional range of 0 < y < 0.85, followed by a decrease with higher acetone content, demonstrating a change in solution chemistry above a critical solution acetone composition.
Intermolecular grid search results from energy cut-off calculations were in good agreement with the solubility findings, with toluene molecules being found to interact much more strongly with eicosane than did acetone molecules. The strongest solvation sites were found to be along the carbon backbone of the eicosane molecule, where closer atom–atom contacts and strong van der Waals interactions were readily available. Intermolecular interaction energies revealed eicosane:eicosane interactions to be the strongest, in line with the less than ideal behaviour observed for all solutions. Acetone was found to interact more strongly with itself and toluene than with eicosane, suggesting that it would have limited interaction with eicosane in a mixed-solvent solution environment.
Analysis of nucleation kinetic data revealed that solution compositions in the range 0 < y < 0.49 and y = 1, nucleated via an IN mechanism, whilst in contrast, solution compositions ranging from 0.59 < y < 0.85 were found to predominantly nucleate via the PN pathway, the latter suggesting a more thermodynamically-controlled system. The kinetic and thermodynamic dependencies of the nucleation of these solutions were found to correlate to the dependency of the MSZW vs. the solution concentration behaviour observed. PN solutions crystallised with low effective interfacial tensions, in line with previous studies on alkane systems, but were found to increase with increasing acetone composition up to y = 0.85, above which, the effective interfacial was found to decrease again.
The key crystallisation process metrics were all found to follow the same consistent behaviour as a function of mixed-solvent composition, notably: MSZW, enthalpies of dissolution/mixing, interfacial tension and the balance between the thermodynamic and kinetic factors on the nucleation process, calculated by the IN/PN determination slopes. Analysis of solvation energies and cluster structures was found to provide an insight into the potential intermolecular clustering behaviour within this mixed-solvent solution, notably acetone interacts more strongly with toluene than with eicosane, with the latter not being effectively solvated by acetone molecules in the mixed-solvent solutions. A ‘cage’ of acetone molecules created due the stronger toluene:acetone interactions limited the ability of eicosane to form stable prenucleation clusters throughout solution, altering the nucleation mechanism from IN to PN when acetone was in excess. Above a critical acetone content this effect was overcome.
Overall, the solution chemistry and structure were found to directly relate to crystallisation behaviour and this was integrated within a methodological workflow, developed to aid future research into mixed solvent solution crystallisation processes.
Furthermore, small angle neutron scattering (SANS) of mixed-solvent systems using deuteration to confirm specific solvent species within the mixed-solvent environments, could potentially validate the solvation structural ordering proposed in this work.
a 1 | KBHR PN parameter |
a 2 | KBHR PN parameter |
b | Dimensionless thermodynamic parameter |
ΔHdiss | Molar enthalpy of dissolution (kJ mol−1) |
ΔHf | Enthalpy of fusion (kJ mol−1) |
ΔHmix | Molar enthalpy of mixing (kJ mol−1) |
i* | Number of molecules in the critical nucleus |
J | Nucleation rate (nuclei m−3 s−1) |
k | Boltzmann constant (m2 kg s−2 K−1) |
K J | Nucleation rate constant (m−3 s−1) |
k n | Nuclei numerical shape factor |
λ | Molecular latent heat of crystallisation (J) |
N det | Number of crystallites at the detection point |
q | Cooling rate (°C min−1) |
q 0 | KBHR PN parameter |
R | Ideal gas constant (J K−1 mol−1) |
r* | Critical nucleus radius (m) |
ΔSdiss | Molar entropy of dissolution (kJ K−1 mol−1) |
ΔSmix | Molar entropy of mixing (kJ K−1 mol−1) |
T | Solution temperature (°C) |
ΔTc | Undercooling (°C) |
T c | Crystallisation temperature (°C) |
T c,l | Crystallisation temperature at the kinetic limit/equilibrium crystallisation temperature (°C) |
T diss | Dissolution temperature (°C) |
T e | Equilibrium saturation temperature (°C) |
T m | Melting point (K) |
u c | Relative critical undercooling |
v 0 | Volume occupied by a solute molecule in the crystal (m3) |
x | Molar solubility |
x ideal | Molar solubility in ideal state |
y | Mol fraction acetone |
ϒ | Activity coefficient |
γ eff | Effective interfacial tension (mJ m−2) |
DSC | Differential scanning calorimetry |
IN | Instantaneous nucleation |
KBHR | Kashchiev–Borissova–Hammond–Roberts |
MD | Molecular dynamics |
MSZW | Metastable zone width |
PN | Progressive nucleation |
SANS | Small angle neutron scattering |
SE | Standard error |
Footnote |
† Electronic supplementary information (ESI) available: It includes: the average crystallisation and dissolution temperatures determined for all solutions studied across the full mixed-solvent compositional range, atomic partial charges of eicosane, toluene and acetone used in grid-based molecular modelling studies and the full analysis of solvation sites of eicosane solvated by single toluene and acetone molecules. See DOI: 10.1039/d1ce00322d |
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