Xiaohong
Lan
,
Laura
Boetje
,
Théophile
Pelras
,
Chongnan
Ye
,
Fitrilia
Silvianti
and
Katja
Loos
*
Macromolecular Chemistry & New Polymeric Materials, Zernike Institute for Advanced Materials, University of Groningen, Nijenborgh 4, 9747AG, Groningen, The Netherlands. E-mail: k.u.loos@rug.nl
First published on 20th October 2023
Dynamic covalent networks (DCNs) are materials that feature reversible bond formation and breaking, allowing for self-healing and recyclability. To speed up the bond exchange, significant amounts of catalyst are used, which creates safety concerns. To tackle this issue, we report the synthesis of a lipoic acid-based vitrimer-like elastomer (LAVE) by combining (i) ring-opening polymerization (ROP) of lactones, (ii) lipoic acid modification of polylactones, and (iii) UV crosslinking. The melting temperature (Tm) of LAVE is below room temperature, which ensures the elastic properties of LAVE at service temperature. By carefully altering the network, it is possible to tune the Tm, as well as the mechanical strength and stretchability of the material. An increase in polylactone chain length in LAVE was found to increase strain at break from 25% to 180% and stress at break from 0.34 to 1.41 MPa. The material showed excellent network stability under cyclic strain loading, with no apparent hysteresis. The introduction of disulfide bonds allows the material to self-heal under UV exposure, extending its shelf life. Overall, this work presents an environmentally friendly approach for producing a sustainable elastomer that has potential for use in applications such as intelligent robots, smart wearable technology, and human–machine interfaces.
While DCNs have shown great promise in their ability to self-heal and be recycled, the use of a large amount of catalyst in their production is a major concern. The high level of catalyst required to boost the bond exchange reaction has negative environmental impacts, and the monomers used in their production are not sustainable, leading to questions about their long-term viability as a sustainable material choice.22 To address these issues, researchers have developed several catalyst-free networks to create DCNs, but these systems have their own limitations. For instance, a system developed by Zhang et al.23 utilized glycerol as an aid, which resulted in material degradation and reduced robustness, leading to a more thermoplastic material. Similarly, a transamination-type vitrimer developed by Du Prez et al.,8 used a vinylogous urethane moiety but the free amines in the network could pose concerns in long-term practical use due to oxidative damage and environmental issues. DCNs based on oxime–ester bonds also face similar limitations.7 These challenges underline the need for further research and development of sustainable and environmentally friendly methods of synthesizing DCNs with lower catalyst amounts and through more sustainable production processes.
Lipoic acid (LA), also known as thioctic acid, is a naturally occurring small molecule with a complex structure. It consists of a terminal carboxylic acid and a terminal dithiolane ring, which is a fully saturated, five-membered, sulfur heterocycle. This structure imparts distinctive chemical properties to LA that can undergo self-polymerization and depolymerization when exposed to heat, UV, or chemical stimuli.24–27 Due to this characteristic, LA has the potential to be used in the construction of DCNs in a sustainable manner. However, polymerized lipoic acid exhibits metastable properties because of an inverse ring-closing depolymerization process. To overcome the problem of this undesired metastability, grafting-through polymerization technology was used to incorporate lipoic acid into the network using a “phase-locked disulfide bond”.28,29 These bonds provide both elasticity and healing capability, with the soft segment ensuring elasticity and the hard backbone imparting healing capability.2 This approach allows for the mechanical properties and stability of the network to be tailored to meet specific requirements, making LA an attractive choice for the development of advanced materials with unique functionalities.
In this study, a straightforward method was designed to develop LA-based vitrimer-like elastomers (LAVE) by transforming a small molecule of biological origin into a high-performance elastomer with self-healing properties (Scheme 1). First, a diol primer was synthesized by ring-opening polymerization (ROP) of lactones, followed by esterification with LA, which ensures crosslinking and introduces DCNs. LA can undergo UV-induced ROP, allowing for crosslinking without the involvement of initiators or catalysts. Additionally, the presence of a polylactone network in the elastomer enhances its biodegradability in specific natural biological environments, thereby enhancing the overall sustainability of the materials.30 The resulting LAVE material exhibits high elasticity and low hysteresis and is able to self-heal under UV irradiation. The design flexibility of LAVE facilitates the tunability of mechanical properties, making it a potential candidate for sustainable elastomers used in soft robotics and electronics.
Fig. 1 (A) 1H-NMR spectra of EG-CV-10, EG-CV-10-LA-F (full substituted), and EG-CV-10-LA-P (partly substituted); (B) FTIR of EG, EG-CV-X, EG-CV-X-LA, and LAVE. |
Size exclusion chromatography (SEC, Fig. 2A) confirmed the polymeric nature of EG-CV-X, displaying a single polymer peak for each sample. With increasing M/I ratios, a significant shift of the polymer peak toward lower retention times was observed, indicating an increase in the molecular weight of EG-CV-X, from 3100 Da to 6000 Da. However, the molecular weight distributions (Đ, Table S2†) of EG-CV-X were quite broad and increased from 2.22 to 2.83 with increasing M/I ratios. This is very common for ROP, likely due to side reactions such as transesterification, racemization, and the formation of macrocycles.34,35 The molecular weights of EG-CV-X agreed well with the calculated values from 1H-NMR spectroscopy and theoretical values based on the chemical composition of the system and increased linearly with the M/I ratios. Differential scanning calorimetry (DSC, Fig. 3A and Table S3†) analyses of EG-CV-X showed that all samples possess a melting temperature (Tm), which increased from 13 °C for EG-CV-10 to 18 °C for EG-CV-30, correlating to the increased length of the PCL-co-PVL. It is worth noting that the Tm of the pure PCL-co-PVL (1:1) is approximately 20 °C, higher than our systems, which may originate from EG hampering/limiting crystallization.31 With an increased M/I ratio, EG-CV-X is closer to pure PCL-co-PVL without much steric restriction; hence an increased Tm was observed. The cooling cycles show two crystallization peaks, in which the first is broader and the second is sharper, owing to the wide molecular weight distribution. With decreasing polylactone chain length in LAVE, the crystallization temperature (Tc) increases slightly from −5 to −1 °C. In addition to SEC and DSC, further characterization of EG-CV-X was conducted using Fourier transform infrared spectroscopy (FTIR) (Fig. 1B and Fig. S3†). The appearance of the CO stretch at 1735 cm−1 alongside a decrease in the O–H stretch at 3300 cm−1 (from EG and terminal hydroxy) confirms the formation of the ester bond during the ROP of lactones with EG.
Fig. 3 DSC analyses of the (A) EG-CV-X, (B) EG-CV-X-LA and (C) LAVE systems. (D) Comparative thermogravimetric analyses of EG-CV-X, EG-CV-X-LA, and LAVE. |
In the second step, the remaining hydroxy groups of EG-CV-X were used to react with the carboxylic group from LA. Since LA has a heat-sensitive five-membered cyclic disulfide ring, Steglich esterification was performed using dicyclohexylcarbodiimide (DCC) and 4-dimethylaminopyridine (DMAP) to avoid using a high reaction temperature. In this reaction, DCC acts as a dehydrating agent and hydrates to form dicyclohexylurea (DCU), a compound nearly insoluble in most organic solvents and water. It is worth noting that the hydroxy groups were both fully and partially substituted. Fig. 1A shows a comparison of the partial and full substitution of EG-CV-10 (EG-CV-10-LA-P and EG-CV-10-LA-F), with some hydroxy left in the partly substituted polymers (peaks at 3.60 ppm representing –CH2–OH). The signals at 3.55 and 3.15 ppm confirmed the successful esterification and enabled the determination of the degree of substitution (DS) of EG-CV-10-P (DS = 1.4). The gel fraction showed that partial substitution (70%) of the hydroxy group could result in a stable crosslinked network (Fig. S4†). Therefore, for all EG-CV-X-LA samples, we used 0.7 equiv. of the carboxylic group per hydroxy groups to ensure complete crosslinking, while preserving sufficient dangling polylactone chains.30 An appropriate proportion of dangling chains can significantly reduce the material's modulus by preventing the formation of entanglements,36 increasing the flowability of the network. The resulting EG-CV-X-LA are viscous yellowish liquids, and their structure is depicted in Scheme 1. Since LA only represents a small portion of EG-CV-X-LA, no visible changes were observed in FTIR (Fig. 1B and Fig. S3†). The post esterification marginally increases the molecular weight of the polymers, which is visible in SEC elugrams (Fig. 2B and Table S2†). The molecular weight from SEC was well correlated with that derived from the theoretical (Mw (theo)) and 1H-NMR calculation (Mw (NMR)). To our surprise, the polydispersity of EG-CV-X-LA was greatly improved compared to that of EG-CV-X, probably due to the washing steps after the Steglich esterification. A decreased Tc was observed after esterification, likely due to the introduction of LA, which inhibited PCL-co-PVL crystallization. With increased M/I ratios, a decreased Tc was also observed. However, the changes in Tm do not follow any visible rules.
In the third step, EG-CV-X-LA was crosslinked by a UV lamp at a wavelength of 365 nm, without an initiator and premixing step, resulting in the production of LAVEX (X = 10, 20 or 30, e.g., LAVE10 refers to the elastomer made of EG-CV-10-LA). After UV irradiation, the slightly yellow, oily mixture EG-CV-X-LA turned into a transparent film LAVEX displaying a rubbery behavior with no visual sign of flowing. Even though LA itself is able to self-polymerize above its Tm,37 EG-CV-X-LA is unable to crosslink when heated in our investigation. Gel fraction measurements (Fig. S4†) were performed to monitor the potential leaching of noncrosslinked material. The higher the gel fraction, the higher the crosslinking density, indicating a more stable polymer network. In this study, the uncured EG-CV-X-LA was fully soluble in acetone; therefore, the gel fraction was zero. However, the cured films of EG-CV-X-LA showed excellent crosslinking and stability, with gel fractions ranging from 85% to 95% depending on the M/I ratios. The marginal increase in gel fraction with increasing M/I ratios can be attributed to the increased flexibility of primers, which facilitates crosslinking. This is consistent with the curing efficiency of EG-CV-X-LA. In contrast to the system described by Choi et al.,28 in which the gel fraction shows a decreasing trend as the molecular weight of the primer increases. Our system, EG-CV-30-LA was fully cured after 20 min, while EG-CV-20-LA and EG-CV-10-LA needed 1 hour to be fully cured. This was probably due to the limited flexibility of EG-CV-10-LA and EG-CV-20-LA, which leads to slow polymerization and a lower gel fraction. Nonetheless, LAVE10 still possessed a high gel fraction of 85%, indicating that most EG-CV-X-LA was linked into the network. However, LAVE remains more stable in a solvent environment than commercially available EcoFlex (gel fraction of 60%).38
To further confirm proper network integrity, a frequency sweep in the linear viscoelastic regime (Fig. 4A and Fig. S5†) was performed to monitor the viscoelasticity of the materials before and after crosslinking. All LAVE samples showed a central plateau in G′ and a multidecade separation between G′ and G′′, convincingly resembling rubber. On the other hand, the modulus of uncured DE-CV-X-LA vastly increased with increasing frequency, further confirming successful curing. Next, we investigated the thermal properties of LAVE. Thermogravimetric analysis (TGA, Fig. 3D) showed a lower degradation profile for EG than for its derivatives. After ROP and esterification, the thermal stability of the primer significantly improves. Once crosslinked, the thermal stability reaches its maximum. LAVE starts to degrade at ∼300 °C with a maximal burn rate at ∼400 °C (Table S3†), which is beyond the requirements for most applications, such as wearables, grips, and biomedical devices.39 There is little difference between LAVE produced using different PCL-co-PVL chain lengths. DSC (Fig. 3C) analyses of the elastomers showed that all LAVEs possess a Tm below room temperature. However, no Tg was observed within the temperature range of −75 to 150 °C.
The results of the tensile tests conducted on the various LAVEs revealed interesting insights into the mechanical properties of these elastomers. As shown in Fig. 4B and Fig. S6,† the LAVEs exhibited characteristic behavior of elastomeric materials, with a high degree of strain at break. With an increase in the number of polylactone chains in LAVE, the strain at break increased from 25% to 180%. At the same time, the stress at break increased from 0.34 to 1.41 MPa (Table S4†). It is worth noting that the stress–strain curve follows a strict linear increase in tensile stress with increasing strain, which is also a typical behavior of DCNs, without the involvement of physical bonding and entanglements.24 The exceptional stretchability and mechanical strength of LAVE can be attributed to two mechanisms: (1) dangling polylactone chains and (2) the two-phase network having disulfide as the crosslinks. To verify their reparability, the elastomers were cut into two pieces, joined back together and self-healed under UV irradiation. The ability of the LAVEs to self-heal under UV irradiation was further confirmed through force loading–unloading (Fig. 4C and Fig. S7†). The repaired samples showed no significant change in their mechanical properties, even after 50 cycles of repeated stretching and relaxation. This contrasts with thermoplastic elastomers, which exhibit severe hysteresis in stretching–relaxation cycles, resulting in mechanical loss under cyclic loading.40 The excellent mechanical stability of LAVEs after self-healing makes them ideal candidates for applications in which sustained mechanical performance is critical, such as in soft robotics or wearable electronics. Additionally, the adhesive properties of the primer used in our study contribute to the potential of the final products to function as an excellent bioglue.41 To conclude, LAVA demonstrated excellent stretchability and self-healing properties, making it an idea candidate for sustainable and durable materials. Our materials have advantages over 100% natural polymers such as gelatin and cellulose, due to their mechanical tunability. Meanwhile, the primer (EG-CV-X-LA) can be crosslinked and self-healed via disulfide exchange without the addition of initiator or catalyst.
Yield: 99%. 1H-NMR (600 MHz, CDCL3, δ) 4.27 (t, 0.5n × 2H; –OC–CH2–CH2–CH2–CH2–O–), 4.27 (m, 2H; –O–CH2–CH2–O–), 4.16 (t, 0.5n × 2H; –OC–CH2–CH2–CH2–CH2–CH2–CH2–O–), 4.03 (m, n × 2H; nCH2), 3.60 (m, 2H; –CH2–OH), 2.57 (t, 0.5n × 2H; –O–CH2–CH2–CH2–CH2–CH2–CO–), 2.48 (t, 0.5n × 2H; –O–CH2–CH2–CH2–CH2–CO–), 2.28 (m, n × 2H; nCH2), 1.83–1.79 (m, 2n × 2H; –OC–CH2–CH2–CH2–CH2–CH2–O– or –OC–CH2–CH2–CH2–CH2–O–), 1.69 (m, 0.5n × 2H; –OC–CH2–CH2–CH2–CH2–CH2–O–), 1.61 (m, 2n × 2H; 2nCH2), 1.35 (m, 0.5n × 2H; 0.5nCH2). n denotes the molecular ratio of lactone monomers to hydroxy groups.
Yield: 86%. 1H-NMR (600 MHz, CDCL3, δ) 4.27 (m, 2H; –O–CH2–CH2–O–), 4.03 (m, n × 2H; nCH2), 3.60 (m, 2H; –CH2–OH), 3.55 (m, H; –S–CH–CH2–CH2–S–), 3.18–3.07 (m, 2H; –S–CH–CH2–CH2–S–), 2.45 (m, 0.5 × 2H; –S–CH–CH2–CH2–S–), 2.28 (m, n × 2H; nCH2), 1.90 (m, 0.5 × 2H; –S–CH–CH2–CH2–S–), 1.61 (m, 2n × 2H; 2nCH2), 1.35 (m, 0.5n × 2H; 0.5nCH2). n denotes the molecular ratio of lactone monomers to hydroxy groups.
G = ma/mb × 100 | (1) |
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3py00883e |
This journal is © The Royal Society of Chemistry 2023 |