Yuyang
Qin‡
ab,
Qingyu
Peng‡
*ac,
Yue
Zhu
a,
Xu
Zhao
a,
Zaishan
Lin
a,
Xiaodong
He
ac and
Yibin
Li
*ac
aCenter for Composite Materials and Structures, Harbin Institute of Technology, Harbin 150080, P. R. China. E-mail: pengqingyu@hit.edu.cn; liyibin@hit.edu.cn
bSchool of Chemistry and Materials Engineering, Changshu Institute of Technology, Changshu 215500, P. R. China
cShenzhen STRONG Advanced Materials Institute Ltd Corp, Shenzhen 518000, P. R. China
First published on 1st November 2019
We report that lightweight, anisotropic, mechanically flexible, and high performance thermally insulating materials are fabricated by the assembly of graphene oxide (GO) and polyimide (PI). With an appropriate ratio between GO and PI building blocks, the rGO/PI thermally insulating material exhibits hierarchically aligned microstructures with high porosity. These microstructures endow the rGO/PI nanocomposite with low mass density and super-insulating property (extremely low thermal conductivity of 0.012 W m−1 K−1 in the radial direction). Meanwhile, the introduction of PI enhances the mechanical strength and thermal stability of rGO foam. Our rGO/PI nanocomposites as super-insulating foams with a low thermal conductivity are highly attractive for potential thermal insulation applications in aerospace, wearable devices, and energy-efficient buildings.
Moreover, the typically isotropic microstructure of traditional thermally insulating materials was not ideal for high performance thermal insulation. Rational design of the anisotropic microstructure can lead to even more enhanced functionalities, especially for the thermal insulation and mechanical flexibility properties. For instance, nanowood with naturally aligned nanocellulose shows anisotropic thermal properties (0.03 W m−1 K−1 in the transverse direction and 0.06 W m−1 K−1 in the axial direction).17 The alignment of the anisotropic graphene oxide/nanocellulose nanocomposite can result in an extremely low thermal conductivity of 0.015 W m−1 K−1 in the radial direction.18 Examples of multilayer materials and nanomaterials with unique hierarchical microstructures exhibit significant advances for effective thermal management.19–23 The anisotropic microstructures could enhance efficient thermal dissipation in the axial direction, thereby effectively preventing heat localization and reducing heat flow across the aligned channels in the radial direction.17 It would be beneficial for the further improvement of thermal insulation, which cannot be achieved by isotropic thermally insulating materials.
In addition, composite materials with anisotropic microstructures could often achieve enhanced functionalities beyond their instinct performance for the utilization of the advantages of individual components.24 Current nanosized one- and two-dimensional (1D and 2D) building blocks, such as nanotubes and graphene nanosheets, were widely used in thermally insulating composites for the substantial reduction of solid heat conduction by the effect of phonon barriers.25,26 Porous structures endow the thermally insulating nanocomposite with low density and thus small solid conductivity, as well as partial suppression of gaseous thermal conductivity.27 Thus, the formation of hierarchical microstructures and the typical properties of nanosized materials should be given high-priority consideration in the design of more efficient insulating composites.
Here, we present a facile methodology to create a lightweight, highly ordered, and thermally insulating graphene-based nanocomposite with the aid of water-soluble polyimide (PI).28 rGO/PI insulating materials are achieved by applying freeze-casting and subsequent thermal annealing procedures. Owing to the superior flexible attribute and excellent thermal stability,29,30 water-soluble PI is incorporated as a reinforcement to improve the mechanical flexibility property and thermal insulation performance of the reduced graphene oxide (rGO) aerogels. The strong orientation effect during the freezing process leads to a hierarchical cellular architecture,31,32 which endows the nanocomposite with unique anisotropic thermal and mechanical properties.18 Furthermore, the highly ordered cellular walls of the thermally insulating nanocomposite can effectively impede the heat transport in the radial direction and result in ultra-low in-plane thermal conductivity.17,33 The exceptional attributes of GO nanosheets and PI polymeric building blocks, along with the intriguing anisotropic architectures, make the as-prepared rGO/PI nanocomposite foams as an attractive option for thermal management.
The microstructure and morphology of the rGO/PI nanocomposite with the desired content of GO were systematically investigated by a combination of scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Microstructural analysis of the graphene-based nanocomposites reveals significant anisotropic architectures, leading to unique structural and functional capabilities. These highly anisotropic structures can be vividly defined as scaffolds in the axial and radial orientations, which are along and perpendicular to the growth direction of ice respectively (Fig. 2).
As shown in Fig. 2a, a topical top view of the rGO/PI nanocomposite foam with lower content of GO (10 wt%) shows a randomly oriented porous scaffold in the axial direction, which is similar to the disordered three dimensional (3D) graphene-based monolith obtained by common freezing.37 A magnified SEM image exhibits some curled and twisted fibrils bridging between the adjacent nanocomposite layers. This can be attributed to the great loss of small molecule materials during the thermal annealing process, leading to the structural failure of highly ordered morphology and the pronounced volume shrinkage of the nanocomposite. With the increasing content of GO, the cross-section of the thermally insulating nanocomposite (GO, 20 wt%) gradually reveals continuous and uniform architecture. Compared with the wrinkle-like porous scaffold (Fig. 2a), a smoother cell wall structure can be observed with fewer curled fibrils, as depicted in the magnified SEM image in Fig. 2b. With further increase of the GO content (up to 30 wt%), a honeycomb-like microstructure with aligned tubular pores can be observed (Fig. 2c). The dimensions of the porous architecture show a diameter in the scale of 10–30 micrometers and a cell wall thickness in the range of 0.1–0.3 um.
Due to the dramatic imidization of the polyimide precursor and thermal reduction of GO, the radially aligned pore structure is transformed into distorted and shrunken architecture, which is not lamellar. It was discovered that the longitudinal section of the nanocomposite monolith (GO, 10 wt%) exhibits highly thick and corrugated micro-channeled scaffolds oriented in random with a great deal of threadlike structures on the edge of the cell walls (Fig. 2d). With the increase of GO content (20 wt%), the rGO/PI nanocomposite exhibits a relatively aligned lamellar microstructure, decreasing the adverse effect of volume shrinkage (Fig. 2e). For a typical rGO/PI nanocomposite with 30 wt% content of GO, a side view of the monolith reveals a vertically aligned microstructure along radial directions, which is ordered in an almost parallel manner (Fig. 2f). Upon magnifying the highly ordered lamellar microstructure, it can be clearly seen that the channel size is estimated to be 20–30 um, which is in agreement with the honeycomb-like pore dimension. Moreover, twisted and curled sheets can be observed bridging the adjoining rGO/PI layers, which can be attributed to the uneven stresses produced in the process of lyophilization.38 On account of the freeze casting mechanism, ice crystals present strong anisotropic growth kinetics along the temperature gradient, resulting in the formation of highly ordered anisotropic porous architectures. This hierarchical microstructure can effectively impede thermal transport and reduce thermal conductivity.
The microstructures of the nanocomposite with different contents of GO are further characterized by TEM. It is noteworthy that carpet-like pristine rGO nanosheets display a two-dimensional morphology with some ripples and wrinkles, as shown in Fig. S2d.† After the introduction of water-soluble PI, rGO nanosheets reveal an encapsulating morphology (Fig. S2a–c†). Compared with the original rGO foam, the freeze-dried rGO/PI nanocomposite exhibits a thicker and nanoscale roughness cell wall structure with some visible dark spots (Fig. S2a†). With the increasing content of GO, the rGO/PI nanosheets gradually show a relatively flat morphology with some ripples and wrinkles (Fig. S2b and c†).
To investigate the chemical composition and possible bonding interactions between rGO nanosheets and PI building blocks in the thermally insulating nanocomposite, spectroscopic analyses such as Fourier transform infrared (FT-IR) and X-ray photoelectron spectroscopy (XPS) were conducted. After thermal treatment, the FT-IR spectra of rGO exhibit three typical peaks (Fig. 3a), which are ascribed to the broad O–H stretching vibration (3435 cm−1), aromatic CC stretching vibrations (approximately 1621 cm−1) and C–O–C stretching vibrations (about 1110 cm−1). Moreover, it can be clearly observed that the characteristic oxidation peaks of GO decrease sharply, indicating the partial reduction of GO.35 Compared with the normal rGO foam, the characteristic absorption peaks of the rGO/PI nanocomposite can be observed at 1360 cm−1, 1483 cm−1, and 1706 cm−1, which are assigned to C–N stretching vibration, CC stretching vibration, and imide CO symmetric and asymmetric stretches, respectively. It has been clearly documented in the literature that hydrogen bonds and interfacial effect contribute to the interaction force between GO and water-soluble PI.39 The nanoscale surface roughness and high surface area of rGO nanosheets enhance this interaction. The chemical composition of the graphene-based nanocomposite was further investigated by XPS analysis. The C 1s spectra of GO exhibit three peaks at 284.6, 286.6, and 287.8 eV and 288.2 eV, indicating the existence of sp2 and sp3 C, C–O single bond, CO and O–CO of carboxyl groups, respectively (Fig. S3a†). After thermal annealing, the peak intensity related to C–C (284.6 eV) rises sharply, but the intensities of the peaks of oxidation groups (C–O, CO, O–CO) decrease significantly, indicating a high level of reduction (Fig. 3b).40 With the employment of water-soluble PI, the wide-scan XPS survey spectroscopy of the rGO/PI nanocomposite shows significant peaks located at 284.6 eV (C 1s), 400 eV (N 1s), and 532 eV (O 1s), as shown in Fig. S3b.† Moreover, the C 1s spectrum exhibits four characteristic peaks at 284.6, 285.5, 286.3, and 288.6 eV, corresponding to CC/C–C, C–N, C–O, and CO, respectively (Fig. 3b). The thermal stabilities of the graphene-based nanocomposites were measured by thermogravimetric analysis (TGA) (Fig. 3c). With the employment of water-soluble PI, the decomposition temperatures of the rGO/PI monolith with high content of GO are observed at around 462 °C and this decomposition process continues until 540 °C. The increasing content of PI endows the rGO/PI foam with an enhancement of thermal stability (from 462 to 475 °C), which substantially influences the thermal insulation property of this graphene-based nanocomposite. Also, the TGA dates of rGO, PI and rGO/PI nanocomposite were compared to show that the employment of PI could enhance the thermal stability of rGO foam (Fig. S5c†).
To better assess the relationship between the hierarchical microstructure and mechanical properties of the rGO/PI nanocomposite, a set of compressive tests were conducted in axial and radial directions (Fig. 3d–i). The stress–strain curves of rGO/PI aerogels with different contents of GO reveal that the variation of the microstructure plays a vital role in determining the mechanical properties of the nanocomposites.
During the loading process in the axial direction (Fig. 3d), three characteristic regions can be observed in the stress–strain curves, which show the typical deformation behavior of open-cell or honeycomb-like elastomeric foams:41 the initial linear elastic region at low strain (ε < 8%), corresponding to the elastic cell edge bending; a flat stress plateau region (8% < ε < 35%), indicative of elastic buckling of the honeycomb-like cell walls; and the steeply increasing stress region (ε >35%), attributed to densification of the cell walls. As for the loading process in the radial direction (Fig. 3g), however, the curves obtained display two distinct deformation stages, a linear-elastic region at low strain, followed by a densification region with stress rising steeply. This hysteresis loop can be observed in common freezing graphene foam and foam-like carbon nanotube (CNT) films.37,42 Based on the strain–stress curves of the nanocomposite with different contents of GO, the compressive strength of the nanocomposite in the axial direction is significantly higher than that in the radial structural deformation, analogous to the typical feature of anisotropic cellular foam.43 This is due to the hierarchical architecture obtained by the unidirectional freeze-casting mechanism, which endows the nanocomposite with anisotropic mechanical properties. With the increasing content of PI, the maximum stress of rGO/PI nanocomposites (at the same strain) exhibits different growth trends in the axial and radial direction. High content PI could significantly enhance the maximum stress of the nanocomposite in the axial direction (from 11.5 to 15.7 kPa, at a strain of 50%), while a slight increase of the stress in radial orientation (from 7.9 to 9.2 kPa, at strain of 50%). It demonstrates clearly that the employment of PI can effectively improve the mechanical strength of the rGO/PI nanocomposite. Considering the pronounced shrinkage of PI building blocks under the action of significant relative material loss during the imidization procedure, the anisotropic insulating property of the rGO/PI nanocomposite would be strongly affected by the introduction of high content of PI. Therefore, an appropriate ratio between the two building blocks favors the formation of anisotropic microscale architecture. The synergistic effect between GO nanosheets and PI building blocks contributes to the elasticity of the nanocomposite, which is strongly affected by van der Waals attraction. Also, the thermal reduction of GO can enhance this cooperative effect, owing to the strong π–π interaction of rGO.37 Furthermore, PI building blocks act as a bridge between the neighboring giant graphene sheets, and some graphene flakes are even encapsulated by PI. This co-organized microstructure of the nanocomposite favors efficient load transfer between graphene nanosheets and PI building blocks, endowing the rGO/PI nanocomposite with excellent toughness and elasticity.
A schematic diagram concerning the contributions of conduction (λg for gas conduction and λsol for solid conduction), convection (λconv) and radiation (λrad) to the typical thermal transport mechanism of the rGO/PI nanocomposite is vividly illustrated in Fig. 4a. The synergistic effect between convection, conduction and radiation plays a critical part in determining the thermal conductivity of the anisotropic thermally insulating nanocomposite. The thermal insulation in different orientations of the nanocomposite, parallel and perpendicular to the freezing direction, was evaluated by the transient plane source (TPS) technique (Fig. S4†).44 As shown in Fig. 4b, the thermal conductivity in the radial orientation is significantly lower than that in the axial direction for the rGO/PI nanocomposite with different contents of GO. In the case of the nanocomposite with the GO fraction of 10%, thermal conductivity normal to the tubular pores is 0.022 W m−1 K−1 and that in axial orientation is slightly higher (0.027 W m−1 K−1). This is due to the randomly oriented three-dimensional (3D) framework, which is formed by the large volume shrinkage of the composite foam during the thermal treatment. The structural similarity in axial and radial directions contributes to no obvious difference in thermal insulation properties. Upon increasing the fraction of GO, the thermal conductivity of the rGO/PI nanocomposite in the axial direction exhibits a significant increase (from 0.027 to 0.038 W m−1 K−1), whereas that in the radial direction apparently decreases (from 0.022 to 0.012 W m−1 K−1). A high content of GO nanosheets can decrease the volume shrinkage and reduce the linkage of curled fibrils within the cell walls, leading to the reduction of thermal conductivity in the radial direction. Furthermore, an isotropic rGO/PI nanocomposite with identical composition and PI foam prepared with the same fabrication process was compared with the anisotropic rGO/PI nanocomposite to investigate the effect of anisotropic microstructures and composition ratio on the thermal conductivity (Fig. S5a and b†).
On the basis of these observations, we infer that the remarkable anisotropic thermal properties of the freeze-cast nanocomposite contribute to the synergistic effect of the highly ordered architecture and thermal properties of the nanosized components. The thermal transport in the radial direction can be significantly impeded by the anisotropic pore and wall structure formed by the strong orientation effect (Fig. 4a). The interspacing within the nanostructured composite, which is smaller than the mean free path of air, can impede the thermal conduction through air.17 Also, the thermal convection perpendicular to the aligned channels may be insignificant, for the reason that the size of tubular pores cannot meet the requirement for the onset of natural convection.45 Moreover, the efficient infrared absorption property of carbonaceous materials can reduce the thermal radiation in insulating materials.46 It is estimated that the nanosized pores in the cell walls can further reduce the thermal conductivity of the nanocomposite foam. This may be analogous to the effect of air pocket microstructures in rGO films and biomimetic porous fibers.47–49 However, the apparent thermal conductivities in the axial direction exhibit a tendency to increase, owing to the effective thermal conduction along the vertically aligned cell channels. The typical thermal transport mechanism of the rGO/PI nanocomposite can be ascribed to the highly ordered architecture formed by the strong orientation effect and the synergistic effect between orientation-dependent radiation, solid conduction of the nanostructured cell walls and insignificant natural convection along the cellular channels. The thermal properties of the nanosized components impart a typical interfacial thermal resistance (Kapitza resistance RK) and strong phonon scattering effects,18,50 which play an important role in the reduction of solid conduction in the cell walls of the thermally insulating rGO/PI nanocomposite. Further analysis of the effect of the nanosized composition and microstructure on the thermal insulation properties can be found in the ESI (Table S1).†
The thermographic images of anisotropic heat transfer in both the axial and transverse directions of nanocomposite foam are visually illustrated in Fig. 4c and d. Temperature distribution in different directions of the rGO/PI nanocomposite shows anisotropic thermal insulation. As for the aligned cellular walls of the composite oriented perpendicular to the heat source plane, thermal energy can be conducted along the highly ordered channels, leading to a higher temperature distribution (about 76 °C). By comparison, the apparent lower temperature distribution (about 62 °C) reveals that the highly ordered microstructure endows the rGO/PI nanocomposite with efficient thermal insulation property in the radial orientation. We also put the nanocomposite as the filler in a glove to further evaluate the thermal insulation property (Fig. 4e, f). This phenomenon together with the good mechanical properties promises the application of the rGO/PI nanocomposite as a thermal insulation material.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c9na00444k |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2019 |