Open Access Article
William G.
Morais‡
*,
Eduardo C
Melo
and
Roberto M.
Torresi
*
Departamento de Química Fundamental, Instituto de Química, Universidade de São Paulo, Av. Prof. Lineu Prestes, 748, 05508-000, São Paulo, SP, Brazil. E-mail: wgomesdemorais@fbk.eu; rtorresi@iq.usp.br
First published on 30th April 2024
Sodium vanadium fluorophosphate (NVPF) has shown promising properties as a positive electrode in sodium-ion batteries mainly due to its high operating voltage; however, it has significant electronic and kinetic limitations that must be addressed. In this study, we investigated how a simple and straightforward mechanochemical treatment can be a valuable alternative to overcome these limitations. NVPF electrodes before and after (NVPF-bm) mechanochemical treatment were compared. For NVPF-bm, the contribution from the sodiation/desodiation of Na1+ increased from 23 to 40% as Na2+ decreased from 38 to 48% of the total produced capacity at ∼0.5 C (70 mA g−1); additionally, the discharge capacities were 30% greater than those of NVPF at 0.8 C (100 mA g−1); nevertheless, after 150 cycles, NVPF-bm presented a coulombic efficiency of 96.2% and a capacity retention of 82.6%. The calculated diffusion coefficients for NVPF-bm were 22 × 10−10 and 1.0 × 10−10 cm2 s−1, compared to 6.5 × 10−11 and 2.5 × 10−11 cm2 s−1 for NVPF for the sodiation and desodiation processes, respectively. Furthermore, for the charge and discharge processes, NVPF-bm presented a charge transfer resistance three times smaller and diffusion lengths of 2.1 and 0.3 μm, respectively, compared to 8.0 and 13 μm, respectively, for NVPF. These results demonstrate the kinetic enhancements of the electrode as a direct consequence of the mechanochemical treatment. Therefore, this approach impacts not only the synthesis and morphology but also the inherent electrochemical storage capacity of the NVPF.
Sodium-ion batteries (SIBs) have been demonstrated to be viable alternatives, especially for large-scale devices, owing to the abundance and wide distribution of sodium, cost-effectiveness (i.e., aluminum as a current collector), and fundamental principles similar to those of LIBs, which have resulted in the exponential progression of SIB studies over the last few years. Furthermore, the overall cost of the extraction and purification of Na grants SIBs approximately 20–30% lower production costs than those of LIBs.3–5 Nevertheless, sodium ions are larger and heavier (1.02 Å and 22.99 g mol−1) than lithium ions (0.76 Å and 6.94 g mol−1), affecting the energy density of the SIB (90–160 W h kg−1).6,7
Regarding the materials investigated as positive electrodes, sodium vanadium fluorophosphate (NVPF), chemically defined as Na3V2(PO4)2O2xF3−2x, has gained extensive attention due to its remarkably high working potential (∼4.1 V), which arises from the inductive effect of PO43− coupled with F− anions combined with a NASICON-type structure that provides three-dimensional frameworks with large interstitial channels and a theoretical capacity of ∼130 mA h g−1.8–10 However, NVPF suffers from poor electronic conductivity and kinetic limitations, which restrict its performance at high current densities. Among the strategies used to overcome these problems, surface modification with conductive carbon materials, nanoscale architecture and doping with heteroatoms have been proven to promote positive results.11–14
The use of mechanochemistry is eco-friendly because it allows for material synthesis and/or structural modifications without the use of organic-based solvents or high sintering temperatures.15–17 This method, when used posttreatment in as-synthesized electroactive materials, can provide good electrochemical responses for both sensors and energy storage applications as long as it does not lead to amorphization.18–20 Studies have been conducted on fluorophosphate-based positive electrodes for SIBs, focusing on the synthesis benefits of mechanochemical treatment,21,22 but the specific effect on the electrochemical storage properties has not been properly addressed until now.
In our study, we uncover the mechanisms driving the improvement of NVPF electrode performance, especially pronounced under high current densities, via a simple and rapidly controlled posttreatment mechanochemical process. Our research contributes a significant novelty as we explore this avenue. By analyzing calculated diffusion coefficients and electrochemical impedance, we validate the heightened ionic mobility and improved electronic and kinetic properties implicated in the intercalation and deintercalation processes along 150 cycles. This advancement lies in the reduction of Na+ diffusion pathways while maintaining the integrity of the crystal structure.
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2
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1
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3, and the solution was stirred in a hermetic container for 20 h at 100 °C. The obtained precipitate was filtered and dried at 120 °C. Finally, the mechanochemical treatment was carried out with the aid of an SL-38 Solab ball mill in a Teflon jar using three zirconia milling balls (15 mm and 3.15 g each) for 30 minutes to obtain NVPF-bm.
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10
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10 using N-methyl-2-pyrrolidone (NMP, Sigma-Aldrich) as a solvent to form a homogenous slurry. The prepared slurry was used to coat Al foils using a doctor blade technique (150 μm thickness), after which it was dried at 120 °C under vacuum overnight and then cut into disks with diameters of 10 and 12 mm and a mass loading of 2 mg cm−2. CR2016-type coin cells were assembled with the obtained fluorophosphates and a sodium disk as positive and negative electrodes, respectively. Additionally, three-electrode Swagelok cells were prepared using the samples as the working electrode and sodium disks as the counter and quasireference electrodes, respectively. Both the coin and Swagelok cells were assembled in an Ar-filled glove box with 1 M NaClO4 in EC/PC (50
:
50) as the electrolyte and glass fiber (Whatman, GF/F) as the separator. Cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) were performed with Swagelok cells by an Autolab M101 potentiostat/galvanostat (Metrohm), while coin cells were used for the galvanostatic intermittent titration technique (GITT) and battery tests, which were carried out with a Biologic BCS 805 battery tester.
The morphological characteristics of the samples were evaluated with the aid of SEM images (Fig. 1b–e). A comparison of the NVPF before and after treatment in Fig. 1b and d, and Fig. 1c and e, respectively, shows that NVPF-bm has a grainier surface, forming agglomerates with diameters of 300–400 nm, while NVPF has agglomerates with diameters of 600–700 nm. The mechanochemical treatment clearly promoted a comminution effect on the particle agglomerates, reducing the grain size, which might positively impact the ionic mobility inside the fluorophosphate when used as an electrode.
The BET surface area and pore size distribution of the materials are investigated by nitrogen isothermal adsorption measurement as depicted in Fig. 1f and g. Both samples exhibit an IV-type isotherm, indicating mesoporous characteristics. The pore size distribution curves are provided in Fig. 1f and g, revealing similar average pore size of NVPF (20.9 nm) and NVPF-bm (21.4 nm). Additionally, NVPF-bm demonstrates a higher surface area of 87 m2 g−1 compared to 18.5 m2 g−1 of NVPF, suggesting the presence of more pores and adsorption sites conducive to efficient electrolyte infiltration.
The chemical composition and oxidation states of NVPF and NVPF-bm were investigated via XPS analysis. The wide spectra of the electrodes are shown in Fig. 2a, while the spectra of vanadium, sodium and oxygen are shown in Fig. 2b and Fig. S1a, S1b (ESI†), respectively. The two intense peaks located at 522.9 and 516.7 eV are attributed to V 2P3/2 and V 2p1/2, respectively, relative to the split of the V 2p peak attributed to V4+ species. Additionally, a weak peak is observed at 520.3 eV, which can be attributed to low amounts of V3+ in the NVPF.22,26 These results confirmed that the mechanochemical treatment did not modify the chemical properties of the materials prior to their use as electrodes.
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| Fig. 2 (a) Wide-scan XPS spectra and corresponding deconvolution results of the orbital peak; (b) V 2p of the NVPF and NVPF-bm electrodes. | ||
The galvanostatic charge and discharge curves for NVPF and NVPF-bm are shown in Fig. 3a and b, respectively. The NVPF electrode had capacities of 64.9, 47.0, 24.8 and 17.9 mA h g−1, while NVPF-bm had capacities of 53.4, 50.6, 45.2 and 41.9 mA h g−1 at current densities of 0.01, 0.02, 0.05 and 0.07 A g−1, respectively. At high current densities, NVPF-bm exhibited better performance than NVPF, which raised the possibility of higher ionic mobility inside the material being obtained by mechanochemical posttreatment; thus, we decided to further investigate the storage properties of the electrodes by determining the first derivative of the galvanostatic curves.
Fig. 3c and d show the differential capacity (dQ/dE) plots of NVPF and NVPF-bm, respectively. Two peaks are observed, both due to the VIV/VV redox couple and related to two types of sodium ions and two sodiation/desodiation mechanisms. The reaction at 3.63/3.60 V is associated with Na+ type 1 (Na+1) and occurs via a two-phase reaction, while the reaction at 4.01/3.99 V is related to Na+ type 2 (Na+2) and occurs via a solid solution.27,28
Based on the dQ/dE plots, it was possible to separate the contributions from each type of Na+ to the produced capacities by fitting the redox peaks (see Fig. S2 and S3, ESI†). Fig. 4 shows the percent contributions of both Na+1 and Na+2 to the charge/discharge processes of the (a and b) NVPF and (c and d) NVPF-bm electrodes. Another approach can be found in Fig. S4 (ESI†), where the contributions of each type of Na+ are plotted separately. When the NVPF electrode is charged, the contribution of Na+1 changes from 50 to 23%, while for the discharge process, the contribution changes from 34 to 62% as the applied current increases from 10 to 70 mA g−1. These results indicate sluggish kinetics for both Na+1 and Na+2 during desodiation and sodiation, respectively.
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| Fig. 4 Capacity contributions of (blue) Na+1 and (red) Na+2 to the (a) and (c) charge and (b) and (d) discharge processes of the (a) and (b) NVPF and (c) and (d) NVPF-bm electrodes. | ||
In the case of NVPF-bm, both Na+1 and Na+2 provided more equivalent contributions to the capacities; additionally, it was noted that the capacity contribution from Na+1 changed from 52 to 40% during charging and from 57 to 52% during discharging as the applied current shifted from 10 to 70 mA g−1. Based on these results, it can be assumed that the kinetics of both desodiation of Na+1 and sodiation of Na+2 were mechanochemically improved. To verify this hypothesis, new evidence was obtained via kinetic measurements and will be further discussed.
The rate capability of the electrodes at the same voltage window of the previous galvanostatic curves can be seen in Fig. 5a. NVPF produced higher capacities at low current densities but failed to maintain this performance when the applied current increased, with the capacities dropping 30% per applied current, while for NVPF-bm, the produced capacities decreased 15% per applied current; however, at high currents, the performance was far superior. NVPF-bm presenting smaller capacities at low currents is related to the low electronic conductivity of the polyanion, which seems to be less affected than the posttreatment ionic conductivity. To compensate for this effect, longer charging is needed.
Fig. 5b shows the rate capability of the electrodes with a broad voltage window of 1–4.5 V. Under these conditions, NVPF-bm exhibited more stable behavior at different current ranges with a discharge capacity equivalent to that of the NVPF electrode, 100 mA h g−1 at 10 mA g−1. Additionally, the NVPF-bm electrode exhibited remarkable charge reversibility over a wide potential window, with capacities of 95.9 and 91.9 mA h g−1 for the 10th and 100th cycles of charge/discharge, respectively (Fig. S5a and b, ESI†).
The results of the cycling tests of the NVPF and NVPF-bm electrodes are shown in Fig. 5c, in which the charge and discharge capacities and the coulombic efficiency as a function of the number of cycles are shown. The curves of the 1st, 50th, 100th and 150th cycles are shown in Fig. S5c and d (ESI†). NVPF-bm exhibited discharge capacities of 54.5, 51.1 and 47.3 mA h g for the 50th, 100th and 150th cycles, respectively, with a coulombic efficiency of 96.2% and a capacity retention of 82.6% from the 20th to 150th cycles, while the NVPF electrode exhibited discharge capacities of 45.9, 44.5 and 43.7 mA h g−1 for the 50th, 100th and 150th cycles, respectively, with a coulombic efficiency of 98.7% and a capacity retention of 91.2%. Additionally, the initial Coulombic efficiency slightly improved from 48.3 to 52.4% for the NVPF and NVPF-bm electrodes, respectively. Moreover, the NVPF-bm electrode exhibited no evident cracking and smaller particle agglomerates compared to the NVPF electrode, even after experiencing severe electrolyte decomposition, as evidenced by the post-mortem SEM images (Fig. S6a, b and S6c, d, respectively, ESI†).
The cyclic voltammograms of NVPF and NVPF-bm are shown in Fig. S7(a and c) (ESI†), respectively, and two pairs of redox peaks were identified at ∼3.7 V (R1–O1) and ∼4.1 V (R2–O2). As discussed before, the R1–O1 pair is related to the intercalation/deintercalation of Na+1 by a two-phase reaction mechanism, while R2–O2 is associated with a solid-solution reaction mechanism involving Na+2.27 Compared to the NVPF voltammograms, the NVPF-bm electrode shows well-defined redox peaks for all scan rates, which indicates equivalent accessibility to the active sites through both intercalation mechanisms, demonstrating the increase in kinetics due to the mechanochemical treatment, which agrees with the galvanostatic results. Additionally, it is possible to observe that NVPF-bm presented a more reversible behavior when comparing the amount of charge that intercalated and deintercalated the electrode at different scan rates (Fig. S7b and d, ESI†).
The mobility of electroactive species inside the electrode is a key parameter that affects both the performance and longevity of the cell. For this purpose, the GITT technique was used to estimate Na+ diffusion, which consisted of applying current pulses (0.02 A g−1 for 600 s) and a relaxation time of 60 min to reach electrochemical equilibrium. Assuming specific boundary conditions, Fick's second law of diffusion can be used to obtain eqn (1).29–31
![]() | (1) |
ratio can be considered linear, and the coulometric titration curve can be assumed to be linear over the composition range, which yields:![]() | (2) |
Fig. 6(a–d) shows the variations in the sodium diffusion coefficient, molar fraction, and dQ/dE as a function of the cell potential of the fluorophosphate electrodes. In general, the DNa of NVPF-bm reached ∼10−9 cm2 s−1, while that of NVPF ranged from ∼10−12 to 10−10 cm2 s−1. For both the charge and discharge processes, the DNa values associated with the Na+1 intercalation mechanism are close to 3.0 × 10−13 and 7.5 × 10−11 cm2 s−1 for the NVPF and NVPF-bm electrodes, respectively, while for Na+2, the obtained values are in the range of 4.5 × 10−11 and 2.0 × 10−10 cm2 s−1 for NVPF and NVPF-bm, respectively. These results suggest that the average distance of the diffusion paths in NVPF-bm is markedly reduced compared to that in NVPF, which facilitates ionic mobility inside the host material. Moreover, the two-phase reaction kinetic, related to Na+1 intercalation/deintercalation, has been improved as a direct effect of mechanochemical treatment.
The EIS results for both the NVPF and NVPF-bm electrodes after 10 cycles of charge and discharge are shown in Fig. 7(a and b) as Nyquist and Bode plots, respectively, and the electrochemical equivalent circuit used to represent the system is shown in Fig. 7c. A small semicircle related to the CEI layer is identified at high frequencies, while another semicircle is found at intermediate frequencies associated with charge transfer; at low frequencies, a straight line due to diffusion of the species is observed.32
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| Fig. 7 EIS Nyquist (○) diagrams and (—) fitting of (a) NVPF and (b) NVPF-bm. (c) Equivalent electric circuit used to fit the impedance data. Inset: Bode plots. | ||
To obtain the kinetic parameters, the experimental EIS data were adjusted through the equivalent circuit shown in Fig. 7c. In this circuit, Rs, Rcei and Rct are the resistance of the solution, the CEI and the charge transfer, respectively, while the constant phase elements are represented by CPE1 and CPE2. The effective capacitance values Ccei and Cdl are obtained with the aid of eqn (3) and are related to the CEI and double layer, respectively.33 The diffusion of the species is represented by the Warburg impedance (W).
![]() | (3) |
The parameters obtained through the fitting process are shown in Table 1. Compared to those of NVPF, the Rct values of NVPF-bm were three times smaller, in agreement with the almost imperceptible second semicircle in Fig. 7b, indicating an increase in the electronic conductivity of the material. A smaller RCEI is also observed for NVPF-bm related to the CEI layer, which acts as a protective layer on the electrode.34–36 These results agree with what was observed by CV and GITT measurements, indicating that mechanochemical treatment promoted enhancements in both ionic and electronic kinetics.
| NVPF | NVPF-bm | |
|---|---|---|
| E/V | 3.60 | 3.68 |
| R s/Ω | 2.4 ± 0.8 | 2.8 ± 0.3 |
| R cei/Ω | 184 ± 5 | 147 ± 20 |
| C cei/μF | 6.3 ± 0.5 | 0.7 ± 0.1 |
| R ct/Ω | 584 ± 2 | 196 ± 36 |
| C dl/mF | 1.28 ± 0.8 | 0.04 ± 0.01 |
| x | 1 | 1 |
| Area (electrode)/cm2 | 0.79 | 0.79 |
| Mass (electrode)/mg | 0.97 | 0.94 |
Furthermore, the EIS data were coupled with the GITT results to estimate the diffusion length lD of the electrodes with the aid of eqn (4):
![]() | (4) |
≤
x
≤
1.1) with P3 Structure as Cathode for Sodium-Ion Batteries, Energy Technol., 2022, 10, 2101121 CrossRef CAS.Footnotes |
| † Electronic supplementary information (ESI) available: XPS spectra and corresponding deconvolution; fitting of the dQ/dE peaks of the electrodes; capacity contribution of Na1+ and Na2+; post-mortem SEM images; cyclic voltammograms. See DOI: https://doi.org/10.1039/d4ma00106k |
| ‡ Present address: Center for Sustainable Energy – SE, Fondazione Bruno Kessler – FBK. Via Sommarive 18, 38123 Povo (TN), Italy. |
| This journal is © The Royal Society of Chemistry 2024 |