Open Access Article
Mirai
Ohara
a,
A. Shahul
Hameed
ab,
Kei
Kubota
ab,
Akihiro
Katogi
a,
Kuniko
Chihara
ab,
Tomooki
Hosaka
ab and
Shinichi
Komaba
*ab
aDepartment of Applied Chemistry, Tokyo University of Science, 1-3 Kagurazaka, Shinjuku-ku, Tokyo 162-8601, Japan. E-mail: komaba@rs.tus.ac.jp
bESICB, Kyoto University, 1-30 Goryo-Ohara, Nishikyo-ku, Kyoto 615-8245, Japan
First published on 12th August 2021
K-ion batteries (KIBs) are promising for large-scale electrical energy storage owing to the abundant resources and the electrochemical specificity of potassium. Among the positive electrode materials for KIBs, vanadium-based polyanionic materials are interesting because of their high working voltage and good structural stability which dictates the cycle life. In this study, a potassium vanadium oxide phosphate, K6(VO)2(V2O3)2(PO4)4(P2O7), has been investigated as a 4 V class positive electrode material for non-aqueous KIBs. The material is synthesized through pyrolysis of a single metal–organic molecular precursor, K2[(VOHPO4)2(C2O4)] at 500 °C in air. The material demonstrates a reversible extraction/insertion of 2.7 mol of potassium from/into the structure at a discharge voltage of ∼4.03 V vs. K. Operando and ex situ powder X-ray diffraction analyses reveal that the material undergoes reversible K extraction/insertion during charge/discharge via a two-phase reaction mechanism. Despite the extraction/insertion of large potassium ions, the material demonstrates an insignificant volume change of ∼1.2% during charge/discharge resulting in excellent cycling stability without capacity degradation over 100 cycles in a highly concentrated electrolyte cell. Robustness of the polyanionic framework is proved from identical XRD patterns of the pristine and cycled electrodes (after 100 cycles).
Since reversible electrochemical intercalation of potassium ion into graphite and its reversible capacity close to the theoretical capacity of 279 mA h g−1 at a potential of ∼0.2 V vs. K+/K with high rate capability and long cycle life have been reported in 2015,9–11 various carbonaceous materials such as graphitizable and non-graphitizable carbons have been studied to undergo reversible K-insertion with high capacities.12–14 Compared to the progress on negative electrode materials, the development of positive electrode materials is still in its infancy. In the case of LIBs, layered transition metal oxides are used as commercial positive electrode materials owing to their high energy densities.15 Similarly, the Na analogues (NaxMeO2; where Me = transition metals and x ≤ 1) are considered candidates for commercialization of NIBs.16 However, in the case of potassium storage, the transition metal oxides deliver unsatisfactory capacities at lower operating potentials compared to their Li/Na counterparts.7 Therefore, the focus is on polyanionic compounds which adopt open framework structures containing large channels and facilitate diffusion of large K+ ions.17–19 High energy density and long cycle life have been demonstrated in materials such as, KTiOPO4-type KVOPO4,20 KVPO4F,20–22 KFeSO4F,23 and KTiPO4F,24 layered VOPO4 (ref. 25) and KVPO4F,26 KFe(SO4)2,27 K2[(VOHPO4)2(C2O4)],28 and Prussian blue analogues such as K2Me[Fe(CN)6].29–35 Additionally, the redox potentials of the transition metals in the polyanionic frameworks are enhanced by the inductive effect of the strongly electronegative ligands.36 In this context, mixed phosphate-pyrophosphate class of materials is significant as positive electrode materials for secondary batteries. For example, the average discharge voltage of a mixed phosphate-pyrophosphate material, Na4Fe3(PO4)(P2O7), is ∼3.4 V, higher than the pure phosphate, NaFePO4.37 Likewise, a lithium containing hybrid material, Li9V3(P2O7)3(PO4)2, exhibits high operating potentials with plateaus at 3.85 and 4.5 V in Li cells.38
Recently, our group39 and Tereshchenko et al.40 reported a potassium vanadium oxide-phosphate-pyrophosphate hybrid material, K6(VO)2(V2O3)2(PO4)4(P2O7) as a positive electrode for KIBs. The material demonstrated a capacity of 30 mA h g−1 at C/20 rate with unsatisfactory cycling life.40 In this study, we have synthesized potassium vanadium (+IV and +V) oxide phosphate, K6(VO)2(V2O3)2(PO4)4(P2O7) (hereafter denoted as KVPP) via a different approach, a single step thermal decomposition route using a single molecular precursor, K2[(VOHPO4)2(C2O4)]. The precursor, which could be obtained on a large scale by a room temperature precipitation synthesis, was decomposed at 500 °C, yielding the KVPP material. The material demonstrated a reversible capacity of 59 mA h g−1 with a discharge plateau of 4.03 V in 1 mol dm−3 KPF6 EC/PC electrolyte. The material also demonstrated good cycling stability of ∼100% when a highly concentrated electrolyte of 5.6 mol kg−1 of potassium bis(fluorosulfonyl)amide (KFSA) in triethylene glycol dimethyl ether (triglyme, 3 G) was employed.
For the electrochemical studies, a slurry containing the active material, acetylene black and poly(vinylidene fluoride) binder was mixed at a weight ratio of 7
:
2
:
1 with N-methylpyrrolidone, and the slurry mixture was coated onto an Al foil as a current collector and dried at 100 °C under vacuum. The electrochemical properties of KVPP were examined in coin cells with 1.0 mol dm−3 KPF6 in EC
:
PC (1
:
1 v/v) electrolyte (Kishida Chemical Co., Ltd) and metallic potassium as a counter electrode. Li and Na half-cells were also fabricated using 1 mol dm−3 LiPF6 in EC
:
DMC (1
:
1 v/v) and 1 mol dm−3 NaPF6 in EC
:
PC (1
:
1 v/v) electrolytes, respectively. Charge/discharge tests of the cells were carried out in galvanostatic mode at room temperature. Operando XRD measurements were performed using an in situ three-electrode XRD cell (EC-FRONTIER) with a beryllium X-ray window using K metal as counter and reference electrodes. Pretreatment of the reference electrode was conducted to obtain a stable potential.46Operando XRD patterns were recorded on a Rigaku MultiFlex X-ray diffractometer during the first and second galvanostatic charge–discharge cycles at a slow current rate of C/40 (1C = 88 mA g−1).
A synchrotron XRD pattern of the synthesized sample and its Rietveld refinement pattern are shown in Fig. 1a. Main diffraction peaks can be indexed as K6(VO)2(V2O3)2(PO4)4(P2O7) phase with a orthorhombic space group of Pnma, similar to the reported structure of KVPP.47,49 In addition to the main KVPP phase, K2VOP2O7 phase was detected as an impurity phase as shown in Fig. 1a and also found in the literatures.40,47 The phase fraction of K2VOP2O7 calculated from the Rietveld refinement was 2.8 mass% in the current study, which was smaller than 8.9 mass% in the literature.40 The current synthesis method through calcination of the oxalatophosphate precursor results in the highly pure KVPP sample. Refined lattice parameters of KVPP were a = 6.97269(6) Å, b = 13.39710(10) Å, and c = 14.23770(11) Å which are close to the previous reports.40,47 Details of the refined structural parameters are given in Table S1.†Fig. 1b and c illustrate the crystal structure of KVPP viewed along a-axis and b-axis, respectively. The structure of KVPP49 is known to be isostructural to Rb6V6P6O31 (or Rb6(VO)2(V2O3)2(PO4)4(P2O7)).50 The host framework [V6P6O31]∞ consists of corner-sharing VO6 octahedra (corresponding to V2O6 in Fig. 1a and b and Table S1†), corner-sharing VO5 square pyramids to form V2O9 pyramidal dimer (V12O9), and phosphate PO4 (P1O4) and pyrophosphate P2O7 (P2P3O7) groups. However, the distance between the vanadium atom in the V2O9 pyramidal dimer and the oxygen atom in the PO4 tetrahedra is 2.658(6) Å, which is a relatively short distance (see the length of (V1)–(O9) bond in Table S2†). Therefore, these may be described as V2O10 octahedral dimer consisting of corner-sharing VO6 octahedra, although the vanadium atoms are out of the central position of the VO6 octahedra. The V2O9 (or V2O10) dimers are corner-shared with P2O7 units and linked with corner-sharing VO6 octahedral chains along b-axis through corner-sharing PO4 units to form the 3D framework containing tunnels along the a-axis which accommodate diffusible large potassium ions.
It should be noted that P2O7 units are arranged in disorder in the current structural model, and the P and O sites are each divided into two sites (e.g., P2 and P3 in Fig. 1). In contrast, Leclaire et al. proposed an ordered superlattice model.47 Thus, based on the Leclaire's supercell model with a space group of P
, we considered a new
supercell model with P21/c as well as two sub-cells with P21/m and Pmn21 as shown in Fig. S1.† The latter two sub-cells may be the same as those recently reported by Tereshchenko.40 The Rietveld analysis using the models, however, showed very small differences in the R factors from the conventional sub-cell model (Fig. S2†). Consequently, ordering sequence of P2O7 units was difficult to be confirmed from our synchrotron XRD data and structural refinements. Regardless of the ordering or disordering of P2O7 units, the potassium occupancy factors calculated from the Rietveld refinement are 0.980(2) and 0.989(2) for the K1 and K2 sites, respectively, which are close to the full occupancy. Furthermore, BVS of vanadium ions was calculated to be 4.27 for V1 of the V1O5 square pyramid and 4.15 for V2 of the V2O6 octahedron, indicating slightly higher oxidation state for V1.
The morphology of KVPP was examined using SEM and TEM. From the SEM micrographs (Fig. 2a and b), it is inferred that the material contains particles of varying size ranging from few hundred nm to ∼5 μm. The TEM images shown in Fig. 2c and d indicate the agglomeration of particles. A single-crystalline domain is shown in Fig. 2e and a SAED pattern of the region along the [100] zone axis is shown in Fig. 2f. The diffraction spots indexed to 002, 011, and 020 are confirmed based on the refined conventional structural model having disordered P2O7 units. Although the simulation pattern of the ordered sub-cell with Pmn21 agreed well with the observed SAED pattern (Fig. S3†), the determination of symmetry was difficult due to structural defects and overlap of differently oriented domains. The TEM-EDX mapping of the KVPP (Fig. 2g) proves a uniform distribution of the individual elements. The TEM-EDX spectrum shown in Fig. S4† confirms a near stoichiometric composition.
:
PC (= 1
:
1 v/v) as electrolyte in a K metal half-cell. Fig. 3a shows the voltage profiles of KVPP electrode at room temperature at a current rate of C/20 (1C = 88 mA g−1) in the voltage window of 2.0–4.5 V vs. K. A constant voltage mode was employed at the end of charge and the cell voltage was held at ca. 4.5 V for 5 hours. The initial discharge capacity was 59 mA h g−1 which is ∼67% of its theoretical capacity. This indicates extraction of ∼2.7 mol K from the structure during the initial charge process and reversal K insertion into the framework. The voltage profiles (Fig. 3a) and the dQ/dV plot for the 2nd cycle (Fig. 3b) indicate a single redox voltage plateau at 4.18/4.03 V. The high working voltage of KVPP is due to the inductive effects of strongly electronegative PO4 and P2O7 units36 on the vanadium ions. Interestingly, the redox potential of KVPP is similar to that of KVOPO4 as shown in Fig. S5.† KVPP demonstrated good cyclability in the voltage window of 2.0–4.5 V as shown in Fig. 3c and retained ∼84% of the initial capacity at 100th cycle. The rate performance of the material was examined at different discharging rates and a constant charging rate of C/20, and the voltage profiles (discharge curves) at these rates are shown in Fig. 3d. With increasing current rates, the capacity of the material decreases and demonstrated a discharge capacity of 35 mA h g−1 at 1C rate.
To understand the origin of capacity fading during cycling, ex situ XRD was carried out after 100 cycles at the discharged state (2.0 V). As shown in the Fig. 4, the XRD pattern of the KVPP electrode after cycling confirmed a quite similar pattern to the pristine state. This indicates the robustness of the structure despite the extraction/insertion of large K-ions. Therefore, the slight capacity decay observed during the cycling may be attributed to electrolyte decomposition at high voltage and/or side reactions of a K metal counter electrode with the electrolyte, leading to increase of reaction resistance. Accordingly, the material was subjected to galvanostatic cycling in a highly concentrated electrolyte, 5.6 mol kg−1 KFSA in triglyme (G3). Highly concentrated electrolytes improve the cycling stability and coulombic efficiency of electrode materials owing to the high oxidation resistant properties and by promoting a stable SEI formation on negative electrodes.51–56 As shown in Fig. 5b and c, the capacity retention has been improved employing the 5.6 mol kg−1 KFSA electrolyte. No capacity degradation was observed over 100 cycles for the 5.6 mol kg−1 KFSA/G3 electrolyte while the capacity retention rate was only 84% when 1 mol dm−3 KPF6/EC:PC electrolyte was used.
![]() | ||
| Fig. 4 Comparison of XRD patterns of pristine KVPP electrode and the KVPP electrode in the discharged state at 2.0 V at the 100th cycle. | ||
In addition to the K system, Li- and Na-insertion properties of the KVPP framework were also investigated using Li//KVPP and Na//KVPP half-cells. Fig. S6† shows voltage profiles of these half cells cycled at C/20. The first charge process comprises the K extraction, resulting in the formation of Kx(VO)2(V2O3)2(PO4)4(P2O7) where x ≈ 3.6 based on the current passed through the cell. The differential capacity plots (dQ/dV) of the 2nd cycle for Li, Na, and K insertion into the framework are compared in Fig. S7,† which suggest that the K insertion/extraction happens at a higher potential than Li and Na, agreeing with the difference of E0 values of Li, Na, and K.7 In the case of transition metal oxides like AxCoO2 (A = Li, Na, and K), the potassium analogues show the lowest working potential6 while KVPP shows the highest working potential for potassium insertion.
To provide further insights into the charge compensation mechanism during K-extraction/insertion, hard X-ray absorption spectroscopy at vanadium K-edge was performed for the pristine material and the electrodes at the charged state (4.95 V) and the discharged state (2.0 V) as shown in Fig. 6a. As explained earlier, KVPP contains vanadium ions in the mixed valence states (VIV and VV states) which is confirmed from the X-ray absorption near edge structure (XANES) spectrum of the pristine material. The K-edge energy of all the pristine and charged and discharged electrodes falls between those of VOSO4 (VIV reference) and VOPO4 (VV reference) as shown in Fig. 6b, suggesting VIV and VV mixed state in Kx(VO)2(V2O3)2(PO4)4(P2O7) during charging and discharging. During charging, oxidation of vanadium ions upon K extraction is evident from the shift in K-edge energy towards the higher energy of the VOPO4 reference. Furthermore, the K-edge energy was lower in the discharged state (2.0 V) proving the reduction of vanadium ions. In addition, the spectrum of the KVPP electrode after discharging to 2.0 V matches exactly with that of the pristine material, indicating the structural reversibility and nearly complete re-insertion of K+ ions into the structure.
![]() | ||
| Fig. 6 (a) Voltage profile of KVPP electrode in a K cell and the points where ex situ XAS was conducted and (b) ex situ XANES spectra of the KVPP electrodes. | ||
To further confirm the structure at the discharge state as well as the charged state, ex situ synchrotron XRD was conducted for the electrodes in the charged state (4.5 V) and the discharged state (2.0 V). As shown in Fig. S8,† the XRD pattern of the charged state is different from the pristine material which is consistent with operando XRD data. Fig. 7c shows the Rietveld refinement XRD pattern of the charged KVPP electrode (Fig. 7e). The main diffraction peaks are consistent with those observed in the operando XRD as phase B and can be assigned to an orthorhombic lattice with Pnma space group with the following lattice parameters; a = 7.1372(2) Å, b = 13.0433(4) Å, and c = 14.1399(4) Å. The details of the refined structure of the charged state are shown in the Table S3.† The occupancy of the K1 and K2 sites (in Fig. 1b and c) was calculated from the refinement as 0.66 and 0.5, respectively. The refinement indicates that phase B has a formula of K3.6(VO)2(V2O3)2(PO4)4(P2O7), which is consistent with that estimated from the total current of the electrochemical data. After the first discharge, the synchrotron XRD pattern shows a similar pattern to that of the pristine KVPP, indicating that the material returns back to the pristine structure. Rietveld refinement was also carried out for the XRD pattern at the discharged state (Fig. 7d) and the crystal structure is shown in Fig. 7f. The refined parameters are shown in Table S4.† The occupancy of the K1 and K2 sites was calculated from the refinement as 0.98 and 1.0, respectively, indicating a complete re-insertion of K into the structure. Lattice parameters of the discharged state are calculated as a = 6.98358(12) Å, b = 13.3883(2) Å, and c = 14.2489(2) which are pretty close to those of the pristine electrode. These results suggest the excellent structural reversibility of KVPP upon charging and discharging. The structural refinement for the charged and discharged states reveals a small volume change of 1.2% during the charge/discharge process. Even considering the actual capacity, the volume change is very small compared to other potassium vanadium phosphate compounds, such as KTiOPO4-type KVOPO4 (3.3% for 84 mA h g−1)20 and layered KVOPO4 (9.4% for 115 mA h g−1).26 The fact indicates that KVPP has a low-strain structural change. The phase change during the second cycle (shown in Fig. 7a) is identical to that of the first cycle, which is in agreement with the robustness of the structure inferred from the similar XRD pattern of the material after 100 cycles as discussed in Fig. 3.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: 10.1039/d1sc03725k |
| This journal is © The Royal Society of Chemistry 2021 |