Soft–hard interface design in super-elastic conductive polymer hydrogel containing Prussian blue analogues to enable highly efficient electrochemical deionization

Abstract

The poor cycling stability of faradaic materials owing to volume expansion and stress concentration during faradaic processes limits their use in large-scale electrochemical deionization (ECDI) applications. Herein, we developed a “soft–hard” interface by introducing conducting polymer hydrogels (CPHs), that is, polyvinyl alcohol/polypyrrole (PVA/PPy), to support the uniform distribution of Prussian blue analogues (e.g., copper hexacyanoferrate (CuHCF)). In this design, the soft buffer layer of the hydrogel effectively alleviates the stress concentration of CuHCF during the ion-intercalation process, and the conductive skeleton of the hydrogel provides charge-transfer pathways for the electrochemical process. Notably, the engineered CuHCF@PVA/PPy demonstrates an excellent salt-adsorption capacity of 22.7 mg g⁻¹ at 10 mA g⁻¹, fast salt-removal rate of 1.68 mg g⁻¹ min⁻¹ at 100 mA g⁻¹, and low energy consumption of 0.49 kW h kg⁻¹. More importantly, the material could maintain cycling stability with 90% capacity retention after 100 cycles, which is in good agreement with in situ X-ray diffraction tests and finite element simulations. This study provides a simple strategy to construct three-dimensional conductive polymer hydrogel structures to improve the desalination capacity and cycling stability of faradaic materials with universality and scalability, which promotes the development of high-performance electrodes for ECDI.