Bao-Hua
Hou
a,
Ying-Ying
Wang
a,
Jin-Zhi
Guo
a,
Qiu-Li
Ning
a,
Xiao-Tong
Xi
a,
Wei-Lin
Pang
a,
An-Min
Cao
b,
Xinlong
Wang
a,
Jing-Ping
Zhang
a and
Xing-Long
Wu
*ab
aNational & Local United Engineering Laboratory for Power Batteries, Faculty of Chemistry, Northeast Normal University, Changchun, Jilin 130024, P. R. China. E-mail: xinglong@nenu.edu.cn
bBeijing National Laboratory for Molecular Sciences (BNLMS), Key Laboratory of Molecular Nanostructure and Nanotechnology, Institute of Chemistry, Chinese Academy of Sciences (CAS), Beijing 100190, PR China
First published on 12th April 2018
In order to develop promising anode materials for sodium-ion batteries (SIBs), a novel pie-like FeS@C (P-FeS@C) nanohybrid, in which all ultrasmall FeS nanocrystals (NCs) are completely embedded into the carbon network and sealed by a protective carbon shell, has been prepared. The unique pie-like structure can effectively speed up the kinetics of electrode reactions, while the carbon shell stabilizes the FeS NCs inside. Studies show that the electrochemical reaction processes of P-FeS@C electrodes are dominated by the pseudocapacitive behavior, leading to an ultrafast Na+-insertion/extraction reaction. Hence, the prepared P-FeS@C nanohybrid exhibits superior Na-storage properties especially high rate capability in half cells. For example, it can deliver reversible capacities of 555.1 mA h g−1 at 0.2 A g−1 over 150 cycles and about 60.4 mA h g−1 at 80 A g−1 (an ultrahigh current density even higher than that of the capacitor test). Furthermore, an advanced P-FeS@C//Na3V2(PO4)2O2F full cell has been assembled out, which delivers a stable specific capacity of 441.2 mA h g−1 after 80 cycles at 0.5 A g−1 with a capacity retention of 91.8%.
Considering its high abundance in nature, cheap raw materials and environmental benignity, FeS has been proposed as a promising anode material for batteries.11 Previously, FeS has been extensively studied in LIBs for a long time. Nevertheless, less reports are majored on SIBs, which should be mainly due to the huge volume variation during the successive de-/sodiation processes and its low electronic conductivity, leading to the poor cycling stability and rate capability.14,15 To solve these problems, preparing nanometer-sized structures and constructing hybrid electrodes with an appropriate carbon network have been proven to be two effective methods.16,17 While the nanometer-sized materials can relax the strain caused by the volume variation and shorten the diffusion pathway of sodium ions to improve the rate capability, the appropriate carbon networks provide fast electron conducting pathways and serve as a skeleton to improve the structural stability of the whole electrodes.18,19 Thus, it is crucial to design an ideal FeS/C hybrid structure which can combine the advantages of both methods.20–22
Herein, we have successfully prepared a novel pie-like FeS@C (P-FeS@C) nanohybrid, in which all ultrasmall FeS nanocrystals (NCs) are totally embedded into the carbon network and sealed by a protective carbon shell with the existence of rich mesopores. It was found that the unique pie-like structure can effectively speed up the electrochemical reaction kinetics and stabilize the active FeS NCs, thereby making the prepared FeS@C nanohybrid exhibit a pseudocapacitance-boosted ultrafast sodium storage performance and superior cycling stability when used as an anode material in SIBs. It delivers high reversible Na-storage capacities of 547.1 mA h g−1 at 0.05 A g−1 and 206.2 mA h g−1 at a high current density of 35 A g−1. More surprisingly, even at an ultrahigh current density of 80 A g−1, a value higher than is mostly used for the capacitor test, the delivered specific capacity is still 60.4 mA h g−1. Meanwhile, a high cycling stability was also exhibited, e.g., a Na-storage capacity of 555.1 mA h g−1 at 0.2 A g−1 over 150 cycles without any capacity decay. Moreover, an advanced P-FeS@C//NVPOF (here, NVPOF represents a high-voltage cathode of Na3V2(PO4)2O2F recently developed by us)23 full cell was further assembled, which delivers a reversible capacity of 441.2 mA h g−1 after 80 cycles based on the mass of the P-FeS@C anode material at 0.5 A g−1.
:
1.
:
10
:
10 in deionized water. Then the as-obtained mixture was coated on copper foil followed by vacuum-drying at 60 °C for 12 h before assembly and test. The loading density of the active material on the work electrodes is about 1.5–2.0 mg cm−2. The electrolyte solution was 1.0 mol L−1 NaClO4 in ethylene carbonate (EC)/propylene carbonate (PC) (1
:
1 by volume), plus 5 wt% FEC. Glass fiber (GF/D) from Whatman were used as a separator and pure sodium foils were used as a counter electrode. The cell assembly was conducted in an Ar-filled glovebox followed by an overnight aging before test. For full-cell assembly, Na3V2(PO4)2O2F was used instead of the metallic sodium. The Na3V2(PO4)2O2F electrodes were prepared using the same procedures as the preparation of Fe3O4@FeS anodes. In order to match the cathode/anode capacity, there is a slight excess capacity of anode compared with the cathode, and the mass ratio of P-FeS@C to Na3V2(PO4)2O2F was about 1
:
4. Prior to the fabrication of full cells, chemical pre-sodiation for the P-FeS@C anode was performed to activate the material and stabilize the electrode surface. Cyclic voltammograms (CVs) were performed on the CHI 606E electrochemical workstation at different scan rates from 0.01 to 2.8 V. The galvanostatic charge/discharge tests were carried out on the LAND-CT2001A battery-testing system in the voltage range of 0.01–2.8 V vs. Na+/Na at various current densities. Electrochemical impedance spectroscopy (EIS) was performed with an amplitude voltage of 5 mV in the frequency range from 1 MHz to 100 mHz by using a PMC2000 (Princeton Applied Research).
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| Fig. 1 (a) The preparation procedures, (b) XRD pattern, and (d) SEM image of the P-FeS@C nanohybrid. (c) SEM image of the precursor for the preparation of P-FeS@C. | ||
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| Fig. 2 (a) HRTEM image and (b) the elemental (C, O, S and Fe) mapping images of the P-FeS@C nanohybrid. | ||
The isothermal nitrogen adsorption/desorption measurement was further carried out to study the pore properties. Fig. 3a shows the typical nitrogen sorption isotherms of P-FeS@C which are type IV adsorption isotherms, indicating the existence of many mesopores in them as reported previously.2,31,32 The fitting results (Fig. 3b and S4†) show that the mesopore size in P-FeS@C is concentrated at 3 nm, which should be caused by the sulphur vapour. The rich pore structure is helpful to alleviate the volume change during charging and discharging, and meanwhile they can improve the migration speed of the Na ion.10,33,34 The chemical state and molecular environment of P-FeS@C were characterized by XPS. XPS full spectra confirm the presence of C, O, S and Fe as shown in Fig. S5.† In the C 1s spectrum (shown in Fig. 3c), the peaks present at binding energies of 284.6 eV, 285.6 eV, and 288.5 eV correspond to the C–C, C–O, and C
O functional groups, respectively.35–37 Small amounts of C–O and C
O functional groups are in favor of providing active sites to immobilize FeS. Fig. 3d shows the O 1s XPS spectrum of P-FeS@C, the peaks at 529.9, 531.5 and 532.8 eV correspond to the Fe–O, C–O and O–C
O functional groups, respectively.38–40 The presence of Fe–O proves that there is an interaction between FeS and the carbon shell in the materials. In the S 2p spectrum (Fig. 3e), the peak at 161.5 eV is the characteristic peak of FeS corresponding to S2−, whereas the polysulfide (Sn2−) is detected following oxidation, and the peak at 168.1 eV is the spin–orbit of S 2p1/2.41Fig. 3f shows the Fe 2p XPS spectrum of P-FeS@C. The peaks observed at the binding energies of 708.7 eV and 722.4 eV can be ascribed to the Fe2+ states of FeS. And the peaks at binding energies of 711.2 eV and 724.2 eV can be ascribed to Fe3+ states which are characteristic of Fe2O3 rather than FeS, this is because the surface of FeS is converted into Fe2O3 due to its high reactivity towards oxygen.42
The electrochemical properties of the P-FeS@C nanohybrid for Na storage were discussed in the half cell in detail. The annealing temperature and time were optimized firstly. Fig. S6† shows the XRD patterns of P-FeS@C with different annealing temperatures (450, 500 and 600 °C). It reveals that FeS can only be formed in more than 500 °C. P-FeS@C at 500 °C shows a better rate capability and cycling stability compared to P-FeS@C at 600 °C (Fig. S7†), owing to the pie-like structure formed at 500 °C rather than the bulk at 600 °C as shown in Fig. S8.† The XRD patterns (Fig. S9†), SEM images (Fig. S10†) and sodium storage performance (Fig. S11†) of P-FeS@C prepared at 500 °C with different times were analysed. The results show that the P-FeS@C can be obtained only by annealing at 500 °C for more than 4 h. When the annealing time is 2 h, although the pie-like structure was formed, Fe2O3 was not fully converted into FeS according to the XRD patterns. And when the annealing time was 8 h, the pie-like structure was destroyed. Thus, it is foreseeable that the FeS@C prepared at 500 °C for 4 h shows the best sodium storage performance, and it is the best condition to obtain P-FeS@C.
Fig. 4a presents the cyclic voltammograms (CVs) of P-FeS@C with the best performance for the first 5 cycles in a voltage range of 0.01–2.8 V. The first cathodic scan of P-FeS@C shows a large peak at 0.7 V and a small peak at 0.32 V which are probably related to the formation of solid-electrolyte interphase (SEI) layers and the conversion reactions from FeS to Fe and Na2S.26,41 During the anodic scans, two oxidation peaks are observed at 1.41 and 1.8 V, attributable to the formation of NaxFeS and FeS, respectively. From the second cathodic scan, the peak at 1.77 V is attributed to the insertion reaction of FeS + xNa + xe− → NasFeS and the peaks at 0.96 and 0.29 V correspond to the conversion reaction of NaxFeS into NaxS and Fe. It should be noted that the reductive/oxidation peaks at 0.01 and 0.11 are attributed to the insertion/extraction of Na+ into the carbon shell of P-FeS@C.14,43 The subsequent four CV curves show good repetition, indicating the good stability of P-FeS@C for Na-ion storage.14,44Fig. 4b shows the galvanostatic charge/discharge curves of P-FeS@C for the initial 5 cycles at a current density of 0.05 A g−1. The voltage plateau features are consistent with the CV curves. The discharge and charge capacities of the first cycle are 715.2 and 547.1 mA h g−1 with a coulombic efficiency of 76.5%. The initial irreversible capacity loss could be attributed to the formation of the SEI layer. The coulombic efficiency of P-FeS@C is at a relatively high level for the same type of materials which is attributed to the fully covered carbon shell of P-FeS@C.14,15,26,41,42 The carbon shell can avoid the direct contact of active materials and electrolytes to reduce the occurrence of side reactions and to form a stable SEI film. The cycling stability of P-FeS@C is shown in Fig. 4c. It exhibits a high reversible capacity of 555.1 mA h g−1 at 0.2 A g−1 over 150 cycles, without any capacity decay. The discharge capacities increased gradually during cycling, primarily due to the formation of a polymeric gel-like film on the surface of P-FeS@C resulting from electrolyte degradation, which has been observed in other transition metal oxides.25Fig. 5 shows the characterization of P-FeS@C after 100 cycles. The pie-like structure can be still observed from the SEM image (Fig. 5a), which verifies the stability of P-FeS@C. Furthermore, the HRTEM image indicates that the FeS NCs are still existent as shown in Fig. 5b, although the size of the FeS has increased, suggesting that the carbon network in the pie-like structure can effectively prevent the aggregation of the FeS NCs. In addition, the thickness of the carbon layers outside has also increased compared to the initial one as shown in Fig. 2a, it may be attributed to the growth of the SEI film on the surface of the carbon layers during the charging/discharging process.9,35,45Fig. 5c shows the element mappings of C, O, S and Fe in P-FeS@C after 100 cycles, where the uniform distribution of every element also proves the structure stability of the pie-like structure.
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| Fig. 5 The (a) SEM and (b) HRTEM images, and (c) the elemental (C, O, S and Fe) mappings of the P-FeS@C nanohybrid electrode after 100 cycles. | ||
Furthermore, the rate capability of P-FeS@C was explored at different densities (Fig. 6a and b). The reversible capacities of P-FeS@C are 547.1, 479.4, 448.9, 370.2, and 311.1 mA h g−1 at 0.05, 0.5, 2, 7, to 15 A g−1, respectively. Even at a super high current density of 25, 35, 45, 60 and 80 A g−1, the capacities are still 249.7, 206.2, 162.2, 105.7 to 60.4 mA h g−1. When the current density decreased to 0.05 A g−1, the reversible capacity was recovered to 578.9 mA h g−1 after 120 cycles. As a comparison, the sodium storage performance of the commercial FeS (C-FeS) was also studied. Obviously, the C-FeS displays a poor rate capability and cycling stability which is mainly due to the low conductivity and the bulk structure (Fig. S12†). Fig. S13† shows the XRD pattern of C-FeS. The rate capability of the iron sulfide based anode materials for sodium ion storage reported up to now are summarized in Fig. 6d. P-FeS@C in this work shows excellent rate capability, especially at high rates, as anode materials for sodium ion batteries compared with iron-sulfide-based materials reported in the literatures.11,13–15,25,26,41,42,46 The outstanding performance of P-FeS@C stems from the unique pie-like structure as shown in Fig. 6c. First, the ultrasmall FeS NCs and the mesopores in the materials shorten the transfer distance of sodium ions to speed up the Na-ion diffusion kinetics. Second, the thin carbon shell outside produces excellent structure stability and allows helpful electronic contact. Furthermore, the electrochemical sodium storage properties of P-FeS@C are diagnosed using EIS. Fig. S14† shows the Nyquist plots of P-FeS@C and C-FeS after the first cycle in the frequency range of 1 MHz–0.1 Hz, both of which contain a depressed semicircle in the medium-to-high frequencies and a linear tail in the low frequencies. The diameter of the semicircle for P-FeS@C is much smaller than that of C-FeS, suggesting that P-FeS@C has a smaller contact and charge-transfer impedances.47 It also validates that such a novel pie-like structure can effectively improve the electrical conductivity of the FeS. As regards the linear tail in the low frequencies corresponding to the sodium-diffusion process, the apparent Na diffusion coefficient (Dapparent) of P-FeS@C and C-FeS was compared using the following equation:48
| Dapparent = R2T2/2A2n4F4C2σ2, | (1) |
| Zre = RD + RL + σω−1/2. | (2) |
Fig. S15† shows the variations and fittings of Zre and ω−1/2 (ω is the angular frequency) in the low-frequency region. It is clear that the slope σ of C-FeS is about twice as much as P-FeS@C, and the Dapparent can be compared from above eqn (1). The Dapparent of P-FeS@C is much larger than the one of C-FeS, confirming that a faster sodium ion diffusion process is operated in P-FeS@C. It is mainly due to the rich mesopores and ultrasmall FeS NCs in the pie-like structure which greatly shorten the ion transport distance and speed up the reaction kinetics. Hence, the pie-like structure is an ideal structure to achieve high rate capability and great cycling stability.
The superior rate capability prompted us to study the electrode process kinetics of P-FeS@C. Thus, the CV tests at different scan rates were carried out as shown in Fig. 7a. Obviously, the peak current (i) is not proportional to the square root of the scan rate (v), which suggests that the charge/discharge process contains faradaic and non-faradaic behaviors.50 There is a relationship between the peak current and scan rate as follows:51
| i = avb | (3) |
| log(i) = b × log(v) + log(a) | (4) |
| i = k1v + k2v1/2 | (5) |
The excellent electrochemical performance of P-FeS@C encourages us to try to assemble a Na-ion full cell. NVPOF is used as a cathode material which is prepared following the method previously reported by our group.23,53,54 The characteristics of NVPOF are shown in Fig. S16 and S17.† In detail, the P-FeS@C//NVPOF full cell was assembled according to the scheme inserted in Fig. 8a. The charge and discharge curves of NVPOF and P-FeS@C in the Na-ion half-cell are shown in Fig. 8a. Fig. 8b shows the charge/discharge curves of the P-FeS@C//NVPOF full cell at 0.1 A g−1 which presents the comprehensive characteristics of both the cathode and anode with an average output voltage about 2.6 V. It is enough to light up 84 LED bulbs containing 48 yellow bulbs and 36 green bulbs as shown in Fig. 8c. The P-FeS@C//NVPOF full cell shows an outstanding sodium ion storage performance. As shown in Fig. 8d, when the current densities reach 0.05, 0.1, 0.2, 0.5, 1, 1.5, 2 and 5 A g−1, the reversible capacities are 477.2, 454.9, 436.1, 413.1, 386.5, 372.3, 360 and 305.7 mA h g−1. Fig. 8e shows the cycling stability of the P-FeS@C//NVPOF full cell, delivering a reversible capacity of 441.2 mA h g−1 after 80 cycles at 0.5 A g−1 with a capacity retention of 91.8% and a coulombic efficiency of about 99.5%. It should be noted that all the capacities are calculated by the mass of P-FeS@C.
Footnote |
| † Electronic supplementary information (ESI) available: Detailed TGA, SEM, XPS, XRD and electrochemical data. See DOI: 10.1039/c7nr09674g |
| This journal is © The Royal Society of Chemistry 2018 |