Spyridon
Varlas
*,
Thomas J.
Neal
and
Steven P.
Armes
*
Department of Chemistry, University of Sheffield, Dainton Building, Brook Hill, Sheffield S3 7HF, UK. E-mail: s.varlas@sheffield.ac.uk; s.p.armes@sheffield.ac.uk
First published on 8th June 2022
Polymerization-induced self-assembly (PISA) has been widely utilized as a powerful methodology for the preparation of various self-assembled AB diblock copolymer nano-objects in aqueous media. Moreover, it is well-documented that chain extension of AB diblock copolymer vesicles using a range of hydrophobic monomers via seeded RAFT aqueous emulsion polymerization produces framboidal ABC triblock copolymer vesicles with adjustable surface roughness owing to microphase separation between the two enthalpically incompatible hydrophobic blocks located within their membranes. However, the utilization of hydrophilic monomers for the chain extension of linear diblock copolymer vesicles has yet to be thoroughly explored; this omission is addressed for aqueous PISA formulations in the present study. Herein poly(glycerol monomethacrylate)-poly(2-hydroxypropyl methacrylate) (G-H) vesicles were used as seeds for the RAFT aqueous dispersion polymerization of oligo(ethylene glycol) methyl ether methacrylate (OEGMA). Interestingly, this led to polymerization-induced disassembly (PIDA), with the initial precursor vesicles being converted into lower-order worms or spheres depending on the target mean degree of polymerization (DP) for the corona-forming POEGMA block. Moreover, construction of a pseudo-phase diagram revealed an unexpected copolymer concentration dependence for this PIDA formulation. Previously, we reported that PHPMA-based diblock copolymer nano-objects only exhibit thermoresponsive behavior over a relatively narrow range of compositions and DPs (see Warren et al., Macromolecules, 2018, 51, 8357–8371). However, introduction of the POEGMA coronal block produced thermoresponsive ABC triblock nano-objects even when the precursor G-H diblock copolymer vesicles proved to be thermally unresponsive. Thus, this new approach is expected to enable the rational design of new nano-objects with tunable composition, copolymer architectures and stimulus-responsive behavior.
Over the past decade or so, polymerization-induced self-assembly (PISA) has emerged as a versatile platform technology for the efficient synthesis and self-assembly of amphiphilic AB diblock copolymers in a single step to produce sterically-stabilized nanoparticles at up to 50% w/w solids.20–26 Systematic adjustment of the target diblock copolymer compositions enables the reproducible targeting of well-defined spheres, worms or vesicles.27–29 In particular, block copolymer vesicles prepared via aqueous PISA formulations have attracted significant interest owing to their promise as drug/protein delivery vehicles,30–33 cell-mimicking nanoreactors,34–37 Pickering emulsifiers38,39 ice recrystallization inhibitors40,41 and bioimaging tools.42,43
Recently, PISA formulations have been also used to prepare triblock copolymer nano-objects.44–51 In many cases, AB diblock copolymer vesicles are first synthesized via aqueous dispersion polymerization and subsequently used as ‘seed’ particles for chain extension via aqueous emulsion polymerization using various hydrophobic monomers. This results in the formation of framboidal ABC triblock copolymer vesicles of tunable surface roughness.52–54 This is attributable to the enthalpic incompatibility between the core-forming B and C blocks that, in turn, leads to microphase separation within the vesicular membrane. Such model particles have been evaluated as next-generation Pickering emulsifiers since they exhibit superior adsorption efficiency compared to conventional vesicles.55 Optimization of their surface roughness also facilitates intracellular uptake of framboidal vesicles owing to their similarity to the infectious form of the Dengue virus.56
One of the most widely employed vinyl monomers used for the preparation of block copolymer nano-objects via aqueous PISA is 2-hydroxypropyl methacrylate (HPMA).28,57–59 Interestingly, PHPMA-based diblock copolymer nano-objects are weakly thermosensitive, which leads to shape-shifting behavior when adjusting the solution temperature.60–62 For example, poly(glycerol monomethacrylate)-poly(2-hydroxypropyl methacrylate) (G-H) diblock copolymer worms or vesicles can be transformed into spheres on cooling from ambient temperature to either 4 °C or 0 °C, respectively.63,64 Notably, an aqueous dispersion of a single PHPMA-based diblock copolymer has been demonstrated to form spheres, worms or vesicles simply by adjusting the solution temperature.65 However, such thermoresponsive behavior can suffer from hysteresis and only occurs over a relatively narrow range of copolymer compositions. For example, it is well-established that a relatively high degree of polymerization (DP) leads to PHPMA chains that are no longer thermoresponsive.66
Herein we investigate the chain extension of G-H diblock copolymer vesicles by seeded reversible addition–fragmentation chain transfer (RAFT) aqueous dispersion polymerization using a hydrophilic monomer (oligo(ethylene glycol) methyl ether methacrylate; OEGMA or O). Such formulations produce asymmetric ABC triblock copolymer nano-objects (G-H-O) in which both the A and C block are hydrophilic, which has profound consequences for the copolymer morphology. Moreover, the core-forming B block comprised relatively long PHPMA chains, which were sufficiently hydrophobic to ensure that the G-H precursor vesicles did not exhibit any thermoresponsive character. The following questions were addressed. How does the copolymer morphology evolve as the target DP for the POEGMA block and the total solids concentration are systematically varied? How does the copolymer morphology evolve during the polymerization when targeting a relatively high POEGMA DP? Does the introduction of a hydrophilic C block have any influence on the (non)-thermoresponsive behavior of the PHPMA chains? Our findings extend our understanding of thermoresponsive block copolymer nano-objects and establish new synthesis-structure–property relationships that are expected to inform their rational design.
This water-soluble G59 precursor was subsequently chain-extended via RAFT aqueous dispersion polymerization of 2-hydroxypropyl methacrylate (HPMA) at 37 °C using 2,2′-azobis[2-(2-imidazolin-2-yl)propane]dihydrochloride (VA-044) as the radical initiator to produce G59-H400 diblock copolymer vesicles at 10%, 15% or 20% w/w solids (Scheme 1).67 In each case, more than 99% HPMA conversion was achieved within 16 h, as determined by 1H NMR analysis in CD3OD. SEC analysis using DMF eluent containing 10 mM LiBr indicated efficient chain extension and relatively narrow molecular weight distributions (Mw/Mn ≤ 1.15), with no detectable amount of any unreacted G59 precursor (Fig. S2 and Table S1†).
Dynamic light scattering (DLS) analysis revealed monomodal particle size distributions for these G59-H400 diblock copolymer vesicles, with mean hydrodynamic diameters (Dh) ranging from 350 to 450 nm and relatively low DLS polydispersities (PD ≤ 0.20) (Fig. S3A and Table S1†). Moreover, aqueous electrophoresis studies confirmed their strongly anionic character with zeta potentials ranging between −28 and −30 mV at pH 6.8 (which is the pH of deionized water used for the PISA and PIDA syntheses and subsequent characterization), owing to anionic carboxylate end-groups on the steric stabilizer chains expressed at the vesicle outer surface (Table S1†).
Both conventional and cryogenic transmission electron microscopy (TEM) analysis revealed the formation of unilamellar G59-H400 diblock copolymer vesicles for aqueous PISA syntheses conducted at 10%, 15% or 20% w/w solids (Fig. 1A, B, S3B and C†). Analysis of the cryo-TEM images also enabled calculation of the mean membrane thickness (Mave), which was estimated to be approximately 28–29 nm in each case (Fig. 1C). Moreover, small-angle X-ray scattering (SAXS) analysis was consistent with the DLS and TEM data. The vesicle morphology was confirmed by the characteristic −2 gradient in the low-q region (where q is the scattering vector) of the recorded patterns and the local minima observed at q ≈ 0.025 Å−1 enabled mean vesicle membrane thicknesses of 24–25 nm to be calculated, using d = 2π/q (where d is a real-space distance in Å and q is the local minimum at ∼0.025 Å−1) (Fig. 1D).68
In principle, utilization of these G59-H400 diblock copolymer vesicles as seed particles for chain extension experiments using a hydrophilic corona-forming monomer should lead to their polymerization-induced disassembly (PIDA) to form ABC triblock copolymer nano-objects with lower-order morphologies. To examine this hypothesis, the RAFT polymerization of hydrophilic oligo(ethylene glycol) methyl ether methacrylate (OEGMA; average Mn = 300) was conducted in the presence of G59-H400 seed vesicles at 37 °C using VA-044 as the radical initiator (Scheme 1). A series of G59-H400-Ox triblock copolymer nano-objects were produced when targeting x = 35, 70, 100, 200 or 350 at 11%, 15% or 20% w/w solids. 1H NMR analysis (CD3OD) of the molecularly-dissolved G59-H400-Ox triblock copolymers indicated that more than 95% OEGMA conversion was achieved within 16 h in all cases, with characteristic new signals for the corona-forming POEGMA block being observed at 3.4–4.2 ppm (Fig. 2A, S4 and S5 and Table S1†).
Notably, the resulting G59-H400-Ox triblock copolymers possessed unimodal molecular weight distributions and Mn values that increased linearly when targeting higher POEGMA DPs, as determined by SEC analysis using DMF eluent. A high molecular weight shoulder was observed for both G59-H400-O200 and G59-H400-O350, possibly owing to the greater probability of termination by combination when targeting a relatively high DP for the third block. Alternatively, this SEC feature may indicate that some degree of chain transfer to polymer occurs during such syntheses. As typically observed for block copolymers prepared via PISA, higher dispersities were observed when targeting (i) longer corona-forming POEGMA blocks or (ii) higher solids concentrations for compositionally identical triblock copolymers (Fig. 2B, S6 and S7 and Table S1†).69 In all cases, the SEC traces clearly shift toward higher retention times. Moreover, the UV traces (λ = 305 nm, which corresponds to the absorption maximum for the dithiobenzoate end-group) overlap with the corresponding refractive index traces. This confirms the effective partitioning of OEGMA within the hydrophobic PHPMA-based membranes of the seed diblock copolymer vesicles during aqueous PIDA and its controlled RAFT polymerization, rather than its uncontrolled free radical polymerization in the aqueous continuous phase.
The resulting series of G59-H400-Ox triblock copolymer nano-objects were characterized by DLS, conventional TEM and aqueous electrophoresis to examine (i) their morphological evolution and (ii) any change in their electrophoretic footprint on introducing a second non-ionic coronal block (i.e., POEGMA). In general, increasing either the target POEGMA DP (for nano-objects prepared via aqueous PIDA at the same solids content) or the copolymer concentration (for nano-objects prepared with identical POEGMA block DPs) resulted in the formation of lower-order morphologies, such as worms (W) and spheres (S). These findings were corroborated by constructing a pseudo-phase diagram (Fig. 3 and S8†). In some cases, mixed morphologies were obtained and transient species such as jellyfish (J) were also observed. This change in copolymer morphology complements the evolution from spheres to worms to vesicles reported during prototypical aqueous PISA formulations when targeting block copolymer vesicles.27,68,70 For example, perforated vesicles (V; containing one or more point defects), a mixture of vesicles and jellyfish (V + J) or a mixture of jellyfish, worms and spheres (J + W + S) were formed by G59-H400-O35 nano-objects prepared at 11%, 15% or 20% w/w solids, respectively. Moreover, intermediate morphologies, such as jellyfish and worms (J + W) or worms and spheres (W + S) were observed between pure copolymer morphologies. Importantly, a pure phase comprising branched worms was obtained when targeting G59-H400-O200 at 11% w/w solids, while sub-100 nm spherical micelles were obtained when targeting G59-H400-O350 at either 15% or 20% w/w solids. As expected, mixtures of nano-object morphologies generally exhibited higher DLS polydispersities compared to the corresponding pure phases (Table S1†). The formation of lower-order morphologies by G59-H400-Ox triblock copolymer nano-objects was also supported by visual inspection of these aqueous dispersions. For example, when targeting G59-H400-Oxvia aqueous PIDA at 20% w/w solids, the initial turbid, free-flowing aqueous dispersion of G59-H400 vesicles was converted into either an opaque or a transparent free-standing gel (depending on the worm fraction) or a transparent, free-flowing dispersion comprising non-interacting G59-H400-O350 spheres. For the range of POEGMA DPs investigated, it is emphasized that there was no evidence for the formation of molecularly-dissolved triblock copolymer chains. This is attributed to the hydrophobic nature of the PHPMA block, which prevents complete dissociation to individual copolymer chains.54
Moreover, synthesis of a series of G59-H400-Ox triblock copolymer nano-objects via aqueous PIDA also led to discernible changes in their electrophoretic behavior relative to that of the original G59-H400 diblock copolymer vesicles. In particular, targeting longer non-ionic POEGMA blocks led to the highly negative zeta potentials observed for the initial seed vesicles (−28 to −30 mV) being drastically reduced to near-neutral values ranging from −3.9 to −11 mV for G59-H400-O200 or G59-H400-O350 triblock copolymer nano-objects prepared at 11–20% w/w solids (Fig. S9 and Table S1†). For the shortest third block targeted in this copolymer series (POEGMA DP = 35), this is attributed to dilution of the steric stabilizer layer with non-ionic POEGMA chains. For the longer POEGMA blocks, charge screening of the anionic carboxylate end-groups on the G59 chains is expected to occur as these new steric stabilizer chains exceed the DP of the original corona-forming block.
To monitor the evolution in copolymer morphology during RAFT-mediated aqueous PIDA (and also assess the extent of control achieved during the OEGMA polymerization), a kinetic study was performed during the synthesis of G59-H400-O350 triblock copolymer spheres at 37 °C when targeting 15% w/w solids. Thus, 200 μL aliquots were periodically withdrawn from the polymerizing mixture every 30 min for 4 h for subsequent analysis by 1H NMR spectroscopy (CD3OD), SEC using DMF eluent and conventional TEM. This particular PIDA formulation was selected to enable monitoring of the in situ evolution in morphology from triblock copolymer vesicles to worms to spheres, while simultaneously allowing assessment of the degree of RAFT control achieved when targeting the highest POEGMA DP.
According to the conversion vs. time curve and corresponding semi-logarithmic plot, the OEGMA polymerization exhibited pseudo-first order kinetics with no apparent change in the rate of polymerization up to 93% monomer conversion (POEGMA DP = 326), which was achieved after 16 h at 37 °C (Fig. 4A, and S10 and Table S2†). Furthermore, SEC analysis of the withdrawn aliquots confirmed the synthesis of triblock copolymers with unimodal molecular weight distributions, relatively low dispersities (Mw/Mn ≤ 1.38) and Mn values that increased linearly with OEGMA conversion, suggesting that a well-controlled RAFT polymerization occurred under these conditions (Fig. 4B and S11 and Table S2†).
TEM analysis of the G59-H400-Ox triblock copolymer nano-objects present at various OEGMA conversions and mean POEGMA DPs indicated a morphological evolution from vesicles to worms to spheres, in good agreement with the post-mortem morphologies observed at full OEGMA conversion when targeting similar POEGMA DPs (Fig. 4C and S12†). This suggests that the evolving copolymer morphologies observed during the OEGMA polymerization were not affected by the presence of unreacted monomer. Specifically, TEM analysis suggested that the original G59-H400 seed vesicles initially unwrap via perforated membranes to form jellyfish at 11% OEGMA conversion (30 min; G59-H400-O39). These intermediate structures then undergo further disassembly to form interconnected networks comprising highly branched worms at 19% conversion (60 min; G59-H400-O67). Higher OEGMA conversions (30–65%, 90–240 min; G59-H400-O105-228) resulted in the formation of progressively shorter worms with minimal branching and the concurrent appearance of a population of spheres, arising from the synthesis of highly asymmetric amphiphilic triblock copolymers. Ultimately, the remaining population of short worms was transformed into an almost pure phase of sub-100 nm spheres at the highest OEGMA conversion (93%, 960 min; G59-H400-O326).
Previously, we reported that PHPMA-based diblock copolymer nano-objects exhibit thermoresponsive behavior.63–66 Thus, an aqueous dispersion of G54-H140 worms can be converted into spheres on cooling from 21 °C to 4 °C.63 Similarly, G58-H250 vesicles can be transformed into spheres by cooling to 0 °C.64 More recently, we demonstrated that a single PHPMA-based diblock copolymer could form spheres, worms or vesicles in aqueous media simply by adjusting the solution temperature.65 However, such thermoresponsive behavior often suffers from hysteresis65 and is typically only observed over a rather narrow range of block copolymer compositions.66 Consequently, we hypothesized that our aqueous PIDA approach to the synthesis of ABC triblock copolymer nano-objects, which produces hydrophilic blocks on either side of the core-forming PHPMA block, might lead to thermoresponsive character over a significantly wider range of target PHPMA DPs than those reported for G-H nano-objects.66,71
First, we verified that the initial G59-H400 diblock copolymer vesicles prepared via aqueous PISA at 10% w/w solids were not thermoresponsive when cooled from 25 °C to 5 °C for 24 h. Indeed, DLS and TEM analysis indicated the presence of well-defined unilamellar vesicles of identical size (Dh = 393 nm and PD ≤ 0.19) at both temperatures (Fig. 5A–i and B-i and S13†). Similarly, variable-temperature SAXS analysis also confirmed that the original vesicular morphology was retained on cooling from 25 °C to 5 °C, as judged by the low-q gradient of −2 observed for both patterns, although a shift in the local minima from q = 0.025 Å−1 at 25 °C to q = 0.030 Å−1 at 5 °C suggested a modest reduction in the mean vesicle membrane thickness from 25 nm to 21 nm (Fig. 5C–i and S14A†). Moreover, rheology studies conducted on a 10% w/w aqueous dispersion of G59-H400 vesicles as a function of applied strain demonstrated a free-flowing fluid of low complex viscosity (|η*|) at both 25 °C and 5 °C (Fig. 5D–i and S15A†).
To facilitate direct comparison, G59-H400-O35 triblock copolymer vesicles and G59-H400-O200 triblock copolymer worms prepared via aqueous PIDA at 11% w/w solids were characterized using the same analytical techniques to investigate their thermoresponsive behavior on cooling from 25 °C to 5 °C for 24 h. Indeed, the membrane-perforated G59-H400-O35 vesicles with a Dh of approximately 500 nm (PD = 0.21) originally formed at 25 °C were transformed into a pure phase comprising branched worms with Dh = 354 nm and PD = 0.50 on cooling to 5 °C, as indicated by TEM and DLS analysis (Fig. 5A-ii, B-ii and S13†). This morphological transition was also observed in the corresponding SAXS patterns recorded for the same formulation following incubation at either temperature for 24 h. More specifically, a characteristic change in the low-q gradient from −2 to −1 occurred on cooling from 25 °C to 5 °C, which is consistent with the formation of highly anisotropic worms in the latter case (Fig. 5C-ii and S14B†).60,65 Moreover, this thermally-induced morphological transition was accompanied by a macroscopic sol–gel transition to produce a soft, free-standing worm gel at 11% w/w solids. This accounts for the significantly higher |η*| compared to that recorded for the turbid, free-flowing G59-H400-O35 vesicle dispersion at 25 °C (Fig. 5D-ii and S15B†).
In striking contrast, the highly anisotropic G59-H400-O200 triblock copolymer worms (Dh = 142 nm and PD = 0.23) formed at 25 °C when targeting 11% w/w solids were transformed into spherical micelles (Dh = 78 nm and PD = 0.16) on cooling to 5 °C (Fig. 5A-iii, B-iii and S13†). TEM studies confirmed a predominantly spherical morphology, but also indicated the presence of a minor population of short worms. This thermally-induced worm-to-sphere transition was verified by SAXS analysis, since the initial low-q gradient of −1 observed for the worms at 25 °C was reduced to almost zero for the spheres formed at 5 °C (Fig. 5C-iii and S14C†). Furthermore, the G59-H400-O200 triblock copolymer worms formed a transparent, free-standing gel at 25 °C, but a gel–sol transition occurred on cooling to 5 °C to produce a transparent, free-flowing dispersion of spheres with a markedly lower complex viscosity (Fig. 5D-iii and S15C†). Interestingly, such shape-shifting thermoresponsive behavior was observed for both relatively short and significantly longer coronal POEGMA blocks. However, in each case the thermally-induced change in copolymer morphology proved to be irreversible over an experimental time scale of approximately one week. Nevertheless, it is worth emphasizing that the DP of the hydrophobic PHPMA block is approximately double that reported for poorly thermoresponsive vesicles by Lovett and co-workers71 and thermoresponsive worms by Warren and co-workers.66 This serves to highlight the importance and versatility of our new PIDA approach for the rational design of next-generation stimulus-responsive block copolymer formulations with tunable composition, architecture and morphology.
Footnote |
† Electronic supplementary information (ESI) available: Materials and methods, synthesis protocols, supplementary 1H NMR spectra, SEC curves, DLS data, aqueous electrophoresis data and additional TEM images for G59-H400 diblock copolymer vesicles and G59-H400-Ox triblock copolymer nano-objects; supplementary data for kinetic studies of RAFT-mediated aqueous PIDA; supplementary data of thermoresponsive behavior of G59-H400 diblock copolymer vesicles and G59-H400-Ox triblock copolymer nano-objects. See https://doi.org/10.1039/d2sc01611g |
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