Anderson D.
Smith
a,
Karim
Elgammal
b,
Frank
Niklaus
*c,
Anna
Delin
bde,
Andreas C.
Fischer
c,
Sam
Vaziri
a,
Fredrik
Forsberg
c,
Mikael
Råsander
bf,
Håkan
Hugosson
b,
Lars
Bergqvist
be,
Stephan
Schröder
c,
Satender
Kataria
g,
Mikael
Östling
a and
Max C.
Lemme
*ag
aKTH Royal Institute of Technology, Department of EKT, School of Information and Communication Technology, Electrum 229, SE-16440 Kista, Sweden
bKTH Royal Institute of Technology, Department of Materials and Nano Physics, School of Information and Communication Technology, Electrum 229, SE-16440 Kista, Sweden
cKTH Royal Institute of Technology, Department of Micro and Nano Systems, School of Electrical Engineering, SE-10044 Stockholm, Sweden. E-mail: frank.niklaus@ee.kth.se
dUppsala University, Department of Physics and Astronomy, Materials Theory Division, Uppsala University, Box 516, SE-75120 Uppsala, Sweden
eSeRC (Swedish e-Science Research Center), KTH Royal Institute of Technology, SE-10044 Stockholm, Sweden
fDepartment of Materials, Imperial College London, SW7 2AZ, London, UK
gUniversity of Siegen, Hölderlinstr. 3, 57076 Siegen, Germany. E-mail: max.lemme@uni-siegen.de
First published on 19th October 2015
We demonstrate humidity sensing using a change of the electrical resistance of single-layer chemical vapor deposited (CVD) graphene that is placed on top of a SiO2 layer on a Si wafer. To investigate the selectivity of the sensor towards the most common constituents in air, its signal response was characterized individually for water vapor (H2O), nitrogen (N2), oxygen (O2), and argon (Ar). In order to assess the humidity sensing effect for a range from 1% relative humidity (RH) to 96% RH, the devices were characterized both in a vacuum chamber and in a humidity chamber at atmospheric pressure. The measured response and recovery times of the graphene humidity sensors are on the order of several hundred milliseconds. Density functional theory simulations are employed to further investigate the sensitivity of the graphene devices towards water vapor. The interaction between the electrostatic dipole moment of the water and the impurity bands in the SiO2 substrate leads to electrostatic doping of the graphene layer. The proposed graphene sensor provides rapid response direct electrical readout and is compatible with back end of the line (BEOL) integration on top of CMOS-based integrated circuits.
The process flow for fabricating graphene sensors is shown in Fig. 1a, and a detailed explanation of the fabrication is provided in the Methods section. The sensors are fabricated on silicon substrates with thermally grown, 300 nm thick SiO2 layers (Fig. 1a-1). First, gold contacts are embedded in the oxide (Fig. 1a-2) that can be used for four-point resistance measurements of the graphene patch (although other metals may be used). Chemical vapor deposited graphene30 is then transferred from copper foils onto the substrate (Fig. 1a-3) and etched into the desired shape (Fig. 1a-4). The effective dimensions of the graphene patches are 44 μm in length (the distance between the inner Au contacts) and 80 μm in width. The Raman spectrum shows the typical graphene G and 2D peaks (Fig. 1b)31 and confirms the successful graphene transfer as well as the absence of a discernable defect peak, demonstrating that the graphene is of good quality. A more detailed explanation of the graphene quality is provided in the ESI.† The fabricated sensors are placed in ceramic packages and wire-bonded (Fig. 1c). Fig. 1c further shows a color enhanced scanning electron micrograph (SEM) of a device, with the single-layer graphene patch on top of the SiO2, the gold contacts underneath the graphene patch and the bond wires connected to the bond pads.
The experiments were carried out inside two separate chambers: a vacuum chamber operating (Fig. 1d) at a pressure below atmospheric pressure and a humidity chamber (Fig. 1e) operating at atmospheric pressure. The two chambers were required to cover the full humidity range from 1% relative humidity (RH) to 96% RH. In the vacuum chamber, air is pumped out of the chamber, which reduces the water vapor (i.e. the humidity level) from about 30% RH down to 1% RH. The rate at which the pump removes air out of the chamber is controlled by a valve. The vacuum chamber was also used to expose the graphene devices to individual gasses in a controlled way. This allows evaluation of the cross-sensitivity of the sensor to competing gasses. In contrast, the humidity chamber operates at constant atmospheric pressure and can be filled with water vapor to vary the humidity from approximately 30% RH to 96% RH. This is done through the use of a humidifier which pumps water vapor into the chamber through a pipe. The water vapor flow rate from the humidifier is controlled by a dial on its side. A real time electrical readout in labview shows the current device resistance and chamber humidity at all times during the measurement. While precise control of the chamber humidity is difficult, observation of the relative changes in humidity measured with respect to resistance provides sufficient precision. During all measurements, the humidity is continuously monitored using a commercial HIH-4000 humidity sensor (Honeywell International Inc.). In addition, the gas pressure in the vacuum chamber is continuously monitored using a commercial digital vacuum transducer PDR 900 (MKS Instruments). Further, the temperature is monitored using a LM35 commercial temperature sensor. In experiments where the temperature is monitored, graphene devices show little or no temperature dependency – neither from convective cooling from incoming air flow nor from Joule heating (see the ESI†).
Fig. 2a shows the measured relative change in the resistance of the graphene sensor as the pressure chamber is evacuated (region 1, black symbols). The data are combined with the measured relative change in the resistance of the graphene sensor in the separate humidity chamber as the humidity is increased (region 2, blue symbols). Note that once the humidity begins to change, the resistance changes correspondingly and the response to change in humidity shows similar behavior in both chambers. As the humidity is decreased in the vacuum chamber by reducing the gas pressure, the corresponding resistance increases (Fig. 2a-1). Likewise, as the humidity is increased in the humidity chamber by introducing water vapor, the corresponding resistance decreases (Fig. 2a-2). Fig. 2b shows a schematic of the interaction of water vapor with the graphene. As the humidity increases, more water molecules are adsorbed on the surface. Likewise, a decrease in humidity will cause water molecules to be desorbed from the surface. For measuring the resistance of the graphene patch, the device is placed in a Wheatstone bridge configuration. The graphene patches are biased with square-wave pulses of 200 mV and a pulse duration of 500 μs. This is done in order to mitigate a drift in the device due to excessive Joule heating. Fig. 2c compares the measurement data from a graphene sensor placed in the vacuum chamber (black line) with the measured relative humidity shown in the figure as a %RH value using the commercial humidity sensor (red line) and the measured chamber pressure using the commercial pressure sensor (blue line). The output signals of the graphene humidity sensor and the commercial humidity sensor and the pressure are remarkably similar, confirming that the changes in the chamber pressure correlate with changes in the water vapor concentration in air.
A control experiment was conducted to rule out cross-sensitivities to pressure variations or to gasses typically present in air. Therefore, graphene devices were individually exposed to the most common gasses comprising air, including dry nitrogen (N2), dry oxygen (O2), and dry argon (Ar), as well as humid air. To achieve this, the pressure valve which controls the influx of air into the vacuum chamber was connected to a tank containing these pure and dry compressed gases. Once connected, the valve to the gas tank was opened and the gas was allowed to enter the chamber. By evacuating the pressure chamber to a vacuum of less than 200 mbar for several minutes while allowing the influx of pure dry gas, the chamber was filled with the gas. For each gas, the resistance change in the graphene sensor was then recorded while varying the chamber pressure between 200 mbar and 1 bar. The pressure was controlled through a valve between the chamber and the vacuum pump (similar to the experiments reported by Smith et al.).32 The response of the graphene sensor as a result of varying pressure for each individual gas was determined and is summarized in Fig. 3a. Note that there is no significant change in resistance for any of the gasses tested individually. In contrast, the resistance change of graphene devices exposed to humid air persists among the repeated trials. This strongly suggests that there is no influence of the individual gasses on the resistance of the graphene, but that it is indeed the humidity that is sensed.
The insensitivity of the sensor to the main gasses constituting air was further verified by connecting multiple gas supplies (dry Ar, dry N2, dry O2 and humid air) to the vacuum chamber and allowing each of the gasses to subsequently enter into the chamber. This confirms that none of the individual dry gasses has an effect on the graphene device when first introduced into the chamber. Fig. 3b shows the resistance evolution of the graphene sensor (black dots) measured as each gas was introduced into the chamber. First, the chamber was filled with Ar and then Ar was circulated through the chamber for about 60 s while the resistance response of the sensor was recorded. Then the argon flow was switched off and the chamber was evacuated. This procedure was repeated for N2 and O2. Finally, humid air was introduced in the chamber. Fig. 3b shows no significant resistance response of the graphene sensor while each gas is introduced into the chamber, except for the case of humid air. The corresponding %RH response of the commercial HIH-4000 humidity sensor (red dots) in Fig. 3b confirms that the humidity in the chamber is not significantly affected as dry gasses are being carefully circulated. This demonstrates that, within the time-scales of this study, each individual gas has very little effect on the resistance of the graphene device and that the graphene sensor has high-specificity for humidity in relation to the main gas constituents in air. This is in contrast to previous studies, which have reported the sensitivity of graphene to O2, suggesting that there may be possible cross-sensitivity.33 However, that study was carried out over larger timescales with slower response times than reported here, which may serve to explain the different conclusions.
The situation is slightly different when there is a substantial gas flow across the sensor, as there may be competing events. First, an N2 gun was used to control the flow of nitrogen over the surface of the sensor. As the N2 flows over the surface of the device, the resistance increases noticeably and reproducibly (Fig. 3c). This can be explained by a reduction of the surface concentration of water molecules on the graphene as illustrated in Fig. 3d. In a similar fashion, the device was exposed to a flow of exhaled breath with a relative humidity of approximately 100%. Fig. 3e shows the resistance response of a device while inhaling and exhaling breath several times in close proximity (within 10 cm) to the device. Here, exhaling (= flow on) leads to a decrease of the resistance. This result is in line with our expectations, because the device response is triggered by water vapor contained in the breath as illustrated in Fig. 3f. In both cases, the exposure to N2 flow and the exposure to breath, an increase in water vapor concentration causes a decrease in the resistance of the graphene device, while a decrease in the concentration of water vapor causes an increase in the resistance of the graphene device. These results are expected and consistent with the results from the measurements in the vacuum and humidity chambers as shown in Fig. 2.
The repeatability is addressed in Fig. 4a, which shows the average measured graphene device resistance plotted versus relative humidity (%RH (red dots with a line)). The error bars indicate the standard deviation of the data from the averaged value, with a maximum standard deviation of 0.1082 Ω. The gray dots represent the raw data. These data represent three cycles of pumping and venting of humid air in and out of the pressure chamber. Fig. 4b compares the device conductivity, calculated with a simple resistor model based on the measured device dimensions and the known thickness of single-layer graphene of approximately 3.4 Å,34 over time with the signal from the commercial humidity sensor. The data represent three cycles of modulating the humidity inside the vacuum chamber and show remarkably consistent readout. Previously reported data for humidity sensing using graphene suggest very slow response and recovery times on the order of 180 s.17Fig. 4c and d show the time resolved response and recovery of the graphene sensor and the commercial humidity sensor. The response and recovery times are defined here as the time it takes for the signal to reach from 10% of the initial humidity value to 90% of the final humidity value. In Fig. 4c and d, the black dots represent the signal from the graphene sensor and the red dots represent the signal from the commercial humidity sensor. The 10% to 90% regions are marked with dashed black and red lines. Because the pumping and venting of water vapor in and out of the vacuum chamber involve a delay on the order of several seconds, it is not possible from the measurements performed in the vacuum chamber to precisely determine the absolute response and recovery times using this experimental set-up. Therefore, an N2 gun was used to induce a more local and rapid change of surface water molecules (compare Fig. 3c and d). Fig. 4e and f show the response and recovery times in a graphene sensor from a flow-ON state to a flow-OFF state and vice versa. The 10% to 90% regions are again marked with dashed red and blue lines. The measured response times are 600 ms to 800 ms and the recovery times are 400 ms to 1 s. Fig. 4g displays the resistance measurement of a device in the vacuum chamber from Fig. 4b in high time resolution, just when the chamber humidity begins to increase. The graphene sensor (black circles) clearly responds faster than the commercial humidity sensor (red dots). The shaded black and red regions represent the approximate time at which a shift from decreasing to increasing humidity is measured. Here, the graphene device responds approximately 1–2 seconds faster than the commercial sensor. The combination of these measurements suggests that the response and recovery times of the devices are on the order of milliseconds and are possibly much faster than observed due to limitations in the experimental setup.
The mechanism underpinning graphene's sensitivity to humidity may be the result of an electrostatic interaction between the water and the graphene. Of all the gasses comprising air, water is the only one containing a dipole. Thus, simulation of the water/graphene interaction can provide insight into the sensitivity mechanism. A number of studies have previously investigated the effect of the presence of water molecules on the surface of graphene on SiO2 substrates.35–39 Building upon these investigations, ground-state density functional theory calculations for graphene in different configurations of humid environments were performed. The graphene–water system is modelled as single water molecules that are arranged in a monolayer of water above a single-layer graphene sheet with a separation of 3.5 Å. The graphene sheet rests above a layer of SiO2. The experimentally observed change in conductivity in the graphene suggests that the water molecules dope the graphene layer. We therefore performed density functional calculations on the graphene–water system for different cases: a perfect SiO2 substrate and an SiO2 substrate with a well-established surface defect, a Q03 defect.40,41 The distance between the Q03 silicon atom and the graphene sheet is set to 4.1 Å in our simulations. The surface defect was then incorporated into the simulation for two relevant cases, i.e. with and without the monolayer of water molecules. The unit cell of the simulation is shown in Fig. 5a. The red dotted line denotes the cutting plane through which the charge density difference is examined. The Q03 defect is introduced into the system as illustrated in Fig. 5b. The figure shows a contour map of the charge density difference of the defected system in the absence of a water molecule. Likewise, Fig. 5c shows a contour map of the charge density difference in the presence of the water molecule and the Q03 defect. When a defect is present in the SiO2 surface, substantial charge transfer occurs and a dipole moment is formed in the SiO2 layer. Fig. 5d shows the perfect system (i.e. no defect in the SiO2 is present). In the case of the perfect system, a hydrogen atom is used to passivate the dangling oxygen atomic bond in the substrate. When both the Q03 defect and the water molecules are present (Fig. 5c), the charge density between the graphene layer and the water molecules becomes significantly different compared to the system with Q03 defects but without water (Fig. 5b) as well as the perfect system (Fig. 5d). In the calculations, the SiO2 surface defects give rise to an impurity band, similar to the results of Wehling et al.39 The electrostatic dipole moment of the water molecules may now shift this impurity band, leading to an effective doping and increased conductivity in the graphene layer, which is in line with the experimental observations. However, the simulations reveal that the humidity sensing effect is due to the graphene layer contacting both the defected SiO2 layers while being influenced by water. Further, freestanding graphene may not be sensitive to water molecules.38 This is an interesting prediction which suggests that graphene's substrate can effectively functionalize the material to become more sensitive to a specified adsorbent.
In order to benchmark the investigated resistive graphene humidity sensors against a commercial product and other suggested potential nanotechnologies, Fig. 6a shows a comparison with the characterized humidity range of a number of different humidity sensors reported in the literature.4,14–16,42,43 The graphene sensor in the present study has been characterized for a larger humidity range than any other experimental device in the literature. Fig. 6b compares the response times of the presented graphene device with that of graphene oxide (GO) and tin oxide (SnO2) resistive sensors. Note that while both GO and graphene outperform SnO2, GO appears to be a superior sensor with respect to both response and recovery times. However, this is rather due to limitations in the measurement setup and the general difficulty in determining precise response and recovery times than the graphene sensor itself. Finally, the sensitivity of the graphene humidity sensor was calculated using eqn (1),
(1) |
Here, S is defined as the percent change in resistance divided by the percent change in relative humidity. Fig. 6c compares data for different sensor technologies with those of the graphene sensors investigated in this paper, in particular for the relative humidity (%RH) range, response time, recovery time, and sensitivity.4,13–18,42,43 It should be noted that the sensitivities reported for the different emerging humidity sensor technologies are not directly comparable and are therefore only indicative. For example, if the sensitivity of our sensor is compared directly as a simple change in resistance relative to the absolute resistance (without considering the humidity range measured), our values are then comparable to those reported by Ghosh.17 However, without a consistent measurement range, the sensitivities cannot be adequately compared and are therefore simply reported as measured. Further, the comparably small sensitivity of the graphene layer could be due to less defects in the graphene layer. GO in contrast has a large degree of dangling bonds which could contribute to its sensitivity, albeit at the expense of a higher resistance. For example, graphene based pressure sensors have a resistance on the order of 100s of ohms to approximately 1 kΩ. By comparison, the GO sensors have a resistance on the order of 1 to 10 MΩ.14 This suggests that graphene would be well suited for low power devices. Further, previous reports have explored how the grain size or grain boundary density can affect the transport properties in graphene44–47 with higher density leading to enhanced chemical sensing.45,46 Thus, tuning the density of the grain boundaries may be considered to further improve the sensitivity. While GO-based sensors seem to be the most viable sensors for resistive, capacitive, and piezoresistive sensing of humidity, the graphene-based resistive sensors investigated in this work perform well in comparison with other resistive humidity sensors. However, one further advantage of graphene over GO may be a greater degree of controllability during fabrication. GO is prepared chemically and there is therefore the possibility of the occurrence of chemical impurities during its preparation.
In conclusion, we have demonstrated and characterized resistive graphene humidity sensors with high specificity to other gas constituents present in air. The simulations performed in this work suggest that the sensitivity of the resistance of a graphene patch to water vapor results from the interaction between the water electrostatic dipole moment and the impurity bands in the substrate. This effect in turn leads to doping of the graphene layer, causing increased conductivity as a result of the increased doping. We therefore propose that electrostatic dipole moments play a key role in graphene doping and the related sensing mechanism, in particular since all other molecules studied here were free of electrostatic dipole moments. The graphene sensors show wide range sensitivity and good response and recovery times with values ranging below one second, competing with graphene oxide sensors and significantly outperforming previous graphene based humidity sensors. The simplicity of the device design using CVD graphene potentially offers a low cost, scalable technology that is integrable with back-end-of-the-line commercial semiconductor technology.
Simulations have been performed using ground-state density functional theory calculations for graphene existing in different configurations of humid environments. The model is comprised of single water molecules arranged in a monolayer on top of the graphene sheet, with 3.5 Å as the distance between the graphene and the monolayer of water molecules. The Kohn–Sham equations have been solved using a plane wave basis set55 with a cut-off at 130 Ry and norm-conserving pseudo-potentials as implemented in the Quantum Espresso (QE) simulation package.56 The Perdew, Burke and Ernzerhof (PBE) functional57 approximation to the exchange–correlation part of the density functional was used. Hamann, Schluter, Chiang and Vanderbilt58 (HSCV) norm-conserving pseudo-potentials were used for all the atoms. Calculations of the total energy self-consistent field (SCF) were performed using a 16 × 16 × 1 k-point mesh.
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/c5nr06038a |
This journal is © The Royal Society of Chemistry 2015 |