Corrosion response of steels fabricated through arc directed energy deposition additive manufacturing: a review

Khashayar Morshed-Behbahani and Ali Nasiri

Mater. Horiz., 2024, 11, 3011
DOI: 10.1039/D4MH00226A

Crack initiation, small crack growth, and stress intensity factor in the very high cycle fatigue (VHCF) of wire arc additive manufactured (WAAM) nickel aluminum bronze (NAB)

MohammadBagher Mahtabi, Mojtaba Roshan, Shawkat I. Shakil, Andrea Tridello, Davide S. Paolino, Wiktor Bednarczyk and Meysam Haghshenas

Engineering Fracture Mechanics, 2025, 313, 110671
DOI: 10.1016/j.engfracmech.2024.110671

Insights into cold-spray deposition of Nickel-Aluminum Bronze (NAB) on a soft substrate (Al alloy): emphasizing substrate influence on inter-splat bonding

Gidla Vinay, Ravi Kant, Ashish Ganvir, Ermei Mäkilä and Harpreet Singh

Applied Surface Science, 2025, 712, 164170
DOI: 10.1016/j.apsusc.2025.164170

Studies on Mechanical and Electro-Chemical Properties of Laser Direct Energy-Deposited AISI 316L Stainless Steel

Sharath Anishetty, Tapas Bera, Jyotsna Dutta Majumdar and Indranil Manna

Metall Mater Trans A, 2024, 55, 3982
DOI: 10.1007/s11661-024-07517-2

Effect of Laser Powder Bed Fusion Process Parameters on the Microstructures, Mechanical Properties, and Conductivity of CuCrZr Alloy

Kaixuan Dongfang, Hongju Fan, Shougang Sui, Huaixue Li, Haonan Liu, Yang Li and Peng Liu

J. of Materi Eng and Perform, 2025, 34, 13304
DOI: 10.1007/s11665-024-10026-3

Additive manufacturing of copper-based alloys for high-temperature aerospace applications: A review

Khashayar Morshed-Behbahani, Ahmed Aliyu, Donald Paul Bishop and Ali Nasiri

Materials Today Communications, 2024, 38, 108395
DOI: 10.1016/j.mtcomm.2024.108395

κ-phase precipitation in nickel-aluminum bronze alloy fabricated by oscillating laser wire additive manufacturing

Qingwen Deng, Yugang Miao, Zhibin Yang, Ji Liu, Guangxu Hu, Jiaoyang Chen, Pengfei Wang and Bintao Wu

Journal of Alloys and Compounds, 2025, 1012, 178484
DOI: 10.1016/j.jallcom.2025.178484

Micro- and nanostructural evolution of copper bronze CuAl10Ni5Fe5 during cooling from solution treatments

Hannes Fröck, Benjamin Milkereit, Jette Broer, Armin Springer, Sigurd Wenner, Kevin Oldenburg, Tobias Kruse, Christian Kloetzer-Freese and Olaf Kessler

Materials Characterization, 2025, 221, 114795
DOI: 10.1016/j.matchar.2025.114795

Electropolymerized conducting polyaniline coating on nickel-aluminum bronze alloy for improved corrosion resistance in marine environment

Hicham Amegroud, Maria Boudalia, Maha Elhawary, Anton José Garcia, Abdelkbir Bellaouchou and Hatem M.A. Amin

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2024, 691, 133909
DOI: 10.1016/j.colsurfa.2024.133909

Cold spraying of martensite NAB deposits: a strategy for improved inter-splat bonding

Gidla Vinay, Ravi Kant and Harpreet Singh

Prog Addit Manuf, 2025, 10, 3925
DOI: 10.1007/s40964-024-00858-9

Effect of further precipitate refinement on mechanical properties and corrosion behavior of additively manufactured nickel aluminum bronze

Zhiyuan Jia, Rui Li, Mingzhi Chen, Zhandong Wang, Guifang Sun and En-Hou Han

Corrosion Science, 2025, 255, 113114
DOI: 10.1016/j.corsci.2025.113114

Unveiling the corrosion mechanism of nickel-aluminum bronze coatings on steel fabricated by wire-arc directed energy deposition from selective phase corrosion to uniform corrosion evolution

Cheng Xu, Yong Peng, Liang-Yu Chen, Yong Huang, Tian-Yang Zhang, Jing-Jing Cheng and Ke-Hong Wang

Corrosion Science, 2025, 253, 113019
DOI: 10.1016/j.corsci.2025.113019

Impact of surface post-treatments on corrosion resistance in heat-treated laser-powder bed fused Nickel Aluminum Bronze

Khashayar Morshed-Behbahani, Nika Zakerin, Addison J. Rayner, Donald Paul Bishop and Ali Nasiri

CIRP Journal of Manufacturing Science and Technology, 2025, 61, 153
DOI: 10.1016/j.cirpj.2025.06.010

Copper-Nickel Alloy Coating on Cast Iron by Cold Spray: Microstructure and Thermal Analysis

Timothée Lauridant, Aya Rostom, François Brisset and Fazati Bourahima

SSP, 2026, 384, 25
DOI: 10.4028/p-CW2nwu

An Investigation of Thermomechanical Behavior in Laser Hot Wire Directed Energy Deposition of NAB: Finite Element Analysis and Experimental Validation

Glenn W. Hatala, Edward Reutzel and Qian Wang

Metals, 2024, 14, 1143
DOI: 10.3390/met14101143

Effect of pre-corrosion on the fatigue performance of direct energy deposited nickel–aluminum bronze (NAB)

Mojtaba Roshan, MohammadBagher Mahtabi, Wiktor Bednarczyk, Grzegorz Cios and Meysam Haghshenas

Materials Chemistry and Physics, 2026, 349, 131759
DOI: 10.1016/j.matchemphys.2025.131759

A Review on Fatigue Characteristics of Nickel‐Aluminum Bronze (NAB): Conventionally Fabricated and Additively Manufactured

Mojtaba Roshan, MohammadBagher Mahtabi, Sara Ranjbar Eslamloo, Alireza Behvar and Meysam Haghshenas

Fatigue Fract Eng Mat Struct, 2025, 48, 535
DOI: 10.1111/ffe.14499

Microstructural Evolution of Ti–2.5Cu Alloys Produced by Powder Metallurgy and Laser Powder Bed Fusion

P. M. Terceiro, L. A. Leão, J. F. Q. Rodrigues, M. Sangali, R. J. Contieri, R. Caram and J. Soyama

Metall Mater Trans A, 2025, 56, 1449
DOI: 10.1007/s11661-025-07709-4

Terpyridine based supramolecular coordination compounds bifunctional fillers enhanced epoxy coating with persistent corrosion protection and fire safety

Bingtao Bao, Shunbao Hu, Hua Liu, Hao Liu, Tingzhe Wang, Yiting Xu, Birong Zeng, Conghui Yuan, Weiang Luo, Guorong Chen, Kaibin He and Lizong Dai

Construction and Building Materials, 2025, 463, 140131
DOI: 10.1016/j.conbuildmat.2025.140131

Effect of Laser Power and Scan Speed on the Microstructure and Texture Evolution in Cr Claddings Developed over V Substrate Using Laser-Induced Directed Energy Deposition

V. Singh, B. Vishwanadh, C. P. Paul and R. Tewari

Metall Mater Trans A, 2024, 55, 1988
DOI: 10.1007/s11661-024-07374-z

Influence of powder heat treatment and particle size on the corrosion performance of cold-sprayed nickel-aluminum bronze (NAB) for repair applications

Gidla Vinay, Ravi Kant and Harpreet Singh

Corrosion Science, 2024, 238, 112355
DOI: 10.1016/j.corsci.2024.112355

Enhancing Cold-Sprayed Nickel–Aluminum Bronze Coatings on Magnesium via Scanner-Based Laser Remelting

Gidla Vinay, Ravi Kant, Aki Piiroinen, Chinmayee Nayak, Ashish Ganvir and Harpreet Singh

J Therm Spray Tech, 2026, 35, 847
DOI: 10.1007/s11666-025-02150-w

Ultrasonic fatigue of wire arc additive manufactured (WAAM) nickel-Aluminum bronze (NAB): ex-situ corrosion

MohammadBagher Mahtabi, Mojtaba Roshan, Wiktor Bednarczyk and Meysam Haghshenas

Engineering Failure Analysis, 2025, 180, 109838
DOI: 10.1016/j.engfailanal.2025.109838

Dual-functional boron nitride nanosheets for enhanced corrosion resistance and flame retardancy in steel

Shunbao Hu, Tingzhe Wang, Yiting Xu, Bingtao Bao, Xiaoqiong Bian, Hongyi Liu, Juguo Dai, Hao Liu, Qingsong Wu, Guorong Chen, Birong Zeng and Lizong Dai

Journal of Alloys and Compounds, 2025, 1040, 183504
DOI: 10.1016/j.jallcom.2025.183504

Green porous attapulgite containers enhance the corrosion protection of smart coating

Jie Li, Yue Yin, Lingjing Meng, Hui Qiao, Huan Zhang, Yunfei Cai, Yonglong Zhang, Feiyan Yang, Jinfang Wu, Mei Wu, Jian Liu and Wenbo Wang

Progress in Organic Coatings, 2025, 205, 109285
DOI: 10.1016/j.porgcoat.2025.109285

Superhydrophobic Ni(OH)2 nanosheet/porous Ni foam: Structure design, antifouling, and corrosion resistance in marine environments

Wenle Pei, Xiaoliang Pei, Jiachen Liu, Yuxi Gao and Shaoheng Liu

Journal of Alloys and Compounds, 2025, 1048, 185131
DOI: 10.1016/j.jallcom.2025.185131

Enhancing passivity and corrosion resistance of laser-powder bed fused maraging stainless steel CX through TiC-induced microstructure tailoring

Khashayar Morshed-Behbahani, Nika Zakerin, Elham Afshari, Donald Paul Bishop, Kevin Paul Plucknett and Ali Nasiri

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2025, 717, 136800
DOI: 10.1016/j.colsurfa.2025.136800

Influence of Deep Cryogenic Treatment on the Mechanical Properties and Corrosion Resistance of Nickel–Aluminum Bronze

Carmen M. Abreu, Iria Feijoo, Gloria Pena and M. Consuelo Pérez

CMD, 2024, 5, 624
DOI: 10.3390/cmd5040030

Microstructural evolution in wire-fed electron-beam directed energy deposition Ni-Al bronze and its implications for mechanical properties and corrosion behavior

Yong Zhang, Chunzhi Zhao, Baoxian Su, Binbin Wang, Weikun Zhang, Guoqiang Zhu, Zhe Li, Zhiwen Li, Liang Wang and Yanqing Su

Materials Science and Engineering: A, 2025, 946, 149162
DOI: 10.1016/j.msea.2025.149162

Trade-Off Among Cavitation Erosion Resistance, Corrosion Resistance, and Antifouling Properties of HVOF-Sprayed WC-CoCr Coating via Adding Stainless Steel and Copper

Zhe Guo, Xiaomei Liu, Ye Tian, Ping Zhou, Miao Yu, Jin Liu, Xu Yin, Rui Yang and Hua Li

J Therm Spray Tech, 2024, 33, 1570
DOI: 10.1007/s11666-024-01792-6

Impact of fabrication method on the corrosion behavior of heat-treated nickel aluminum bronze (NAB) alloy: A comparison of laser powder bed fusion (L-PBF) and laser directed energy deposition (L-DED) techniques

Khashayar Morshed-Behbahani, Addison J. Rayner, Donald Paul Bishop and Ali Nasiri

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2025, 708, 136069
DOI: 10.1016/j.colsurfa.2024.136069

Mineralization strategy and synergistic doping for developing novel Co-free iron-magnesium spinel black pigments with exceptional glaze corrosion resistance

Guo Feng, Shixin Tang, Feng Jiang, Qian Wu, Yanqiao Xu, Xiaojun Zhang, Jian Liang, Entao Zheng, Weifeng Xie and Guangfan Tan

Ceramics International, 2026
DOI: 10.1016/j.ceramint.2026.02.310

Perspectives on the unusual electrochemical corrosion of Nickel Aluminum Bronze (NAB) alloy fabricated through laser-powder bed fusion additive manufacturing

Khashayar Morshed-Behbahani, Addison J. Rayner, Donald Paul Bishop and Ali Nasiri

Corrosion Science, 2024, 228, 111846
DOI: 10.1016/j.corsci.2024.111846

Effect of Surface Nanocrystallization on Wear Behavior of Steels: A Review

Khashayar Morshed-Behbahani, Zoheir Farhat and Ali Nasiri

Materials, 2024, 17, 1618
DOI: 10.3390/ma17071618

Additive manufacturing nickel-aluminum bronze alloy via wire-fed electron beam directed energy deposition: Enhanced mechanical properties and corrosion resistance compared to as-cast counterpart

Yong Zhang, Hao Yu, Liang Wang, Binbin Wang, Baoxian Su, Longhui Yao, Chunzhi Zhao, Ran Cui and Yanqing Su

Journal of Materials Research and Technology, 2024, 32, 3871
DOI: 10.1016/j.jmrt.2024.08.198

Manipulating martensite transformation to achieve superior strength-ductility synergy in laser powder bed fusion of nickel-aluminium-bronze alloy via heat treatments

Changjun Han, Yujin Zou, Zhi Dong, Gaoling Hu, Shentao Xu, Yongqiang Yang and Di Wang

Virtual and Physical Prototyping, 2025, 20
DOI: 10.1080/17452759.2025.2478227

Review of Laser Powder Bed Fusion’s Microstructure and Mechanical Characteristics for Al-Ce Alloys

Yuanfan Liu, Yang Li, Mingliang Wang and Zhe Chen

Materials, 2024, 17, 5085
DOI: 10.3390/ma17205085

Electrochemical corrosion performance of arc-directed energy deposited 308L austenitic stainless steel in sulfuric acid solution

Khashayar Morshed-Behbahani, Nika Zakerin, Donald Paul Bishop and Ali Nasiri

Electrochimica Acta, 2026, 549, 148115
DOI: 10.1016/j.electacta.2026.148115

Effect of Pre-soaking in Sulfide-Containing Solutions on the Corrosion and Cavitation Erosion Performance of Nickel Aluminum Bronze

Q. Liu, C. L. Peng, X. Y. Wang, Q. N. Song, Z. T. Jin, N. Xu, Y. F. Bao, Y. F. Jiang, Y. Gao and Y. T. Zhang

J. of Materi Eng and Perform, 2026
DOI: 10.1007/s11665-025-13139-5

On the corrosion and passivity of Inconel alloy 625 in HNO3 solution

Khashayar Morshed-Behbahani and Ali Nasiri

Corrosion Communications, 2025, 17, 28
DOI: 10.1016/j.corcom.2024.02.003

Review of Tribological and Wear Behavior of Alloys Fabricated via Directed Energy Deposition Additive Manufacturing

Nika Zakerin, Khashayar Morshed-Behbahani, Donald Paul Bishop and Ali Nasiri

JMMP, 2025, 9, 194
DOI: 10.3390/jmmp9060194

Electrochemical insight into the passivity and corrosion of 316 L stainless steel fabricated through wire arc additive manufacturing

Khashayar Morshed-Behbahani, Amir Hadadzadeh and Ali Nasiri

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2024, 693, 134085
DOI: 10.1016/j.colsurfa.2024.134085