Zhaolong
Wang
a,
Yaru
Wang
a,
Jun
Yan
a,
Bin
Liu
a,
Yunlin
Chen
*a and
Yahui
Tian
*b
aInstitute of Applied Micro-Nano Materials, School of Science, Beijing Jiaotong University, Beijing 100044, China. E-mail: ylchen@bjtu.edu.cn
bInstitute of Acoustics, Chinese Academy of Sciences, Beijing 100190, China. E-mail: tianyahui@mail.ioa.ac.cn
First published on 19th July 2022
Based on the low cost, high sensitivity and high reliability of photonic crystal (PC) platforms, they stand out in the family of gas sensors for label-free gas detection. Numerous breakthroughs have been achieved in terms of response speed, selectivity and specificity by integrating MOFs in PC sensors as functional materials, resulting in the formation of metal-organic framework (MOF)-based PC gas sensors. Due to the combination of the photonic band gap (PBG) of PCs with the specific properties of MOFs, such as tunable structure, diversity, large porosity and high specific surface area, tremendous progress has been made in the past decade on MOF-based PC gas sensors with high sensitivity and selectivity. However, although there are several reviews in the literature summarizing the use of MOFs as gas sensors, a comprehensive review focusing on MOF-based PC gas sensors from 1-dimensional (1-D) to 3-D PCs is lacking. In this review, the research progress on MOF-based PC gas sensors from 1-D to 3-D PCs, which mainly include four aspects of sensing mechanism, material selection, structural optimization and sensing performances, is comprehensively summarized. Firstly, an overview of the corresponding sensing principle for PC sensors is presented. Further, the sensing properties such as sensitivity, response and recovery time, limit of detection (LOD), selectivity, and repeatability of various MOF-based PC sensing systems are illustrated and discussed. Finally, a summary and outlook of MOF-based PC gas sensors are presented to pave the way for their practical applications.
Various types of gas sensing technology have flourished over the past decades, which have played a key role in human life. At present, the gas sensing methods can be classified as gas sensors based on electrical variation,18–20 optical sensors,21,22 mass-sensitive sensors,7 and other sensors (such as gas chromatograph)23 according to their sensing mechanism. In the case of gas sensors based on electrical variation such as semiconductor sensors and electrochemical sensors, they have high sensitivity and a low limit of detection (LOD), which can reach the part per billion level.24 However, they operate at high temperatures and are expensive, restricting their application.4 In addition, their high power consumption and environmental restrictions such as radiation and high electric/magnetic fields are also problems hindering their progress.25 Mass-sensitive sensors such as quartz crystal microbalance (QCM) sensors possess high sensitivity and can work at room temperature.26 However, they are similarly unsuitable because they are affected by radiation or high electric/magnetic fields.27 Gas chromatographs, which require trained professionals for their manipulation, tend to be large and costly, and thus their use is not widespread.23,28 Different from gas sensors based on electrical variation, optical sensors, which employ optical transduction techniques to gain sensing signals, have greater security. They can resist electromagnetic interference from radiation or high electric/magnetic fields.4,21 The optical transduction techniques include optical absorption,21 luminescence,29 colorimetric,30,31 and other methods based on the variation in optical parameters such as refractive index.32,33 Label-free photonic crystal (PC) sensors stand out among the various types of sensors due to their straightforward, precisely controllable and higher sensing performances.4,25,34 Photonic crystals, which are a type of periodic arrangement of regularly shaped materials, possess a periodic variation in their dielectric constants in the 1-, 2-, or 3-dimensional (1-, 2-, or 3-D) direction.1,4,35 This periodic arrangement of dielectric constants can form a photonic band gap (PBG) which can forbid the electromagnetic wave of a certain frequency, resulting in the formation of structural colors.36–39 Moreover, the optical properties of PCs such as the location of their PBG can be modulated readily when exposed to external gas. These performances make PCs very competitive in the sensing field.40 However, sensors based on PCs are very exciting, but they also have limitations, which cannot precisely identify analytes at the part per billion level.41
Accordingly, a promising strategy to enhance the sensing properties of PC sensors is their combination with new gas-sensitive materials. Optical sensors consisting of metal–organic frameworks (MOFs) have thrived in the last decade since the groundbreaking work published by J. T. Hupp et al.42 Metal–organic frameworks, also known as crystalline inorganic–organic hybrid porous materials, are ordered structures composed of metal ions and organic ligands.5,43–47 As a type of advanced porous material, MOFs have numerous advantages in photonic and electronic devices and energy storage fields.48–50 Firstly, the ordered structures of MOFs, which are affected by the coordination geometry of their metal and organic ligands, ensure their thermal and chemical endurance. Meanwhile, their regular network structures also create large specific surface areas. Secondly, the intrinsic optical and electrical performances of MOFs can be tuned because of the flexible adjustability of their components, reticulations, and topological structures.51 Due to the above-mentioned two reasons, PC gas sensors based on MOFs demonstrate superior sensing performances compared with conventional amorphous nano-porous materials and polymers. With regard to MOF-based PC sensors, their sensing performances including sensitivity, selectivity, response and recovery time, and repeatability are mainly related to the adsorption behaviour of the analyte molecule in the internal surface of the MOFs.52,53 MOF materials with high porosity exhibit excellent gas sensitivity because they can internally compress the concentration of gas molecules to exceed that in the external environment. The sensitivity is largely determined by the bond strength between the MOFs and analyte, and the dynamic transmission of the analyte molecule in MOFs. The sensitivity and selectivity can also be improved by selecting MOFs with size-exclusion capacity and specific interaction.54 The size-exclusion effect, also called the molecular sieve effect, can cause MOFs to adsorb molecules or atoms that are smaller than their pore diameter. The size-exclusion effect depends on the porosity of MOF materials and their organic ligands and metal ions. The selectivity of MOFs may originate from the interaction of the analyte with their organic ligands or metal ions. The specific interaction such as hydrogen bonds or coordinate covalent bonds between the analyte and MOFs also affect their selectivity. If some analytes interact with the metal ions in MOFs, they may be preferentially adsorbed. In addition, the response time is also a significant parameter for a sensor. The size, shape, and properties of the pores in MOFs are directly related to the adsorption kinetics, which strongly influence the generated signal and the rate of signal transmission. The response rate depends on the adsorption kinetics, which is controlled by the dynamics of the analyte transport in MOFs, i.e., the rate of diffusion of guest molecules in the MOF particles or films.3 Moreover, the repeatability of sensors also depends on the kinetics and thermodynamic processes of adsorption in MOFs, given that the adsorption of most guest molecules is a physical adsorption process.
The recent reviews in the literature discussed the types of MOF-based chemical sensors, the classification of analytes, the role of MOFs in sensors, and their preparation and synthetic methods.3,55,56 The development and prospect of MOF materials used in sensors are described in detail in these reviews. However, they broadly discussed the application of MOF materials in chemical sensors and there is no specific review describing the application of MOF materials in PC gas sensors from 1-D to 3-D PCs. Thus, the aim of the present review is to provide a complementary overview of the latest research on MOF integration in PC sensors.
To promote the practical use of MOF-based PCs in gas sensing, herein, we present a review covering MOF-based PCs from 1-D to 3-D PCs as gas sensors in environmental protection (Fig. 1). This review summarizes the development of MOF-based PC gas sensors. Firstly, we explain the optical characteristics and sensing principle of PC sensors, which offers theoretical reference for researchers beyond the PC sensor community. Subsequently, we overview the key progress in gas detection using MOF-based PC sensors. The device architectures of MOF-based gas sensors are comprehensively discussed. In particular, in this review, we discuss the MOF-based 1-D PC gas sensors with easily predicted optical performances, MOF-based 2-D PC gas sensors demonstrating excellent sensitivity and response, and MOF-based 3-D PC gas sensors with sensing units that can be customized. Concurrently, the interactions in MOF and PC sensors are discussed, which include the relationship between adsorption characteristics of MOFs and sensing properties of PC sensors such as sensitivity, selectivity, stability, response and recovery time, repeatability and LOD. Finally, we present a summary and prospects of MOF-based PC gas sensors for further development and practical application.
The dispersion relationship of light propagation in free space can be depicted as follows:1
w = ck | (1) |
w = (k2h)(4πm) | (2) |
mλ = 2neffdsinθ | (3) |
(4) |
mλmax = 2(nLdL + nHdH) | (5) |
(6) |
(7) |
Components | Target analyte | Sensitivity | Response time | Recovery time | LOD | Ref. |
---|---|---|---|---|---|---|
ZIF-8/TiO2 | Ethanol | 100 nm (Saturated vapor) | — | — | — | 70 |
ZIF-8/Pt | Ethanol/H2 | ∼90 nm (Saturated vapor) | — | — | — | 69 |
NH2-MIL-88B | Acetone | 380 nm (Saturated vapor) | >2 min | — | — | 71 |
NH2-MIL-88B/TiO2 | Ethanol | 66.4 nm (Saturated vapor) | — | — | — | 68 |
HKUST-1/ITO | Toluol | 38 nm (Saturated vapor) | — | — | — | 74 |
ZIF-8, HKUST-1, CAU-1-NH2 | Mixed gases | — | 5–10 s | 5–10 s | — | 75 |
CAU-1/TiO2 | Heptane | ∼75 nm (Saturated vapor) | ∼5 s | — | — | 76 |
NH2-MIL-88B/(P(St-AA)) | Xylene | 4.3 × 10−3 nm ppm−1 | 2.5 s | 3 s | 0.22 g m−3 | 77 |
MIL-101-NH2 (Cr)/TiO2 | Methanal | 0.02 nm ppm−1 | 0.5 s | 20 s | 5 ppm | 78 |
MIL-801/TiO2 | Humidity | 0.1%RH | ∼2 s | ∼5 s | 15–95%RH | 79 |
ZIF-8@ZnO/TiO2 | Carbon tetrachloride | 0.05 nm ppm−1 | ∼300 ms | 4.7 s | — | 82 |
ZIF-8(Zn@Co)/TiO2 | Chlorobenzene | 0.05 nm ppm−1 | 0.6 s | 9.5 s | 6.92 ppm | 84 |
TiO2/UIO-66/GO | Chlorobenzene | 0.03 nm ppm−1 | 800 ms | 5 s | 13 ppm | 41 |
MIL-101 (Cr)/TiO2 | Carbon tetrachloride | 0.11 nm ppm−1 | 1.2 s | 12.1 s | 0.89 ppm | 67 |
UIO-66-NH2/TiO2 | HCl | 1.19% ppm−1 | 1 s | 8 s | 220 ppb | 86 |
The work principle of MOF-based 1-D PC gas sensors depends primarily on the specific adsorption of gas molecules on MOFs. The specific adsorption can change the refractive index of PCs, and thus transduces the recognition events into detectable optical signals. The specific interactions between MOFs and gas molecules include van der Waals forces, hydrogen bonding, and π–π interactions. Therefore, the choice of MOFs is very important to detect specific gas molecules. Moreover, for a sensor, its normal operation in different environments is also a requirement. There are higher requirements for thermal and chemical stability. Thus, MOFs with excellent mechanical, thermal and chemical stability can be potential candidates, such as zeolitic imidazolate framework-8 (ZIF-8). In addition, a high refractive index contrast is required to acquire a regular variation in refractive index in one direction. According to this strategy, B. V. Lotsch and J. T. Hupp reported parallel work in the fabrication of MOF-based 1-D PC gas sensors.69,70 B. V. Lotsch et al. utilized TiO2 and ZIF-8 as high and low reflective index layers to prepare 1-D PC gas sensors (Fig. 3a). Based on the strong adsorption capability of ZIF-8, the 1-D PC sensors had an obvious optical response to ethanol and methanol. J. T. Hupp and co-workers prepared a 1-D PC film consisting of different numbers of Pd/ZIF-8 bilayers. Fig. 3b shows the cross-sectional scanning electron microscopy (SEM) image of the Pd/ZIF-8 1-D PC gas sensor. The composite film assembled by two cycles of Pd/ZIF-8 bilayers exhibited obvious shifts in its transmission peak when exposed to ethane, ethylene, propane, and propylene. Moreover, the increasing transmittance of the 1-D PC film could be observed in an H2 atmosphere because of the interaction between Pt and H2. 1-D PC gas sensors based on rigid MOFs such as ZIF-8 usually demonstrate excellent stability. However, the variation in their refractive index due to absorbing vapor is limited. The shifts in the maximum reflected peaks are not significant, even in saturated steam environments, which is not suitable for high-sensitivity sensing applications. This problem can be improved with the use of flexible MOFs as the adsorption layer. Layer expansion can be achieved for flexible MOFs by gas adsorption, resulting in an obvious change in their optical thickness and refractive index. In 2014, J. Wang et al. reported a simple spin-coating method to fabricate MOF photonics films (Fig. 3c), and subsequently they systematically studied the effect of solution concentration, rotating speed, and rotating cycles on the thickness and optical quality of the films.71 The NH2-MIL-88B MOF was used for as sensitive material due to its exceptional structural flexibility. A framework with structural flexibility can undergo large expansion without obvious bond destruction in the analyte environment (“breathing” effect).72,73 The reflective peak of the simple photonic film showed an apparent red-shift of 380 nm and a significant variation in structural color when exposed to acetone vapors at saturated vapor pressure. This sensor exhibited a response time of 2 min and good repeatability due to the flexible structure of NH2-MIL-88B. In the same year, based on previous research, J. Wang et al.68 fabricated a flexible MOF-based 1-D PC gas sensor consisting of TiO2 and NH2-MIL-88B via a spin-coating method (Fig. 3d). The TiO2 layers ensured high reflective contrast and the NH2-MIL-88B layers were used as intrinsic functional layers. Due to the fast kinetics of breathing in the presence of EtOH, the 1-D PC gas sensor had maximum red-shifts in its reflective peak for EtOH vapors. Meanwhile, the high thermal and mechanical stability guaranteed the long-term application of the NH2-MIL-88B-based 1-D PC sensor. In addition, the choice of high refractive index layers with high optical quality such as indium tin oxide (ITO) also produced high PBG reflectivity. E. Redel et al.74 reported the preparation of a 1-D PC gas sensor consisting of HKUST-1 by liquid phase epitaxy (LPE) and ITO deposited by a sputtering method in 2015 (Fig. 3e). The unique components of the HKUST-1/ITO 1-D PCs resulted in a high PBG reflectivity of 80%. Again, the HKUST-1/ITO 1-D PC sensor exhibited the maximum PBG shifts in toluene vapors.
Fig. 3 (a) Schematic illustration of the ZIF-8/TiO2 1-D PC gas sensor. Reproduced with permission.70 Copyright 2012, The Royal Society of Chemistry. (b) Cross-sectional SEM image of the ZIF-8/Pt 1-D PC gas sensor. Reproduced with permission.69 Copyright 2012, Wiley-VCH. (c) Schematic diagram of the fabrication of NH2-MIL-88B photonic film. Reproduced with permission.71 Copyright 2014, The Royal Society of Chemistry. (d) Schematic diagram of NH2-MIL-88B/TiO2 1-D PC gas sensor. Reproduced with permission.68 Copyright 2014, The Royal Society of Chemistry. (e) Schematic of HKUST-1/ITO 1-D PC gas sensor. Reproduced with permission.74 Copyright 2015, the American Chemical Society. |
To enhance the selectivity of sensors, innovative manufacturing strategies and the advanced data-analyzing methods are essential. Although single sensing units play a prominent role in gas detection, they are unsuitable for the detection of mixed gases. Furthermore, target gases frequently contain analytes dispersed in various phases (for example, air, organic and aqueous), thus making the identification of chemical species a challenge. Accordingly, sensing arrays integrating multiple sensing units can overcome this issue. Sensing arrays can accurately distinguish different gases with the help of intelligent algorithms. B. V. Lotsch et al.75 utilized TiO2 and MOFs (ZIF-8, HKUST-1, and CAU-1-NH2) to prepare three 1-D PC sensors (Fig. 4a(i)). The TiO2/MOFs (ZIF-8, HKUST-1, and CAU-1-NH2) demonstrated both high selectivity and sensitivity to ethanol and methanol and rapid response times. As is shown in Fig. 4a, B. V. Lotsch and co-workers developed two different strategies to obtain a high-level specificity. In the first method, they combined ZIF-8 layers with either CAU-1-NH2 or HKUST-1 layers to prepare tandem MOF 1-D PCs. The results of the sorption isotherms showed the enhanced analyte specificity of the tandem MOFs (ZIF-8/HKUST-1 and ZIF-8/CAU-1-NH2). In the other method (Fig. 4a(ii)), they prepared a sensing array assembled using TiO2/MOFs (ZIF-8, HKUST-1, and CAU-1-NH2). The sensing array possessed a combinatorial response, where each part showed a unique signal to improve analyte specificity. The variation in the structural color of the sensing array with host−guest interactions could be used as an analyte-specific fingerprint. This fingerprint was analyzed through principal component analysis (PCA) to realize the classification of gas mixtures. Subsequently, B. V. Lotsch and A. von Mankowski76 also reported a method to enhance the analyte selectivity by post-assembly modification of CAU-1-based 1-D PC sensors (Fig. 4b(i)). The post-assembly modification, which changed the coordination environments of the metal–oxo secondary building unit or formed an amide at the linker, affected the adsorption behaviors and host–guest interactions of the CAU-1-based 1-D PC sensor (Fig. 4b(ii)). The post-assembly modification strategy can fine-tune the performances of the MOF layers. Therefore, the selectivity and sensitivity of the CAU-1-based 1-D PC sensors could be fine-tuned. Similarly, the color images of the sensors were evaluated by PCA with analyte environments, thereby realizing the classification of different gas. In addition, W. Ma et al.77 integrated an MOF and a polymer to fabricate a 1-D PC gas sensor assembled by NH2-MIL-88B layers and poly(styrene-acrylic acid) (P(St-AA)) layers. Through the “breathing” effect of flexible NH2-MIL-88B and (P(St-AA)), this sensor could realize the recognition of benzene, toluene, ethylbenzene, and xylene (Fig. 4c(i)). The LOD for benzene, toluene, ethylbenzene, and xylene reached 3.70, 0.87, 0.42, and 0.22 g m−3, respectively.
Fig. 4 (a) i Schematic diagram of TiO2/MOF (ZIF-8, HKUST-1, and CAU-1-NH2) 1-D PC gas sensors. ii Color change in a sensing array assembled by TiO2/MOFs (ZIF-8, HKUST-1, and CAU-1-NH2) when exposed to ethanol vapor. Reproduced with permission.75 Copyright 2015, the American Chemical Society. (b) i Representation of the key steps during the fabrication of 1-D PCs and the modification step. ii Schematic of the post-assembly modification of CAU-1/TiO2 1-D PC gas sensor. Reproduced with permission.76 Copyright 2018, The Royal Society of Chemistry. (c) i Schematic illustration of NH2-MIL-88B/P(St-AA) 1-D PC gas sensor when exposed to benzene, toluene, ethylbenzene, and xylene vapors. ii Sensing of the NH2-MIL-88B/P(St-AA) 1-D PC gas sensor. Reproduced with permission.77 Copyright 2020, the American Chemical Society. |
Meanwhile, as shown in Fig. 4c(ii), the 1-D PC sensor showed a response time of 3 s and rapid recovery due to its porous and super-thin structure.
To improve the selectivity of MOF-based 1-D PC sensors and acquire a higher detection level, the selection of new MOFs with excellent specificity and their combination with other gas-sensitive materials such as metallic oxides or graphene can be a promising strategy. Recently, Y. Chen's group reported their studies on MOF-based 1-D PC gas sensors. As depicted in Fig. 5a, Y. Chen and Y. Xing78 prepared an MOF-based 1-D PC methanal sensor composed of MIL-101-NH2 (Cr) and TiO2via a spin-coating method. The methanal sensor had a high concentration sensitivity of ∼0.02 nm ppm−1 and LOD of 5 ppm. Meanwhile, the methanal sensor exhibited reliable repeatability and stability. Y. Chen et al.79 also utilized MIL-801-based 1-D PCs to realize the sensing of humidity (Fig. 5b). Due to their large pores and high specific surface area,80,81 the 1-D PCs exhibited good sensing performances for water vapor. The sensor had a rapid response time of 2 s and excellent repeatability and reliability. The introduction of defect layers in PCs can change their adsorption properties, which also can be an innovating way to achieve the sensing of analytes. Y. Chen and K. Zhan82 reported a 1-D PC sensor with top-defects based on ZIF-8@ZnO/TiO2. The ZIF-8@ZnO sol was added on the top of the native ZIF-8/TiO2 1-D PC (Fig. 5c). The adsorption characteristics of ZnO were positively related to the molecular weight but negatively correlated with the dipole moment, which enhanced the sensing ability of the ZIF-8@ZnO/TiO2 1-D PC gas sensor to carbon tetrachloride.83 The tetrachloromethane sensor exhibited a high concentration sensitivity of 0.05 nm ppm−1 and response and recovery time of 300 ms and 4.7 s, respectively. Subsequently, they also proposed a bimetallic MOF-based (ZIF-8(Zn@Co)/TiO2)n 1-D PC chlorobenzene sensor and optimized its structure with the transfer matrix method (Fig. 5d).84 Co2+ could improve the chemical heterogeneity of the framework and micro-porosity of ZIF-8(Zn@Co), thereby enhancing its adsorption capacity.85 Meanwhile, the π–π interactions between the imidazolate linkers of the frameworks and the benzene ring also enhanced the absorption of chlorobenzene. Therefore, this sensor had a high concentration sensitivity of 0.05 nm ppm−1 and low LOD of 6.92 ppm. Likewise, in 2021, Y. Chen and Z. Wang41 reported a 1-D PC chlorobenzene sensor assembled using TiO2, UIO-66 and graphene oxide (GO) (Fig. 5e). The functional layers of GO can provide strong π–π bond interactions with chlorobenzene. Thus, the selectivity of the 1-D PC sensor assembled using TiO2, UIO-66 and GO for chlorobenzene vapor was enhanced. In June of the same year, Y. Chen and K. Zhan67 prepared MIL-101(Cr) via a hydrofluoric acid-free method and fabricated MIL-101(Cr)/TiO2 1-D PCs to realize the sensing of CCl4 vapor (Fig. 5f). In addition, they also utilized UIO-66-NH2 and TiO2 to fabricate a 1-D PC HCl sensor.86 There are two main reasons for the excellent selectivity of the UiO-66-NH2/TiO2 sensor for HCl. On the one hand, the van der Waals forces between the polar UiO-66-NH2 and the polar HCl caused the UIO-66-NH2/TiO2 sensor to have strong sensitivity. On the other hand, as is illustrated in Fig. 5g, the HCl and amine group in UIO-66-NH2 can form an ammonium chloride adduct, thereby enhancing the selectivity for HCl. Hence, the LOD of the UIO-66-NH2/TiO2 sensor to HCl vapor reached as low as 220 ppb.
Fig. 5 (a) Sensing system schematic of MIL-101-NH2 (Cr)/TiO2 1-D PC methanal sensor. Reproduced with permission.78 Copyright 2020, Wiley-VCH. (b) Schematic of MOF-801/TiO2 1-D PC gas sensor. Reproduced with permission.79 Copyright 2020, Elsevier B.V. (c) Preparation process of ZIF-8/TiO2 1-D PC sensor. Reproduced with permission.82 Copyright 2020, Elsevier B.V. (d) Schematic illustration of ZIF-8(Zn@Co)/TiO2 1-D PC sensing system. Reproduced with permission.84 Copyright 2021, Elsevier B.V. (e) Schematic diagram of a 1-D PC sensor assembled by TiO2, UIO-66 and GO. Reproduced with permission.41 Copyright 2021, Elsevier Ltd. (f) Process for the fabrication of MIL-101(Cr)/TiO2 1-D PC gas sensor. Reproduced with permission.67 Copyright 2021, Elsevier Inc. (g) Schematic of UIO-66-NH2/TiO2 1-D PC HCl sensor. Reproduced with permission.86 Copyright 2021, IEEE. |
Fig. 6 (a) i Process for the fabrication of an ultrathin ZIF-8-coated 2-D PC gas sensor. ii Schematic illustration of dual-sensing signal of the ZIF-8-coated 2-D PC gas sensor. Reproduced with permission.52 Copyright 2015, the American Chemical Society. (b) Schematic of the fabrication of the hollow MOF nanoshell-based 2-D PC VOC sensor. Reproduced with permission.93 Copyright 2016, Wiley-VCH. (c) Schematic of ZIF-8-based 2-D colloidal crystal arrays. Reproduced with permission.94 Copyright 2016, the American Chemical Society. (d) i Process for the fabrication of 2-D PC sensing arrays with nanopatterned ZIF-8 and ZIF-8/TiO2 heterostructures. ii Illustration of a detecting experiment platform using a smart phone. iii Sensitive detection using ZIF-8 colloidal film when exposed to varying styrene/water vapors. Reproduced with permission.95 Copyright 2016, Wiley-VCH. (e) Procedure for the preparation of an iridescent ZIF-8 2-D PC array. Reproduced with permission.96 Copyright 2017, the American Chemical Society. (f) Schematic of the dip-coating assisted crack-pattering process. Reproduced with permission.97 Copyright 2017, Wiley-VCH. |
A. Cattoni and Marco Faustini95 described a soft-lithographic method for the fabrication of MOF-based 2-D PCs on the micro-scale. As is depicted in Fig. 6d(i), a nanopatterned ZIF-8 film and ZIF-8/TiO2 heterostructure were prepared. One nanopatterned ZIF-8 film was prepared via soft-lithographic technology. The other ZIF-8/TiO2 heterostructure was produced by depositing ZIF-8 films on the pre-prepared TiO2 films. The pattern of the TiO2 films was prepared by soft-lithographic technology. Combined with a smartphone camera (Fig. 6d(ii)), the sensing system could selectively detect styrene in the presence of interfering water. Fig. 6d(iii) shows the variation in the refractive index of the nanopatterned ZIF-8 system in different styrene concentrations. The LOD of the nanopatterned ZIF-8 system was as low as 57 ppm. Likewise, A. Razmjou et al.96 utilized photolithography techniques to prepare patterns on the surface of polydopamine, and then deposited a ZIF-8 film on the surface of polydopamine to acquire a patterned ZIF-8-PDA 2-D PC array (Fig. 6e). The iridescent 2-D PCs exhibited potential applications in sensing and photonics. In addition to the use of template-assisted methods and photolithography technology, M. Faustini et al.97 demonstrated a facile method for the production of periodic crack arrays in an MOF film (Fig. 6f). The MOF film with a periodic array of cracks was employed as a 2-D PC diffraction grating vapor sensor. This sensor could realize the detection of variation vapors due to the selective sorption performances of the MOF materials and the rapid optical response of the 2-D PC diffraction gratings.
(8) |
Components | Target analytes | Sensitivity | Response times (s) | Recovery times (s) | LOD (ppm) | Ref. |
---|---|---|---|---|---|---|
HKUST-1/SiO2 | CS2 | 16 nm (Saturated vapor) | <10 | <10 | 0.5 | 100 |
HKUST-1/PS | Methanol | ∼9 nm (Saturated vapor) | <10 | — | — | 101 |
HKUST-1/PS | Ethanol | 9 nm (Saturated vapor) | <30 | — | — | 103 |
SiO2/HKUST-1, MOF-5, ZIF-8, MIL-101 | Acetone | 75 nm (Saturated vapor) | — | — | — | 104 |
UIO-66 | Ethanol | 30 nm (Saturated vapor) | — | — | — | 105 |
ZIF-8 | n-BuOH | 46 nm (Saturated vapor) | — | — | — | 106 |
RD ZIF-8 | n-Octane | ∼55 nm (Saturated vapor) | <350 | — | — | 109 |
UIO-66 | Ethanol | 22.4 nm | 2 | 3 | 33 | 110 |
NR/ZIF-8 | Acetone | / | — | — | 60 | 111 |
ZIF-8/GQDs | Benzene | 0.11 nm ppm−1 | ∼1 | ∼7 | 1 | 27 |
ZIF-8 | Acetone | 32 nm (Saturated vapor) | ∼7 | — | — | 112 |
HKUST-1/SiO2 | Humidity | 9 nm | 14 | 17 | 500 | 114 |
At present, 3-D PC gas sensors based on MOFs are usually self-assembled via bottom-up approaches. In the early reports of 3-D PC gas sensors based on MOFs, they were prepared via template-assisted methods. The typical components of the templates are SiO2 and PS spheres. J. T. Hupp et al.100 fabricated MOF-silica colloidal crystals and verified their sensing performances. HKUST-1 was chosen as the adsorption layer because of its high porosity and large specific surface area. The colloid crystal (the opals structure) template was prepared via vertical deposition with silicon dioxide microspheres. The MOF-silica colloidal crystal sensor was established by growing an HKUST-1 ultrathin film on the colloidal crystals based on a step-by-step approach. Fig. 7a shows the SEM picture at low and high magnification. It was observed that HKUST-1 was evenly coated on the surface of the silica colloidal crystal. The HKUST-1-silica colloidal crystal film exhibited high sensitivity to ethanol, carbon disulfide and water. The LOD for ethanol, carbon disulfide and water reached 0.3, 0.5 and 2.6 ppm, respectively. G. Li and F. Li101 reported the preparation of an MOF-based 3-D ordered colloidal crystal array for gas sensing. The sensing system utilized a PS colloidal crystal array as a template structure. Similarly, the HKUST-1 layer served as the sensing element in situ-coated on the surface of the PS-based opal structure. The route for the fabrication of the HKUST-1-PS colloidal crystal gas sensing system is outlined in Fig. 7b. Based on the structural flexibility and adsorption capacity of the MOF shell, the core–shell structure of HKUST-1 and PS colloidal crystal array showed remarkable selectivity for methanol. Compared with the opal structures, the inverse opal structures showed higher volume fractions (air void of 0.74).102 Therefore, inverse opal structures are more competitive in the sensing field. G. Li et al.103 demonstrated the fabrication of an HKUST-1-based photonic film with an inverse opal structure. The fabrication process is illustrated in Fig. 7c. The precursor solution of HKUST-1 was infiltrated in a PS opaline template and heated to undergo crystallization. The 3-D ordered inverse opal structure gas sensor was obtained be removing the PS template. The 3-D ordered inverse opal film exhibited obvious spectral shifts of ultraviolet-visible (UV-Vis) for ethanol and rapid response. In addition, G. Li et al.104 proposed a general strategy for the preparation of MOF-based 3-D PCs, which utilized spherical PCs as the host templates (Fig. 7d). The PC spheres were fabricated via the droplet-based microfluidic technique. The PC spheres demonstrated a high diffusion flux and homogeneous photonic properties, where their structural color was independent of the angular variation. In their work, four different MOF materials (HKUST-1, MOF-5, ZIF-8, and MIL-100) were coated on the surface of the PC spheres. Label-free MOF-based 3-D PC sphere arrays for the detection and discrimination of organic vapor were obtained by arranging these MOF-based photonic spheres. However, the research on MOF-based 3-D PC mostly focus on template structures, which limiting their application. Also, the MOF-based 3-D PCs in most reports were prepared via a method highly relevant to their own characteristics. Therefore, a general method for the preparation of MOF films is still lacking. In addition, due to the need for template manufacturing and removal in the preparation process, the efficiency of the template method to prepare MOFs is low. Accordingly, there have been some attempts to improve the techniques for the fabrication of MOF-based 3-D PCs. F. Huo et al.105 developed a layer-by-layer manufacturing process via the Langmuir-Blodgett (LB) technique to prepare 3-D PCs. UIO-66 nanoparticles were chosen due to their large specific surface area and excellent chemical inertness. After a certain number of transfer processes from the water-air interface to the surface of the substrate, UIO-66 3-D PC films were acquired and used for the detection of organic vapor (Fig. 7e). The UIO-66 3-D PC sensor demonstrated large absorption peak shifts for ethanol. In 2017, C. López and D. Maspoch106 reported a pioneering work on the fabrication of millimetre-sized superstructures. The superstructures were composed of truncated rhombic dodecahedral (TRD) particles of ZIF-8. The superstructures only consisting of ZIF-8 showed the properties of PCs. Fig. 7f shows the SEM images of the superstructure assembled by the ZIF-8 nanoparticles, where a highly ordered array of ZIF-8 nanoparticles can be observed. The superstructures consisting of ZIF-8 exhibited the maximum reflected peak-shift of 46 nm when exposed to n-butanol vapor. Moreover, this method for the preparation of superstructures can also be extended to other MOFs such as UIO-66. Therefore, the approach of evaporation-induced self-assembly with simple, convenient, and template-free properties can be a general approach to produce 3-D PCs.
Fig. 7 (a) SEM images of HKUST-1-containing silica 3-D PC vapors sensor. Reproduced with permission.100 Copyright 2011, Wiley-VCH. (b) Illustration of the fabrication of a HKUST-1-coated PS 3-D PC sensor. Reproduced with permission.101 Copyright 2011, The Royal Society of Chemistry. (c) Schematic illustration of the preparation of a 3-D inverse opal gas sensor. Reproduced with permission.103 Copyright 2011, Wiley-VCH. (d) Schematic of the strategy for the preparation of MOF-based PCs spheres. Reproduced with permission.104 Copyright 2014, The Royal Society of Chemistry. (e) Illustration of the self-assembled MOF-based 3-D PC gas sensors using the LB technique. Reproduced with permission.105 Copyright 2014, Wiley-VCH. (f) SEM images of self-assembled ZIF-8 3-D PCs without templates. Reproduced with permission.106 Copyright 2017, Springer Nature. |
The physicochemical performances of crystals are distinct because of the interaction between atoms and the different bond distances along the crystal direction.107 Therefore, the adsorption characteristics of MOF films can be improved by changing the orientation of the crystals on the MOF surface. D. Maspoch et al.108 presented an evaporation-induced self-assembly method to fabricate superstructures. The superstructures could have different crystal plane orientations by adjusting the surfactant content. By adding a variable content of cetyltrimethylammonium bromide (CTAB), (111)-, (100)-, and (110)-oriented face-centered cubic 3-D PCs consisting of ZIF-8 were obtained. The ZIF-8 superstructures exhibited distinct optical properties due to the variation in their crystal plane orientation, which may facilitate an enhancement in the sensing performances of MOF-based PC sensors. D. Chen et al.109 further investigated the sensing properties of MOF-based 3-D PC sensors with different grain boundaries and crystal facets. They found that the exposed crystal facets can obviously influence the selectivity of ZIF-8-based 3-D PCs to chemical vapor via diffusion regulation. RD ZIF-8 3-D PCs with one exposing crystal facet of (110) showed distinguished selectivity for C5–C8 linear alkanes, C6–C8 linear alkenes and C1–C8 linear alcohols. The sensing system of the RD ZIF-8 3-D PC film successfully realized the detection of the gasoline octane number. Besides the grain boundaries and crystal facets, the sizes and defects of the building blocks also have an effect on 3-D ordered structures. G. Lu and H. Yu et al.110 investigated the influence of crystal size and missing-linker defects on the sensing properties of PC films assembled by UIO-66 nanoparticles. The tuning and optimization of the crystal sizes and missing-linker defects could obviously enhance the sensitivity, response and recovery of the MOF-based 3-D PC sensors. In addition, the combination of MOF-based 3-D PCs and other advanced materials is a promising way to improve the sensing performance of the detection system. C. M. Doherty and R. A. Caruso111 proposed an approach to enhance the fluorescence signal for organic vapor detection through the combination of MOF-based superstructures and fluorescent organic dyes. The overall fabrication process is shown in Fig. 8a. The PC film assembled using ZIF-8 nanoparticles and Nile red demonstrated a 200-fold fluorescence intensity compared with the disordered film consisting of ZIF-8. The reason for this enhancement in fluorescence may be the resonance when the fluorescence wavelength is near the PBG of 3-D PCs. Through a variation in fluorescence intensity or shift in its reflection spectrum, the sensing system exhibited excellent selectivity among aromatic homologs and distinguished sensitivity for acetone. Y. Chen et al.27 presented a method for the preparation of a template-free 3-D PC benzene sensor assembled by ZIF-8@graphene quantum dots (GQDs). As depicted in Fig. 8b, the sensing system showed excellent selectivity for benzene and a low LOD of 1 ppm because of the porosity characteristic of ZIF-8 and the π–π stacking interactions.
Fig. 8 (a) Schematic illustration of the fabrication and fluorescent sensing by NR∼ZIF-8 3-D PC gas sensor. Reproduced with permission.111 Copyright 2020, Wiley-VCH. (b) Schematic diagram of ZIF-8@GQD 3-D PC benzene sensor. Reproduced with permission.27 Copyright 2021, The Royal Society of Chemistry. (c) Preparation route of ZIF-8 amorphous photonic structures with an infiltration-assisted Mayer rod coating technique. Reproduced with permission.112 Copyright 2019 Wiley-VCH. (d) Schematic illustration of the self-assembly of MOF-based PC spheres by spray drying. Reproduced with permission.113 Copyright 2021, Wiley-VCH. (e) Scheme of the combination of a HKUST-1-based 3-D PC sensor and a smartphone spectrometer. Reproduced with permission.114 Copyright 2020, IEEE. |
In addition, J. Zhang and H. Duan112 presented an approach for the preparation of amorphous photonic structures consisting of spherical/polyhedral MOF nanoparticles. Amorphous photonic structures, which have isotropic structural colors, are suitable for constructing sensing elements with different shapes. They utilized an approach of infiltration-assisted Mayer rod coating to develop customized patterns of ZIF-8 amorphous photonic structures (Fig. 8c). A sensing array consisting of ZIF-8 amorphous photonic structures was further produced to realize the detection of organic vapor. Similarly, as illustrated in Fig. 8d, M. Faustini et al.113 demonstrated the fabrication of MOF photonic spheres with amorphous photonic structures via a spray-drying approach, which was inexpensive with high throughput. This method for the preparation of MOF photonic balls shows versatility, which has great promise in the application of chemical sensing. Moreover, the integrated system of 3-D PC sensors and smart equipment may also be a step forward. H. Ding et al.114 developed a composite 3-D PC humidity sensor, in which the sensing signal could be detected by a smartphone (Fig. 8e). A smartphone can be established as a spectrometer through the integration of its camera and a simple dispersive element. The smartphone spectrometer could expediently detect the sensing signal of the structural color variation, which established a lab-on-phone platform for the detection of humidity.
Overall, the research in PC gas sensors based on MOFs is still in its infancy compared with other types of sensors. They also face a series of challenges and need further studies and investigations. These challenges in the development of PC gas sensors based on MOFs are discussed as follows:
(1) A drawback of MOF-based PC sensors is the concentration-dependent characteristic of the effective refractive index of the MOF layers, which causes the inadequacy of MOF-based PC sensors to recognize guest molecules accurately. Although some MOF-based PC sensors with innovative structures and unique optical characteristics have been presented, it is still necessary to improve the tuning range and response rate of PC systems. For example, besides the inherent properties of materials (such as elasticity and swelling capacity), it is also important to select/prepare suitable MOF materials for further improving the specificity of MOF-based PC gas sensors.
(2) Although MOFs have multiple advantages compared to other sensing materials, a major drawback is their poor stability, especially chemical inertness and hydrolytic stability. These defects continue to inhibit their promotion to the level of practical implementation. In addition, another pertinent challenge in the real-time applicability of MOFs as gas/vapour sensors is their ability to adsorb water. The presence of moisture can substantially hinder the sensitivity and response time. At present, MOF-based PC sensors usually are assembled by some MOFs with long stability and hydrophobicity to avoid this problem. Thus, researchers have to find new approaches such as surface modification and synthesis of new MOFs to overcome this inadequacy.
(3) The sensing signals of MOF-based PC gas sensors are mainly the shifts in their reflected peaks due to the variation in their refractive index. Thus, isomerides or analytes with the same refractive index cannot be distinguish well. Moreover, in a realistic detection scenario, the analyte is often not a single gas but a mixture of gases. Single MOF-based PC gas sensors always exhibit poor selectivity. The solution to this question is the construction of photonic nose chips, which are sensing arrays consisting of multiple sensors with unique composite sensing responses for different analytes. In addition, combined with the artificial intelligence for data processing and machine learning research, intelligent photonic nose chips can be produced for better detection.
(4) In practical sensing applications, sensors must achieve miniaturized program, extended function, and simplified operation. This raises the need for preparing sensing systems combining smart mobile devices such as smart phones, tablet personal computers, personal digital assistants, smart bands, unmanned aerial vehicles and intelligent robots.
In summary, due to the high reliability, low power consumption, and adjustable characters of MOF-based PC gas sensors, they exhibit a great utilization potential. With persistent efforts from researchers, we believe that MOF-based PC gas sensors can establish a pivotal position in the field of gas sensing.
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