Junxian
Cai
a,
Bo
Song
*a,
Anjun
Qin
*a and
Ben Zhong
Tang
*abc
aState Key Laboratory of Luminescent Materials and Devices, Guangdong Provincial Key Laboratory of Luminescence from Molecular Aggregates, South China University of Technology, Guangzhou 510640, China. E-mail: songbo@scut.edu.cn; msqinaj@scut.edu.cn
bGuangdong Basic Research Center of Excellence for Aggregate Science, School of Science and Engineering, The Chinese University of Hong Kong (Shenzhen), Longgang, Shenzhen, Guangdong 518172, China. E-mail: tangbenz@cuhk.edu.cn
cDepartment of Chemistry, Hong Kong Branch of Chinese National Engineering Research Center for Tissue Restoration and Reconstruction, The Hong Kong University of Science and Technology, Kowloon, Hong Kong 999077, China
First published on 10th February 2026
The continuous rise in the atmospheric carbon dioxide (CO2) concentration has led to increasingly severe climate problems. Direct air capture (DAC) technology is regarded as a promising “negative emission” approach, which has been attracting considerable attention in recent years. The design of DAC materials that combine high efficiency, long-term stability, and economic feasibility has become a major challenge. This review highlights the recent advances in the synthesis and CO2 capture performance of polymer-based DAC systems, with particular emphasis on functional polymers, polymer composites, metal–organic frameworks (MOFs) and covalent organic frameworks (COFs). By summarizing key synthetic strategies and structure–property relationships, this article aims to provide theoretical guidance and technical references for the development of next-generation high-performance carbon capture materials while outlining emerging opportunities for DAC material innovation.
The current mainstream carbon capture and storage (CCS) strategies are primarily designed for large, centralized emission sources, such as fossil fuel power plants and energy-intensive industries (e.g., cement and steel production industries).23–25 These approaches generally fall into three technical pathways: post-combustion capture, in which CO2 is separated from flue gases; pre-combustion capture, which involves the conversion of fuel to syngas followed by CO2 separation prior to combustion; and oxyfuel combustion, wherein oxygen replaces air as the oxidant to generate CO2-rich streams that facilitate capture.26 These approaches have made significant contributions to carbon emission reduction.27,28 Nonetheless, several fundamental challenges remain. First, nearly 55% of global greenhouse gas emissions originate not from large stationary sources but from diffuse, mobile, or distributed activities, including transportation (e.g., vehicles, ships, and aircraft) and agricultural practices (e.g., soil management and livestock breeding).29–31 Such emissions are widely dispersed and often occur remotely, rendering them inaccessible to current CCS strategies.32–34 Second, even if the world were to transition immediately to net-zero emissions, the vast amount of anthropogenic carbon dioxide accumulated in the atmosphere since the Industrial Revolution (≈1.6 × 1012 t) would persist, continuing to drive long-term impacts such as warming inertia and sea-level rise.35–37 Third, suitable geological storage sites are unevenly distributed and frequently distant from major emission hubs, necessitating extensive pipeline networks spanning hundreds to thousands of kilometers or reliance on more costly modes of transport, such as shipping and trucking.38–40 Accordingly, the large-scale deployment of “negative-emission” technologies, particularly the direct air capture of CO2, is imperative for removing the legacy carbon already accumulated in the atmosphere. The development of advanced CO2 capture strategies that are capable of overcoming the aforementioned limitations is therefore of critical scientific and technological importance.41–43
Direct air capture (DAC), as a new CO2 capture technology, is presented in Fig. 1.44–47 Unlike other technological approaches, DAC does not target specific emission sources but directly captures CO2 from the global atmospheric background concentration (about 420 ppm). It does not require the modification of dispersed sources and is capable of actively removing historical carbon emissions. DAC technology is like “catching” CO2 molecules in the air. Its core lies in the fact that it can enable the contact between ambient air and adsorption material that is specially designed for low-concentration CO2 through a specific engineering system.48–51 The technical process usually consists of two key steps: “adsorption” and “desorption”.52–54 During the adsorption stage, a large amount of air is brought into contact with the specific adsorption material, and the active sites on its surface selectively capture CO2 molecules. In the desorption stage, by applying heat, vacuum, or changing the humidity conditions of the adsorbent, high-concentration CO2 is released for storage or resource utilization. At present, the commercialization of DAC is still in its early stages, and the capture cost varies significantly depending on the technical route, project scale, and calculation method. The mainstream estimates range from several hundred dollars to several thousand dollars per ton of CO2.55 Therefore, the efficiency, energy consumption, and cost of DAC technology largely depend on the design of the adsorption material. High-performance absorbers are the key to achieving large-scale, low-energy consumption for CO2 capture from the air.56,57
In response to these limitations, increasing attention has been directed toward solid polymer adsorbents as next-generation DAC materials.59–62 Solid polymer-based sorbents combine rapid sorption kinetics with reduced corrosivity and volatility, as well as substantially lower regeneration energy requirements relative to conventional liquid systems.63–66 Therefore, this review concentrates on recent advances in the molecular design, structure–property relationships, and performance evaluation of solid polymer adsorbents for direct air capture, highlighting their potential to overcome the key bottlenecks associated with existing DAC technologies.
| Sorbent | Uptake (mmol g−1) | Absorption conditions | Regeneration condition | Cyclic number | Ref. | ||
|---|---|---|---|---|---|---|---|
| Temp. (°C) | RHa (%) | CO2 concentration | |||||
| a RH: relative humidity. b N. D.: no description. | |||||||
| [bmim][BF4] | 0.12 | 22 | N. D. | 529.3 mm Hg | Vacuum | 4 | 73 |
| PF-15-TAEA | 0.8 | 25 | 0 | 400 ppm | 70 °C | 15 | 74 |
| DADMA(OH)-PSf | 0.048 | 25 | 30 | 400 ppm | Moisture-swing | N.D. | 75 |
| QA-Poly(AES) | 0.032 | 22 | 30 | 400 ppm | Moisture-swing | 12 | 76 |
| Polyanthraquinone | N. D.b | 25 | N. D. | 6000 ppm | Electrochemistry | 7000 | 77 |
| PEIBr_MCF_39 | 1.72 | 25 | N. D. | 400 ppm | 110 °C | N. D. | 84 |
| T-PEI/silica | 2.16 | 25 | 0 | 400 ppm | 110 °C | 4 | 85 |
| PEI/Si | 2.27 | 50 | 0 | 10% | 110 °C | 10 | 86 |
| MSF | 1.41 | 25 | 25 | 400 ppm | 100 °C | 10 | 89 |
| PPN-6-CH2DETA | 1.04 | 21.85 | N. D. | 400 ppm | N. D. | N. D. | 92 |
| F–GO sorbent | 3.24 | 25 | 20 | 400 ppm | Moisture-swing | 50 | 93 |
| PEI/resin | 2.256 | 25 | 0 | 400 ppm | N. D. | 5 | 95 |
| NH2–Mg/DOBDC | 1.5 | 25 | 0 | 400 ppm | 120 °C | 4 | 101 |
| en-Mg2(dobpdc) | 2.83 | 25 | 0 | 390 ppm | 120 °C | 20 | 103 |
| UiO-66-NH2 | 3.2 | 25 | 0 | 1 bar | 150 °C | 8 | 107 |
| Zn(ZnO2CCH3)4(bibta)3 | 2.2 | 26.85 | 0 | 400 ppm | 100 °C | 5 | 109 |
| Mg-Mof-74 | 0.143 | 25 | 15 | 400 ppm | 180 °C | N. D. | 111 |
| CALF-20 | 4.07 | 19.85 | 0 | 1.2 bar | Steam regeneration | 30 | 112 |
| NbOFFIVE-1-Ni | 1.3 | 25 | 0 | 400 ppm | 55 °C | 24 | 114 |
| SIFSIX3-Cu | 1.24 | 25 | 0 | 400 ppm | N. D. | N. D. | 115 |
| COF-609 | 0.393 | 25 | 50 | 400 ppm | 100 °C | N. D. | 119 |
| COF-999 | 2.05 | 25 | 50 | 400 ppm | 60 °C | 100 | 120 |
| COF-709 | 1.24 | 25 | 75 | 400 ppm | 95 °C | 10 | 121 |
Anhydrous condition:
| 2R–NH2 + CO2 → R–NH3+ + R–NHCOO−, ΔH ≈ −60 to −80 kJ mol−1 |
Hydrous condition:
| R–NH2 + CO2 + H2O → R–NH3+ + HCO3−, ΔH ≈ −40 kJ mol−1 |
Under rigorously anhydrous conditions, primary and secondary amines (RNH2/R2NH) react directly with CO2 to form carbamate species. Because proton transfer is required in this process, each CO2 molecule is captured by two amine molecules—one forming the carbamate and the other being protonated. In the presence of water, the reaction pathway is fundamentally altered. Amines initially associate with CO2 to generate a highly energetic amphiprotic ion intermediate, which is intrinsically unstable and is rapidly attacked by water to yield bicarbonate anions and protonated amines. Alternatively, CO2 may first hydrate to carbonic acid, after which amines facilitate its dissociation, likewise producing bicarbonate species accompanied by protonated amines.
Recently, a class of humidity-swing polymeric sorbents has been developed that enables reversible CO2 capture from ambient air at room temperature through simple modulation of environmental humidity.70,71 Jacob Schaefer et al. investigated humidity-swing CO2 adsorption–desorption mechanisms using solid-state nuclear magnetic resonance spectroscopy.72 They found that at low humidity levels, CO2 is absorbed in the form of HCO3−; at high humidity levels, HCO3− is replaced by hydrated OH−, and the absorbed CO2 is released (Fig. 3a).
Weilin Sun et al. discovered that poly(ionic liquid)s (PILs) formed from monomers with ionic liquid groups outperformed room-temperature ionic liquids in terms of CO2 adsorption capacity and adsorption/desorption rate (Fig. 3b–f).73 For example, poly[1-(vinylbenzyl) trimethylammonium tetrafluoroborate] (P[VBTMA]–[BF4]) has a CO2 adsorption capacity of 10.2 mol% per polymer monomer unit at a CO2 pressure as low as 0.78 bar (22 °C), which is 6.6 times that of room-temperature ionic 1-butyl-3-methylimidazolium tetrafluoroborate ([bmim][BF4]). PILs create a hydrophilic, ionized microenvironment that facilitates water ingress and diffusion, shifting the reaction mechanism toward bicarbonate formation and enabling higher CO2 uptake capacities and accelerated sorption kinetics under moderately humid conditions. These observations underscore that the rational modulation of pore topology and functional group chemistry provides a powerful means to tune the reaction pathway, thermodynamics, and kinetics of amine-CO2 chemistry, ultimately allowing the optimization of capture efficiency and regeneration energy under realistic atmospheric environments.
PIMs feature rigid, hydrophobic pore architectures that effectively exclude water, thereby favoring CO2 capture through the carbamate formation pathway and rendering them particularly well suited for DAC operation under fluctuating humidity. David Hopkinson obtained the target PIMs by conducting a polymerization reaction between 3,3,3,3-tetramethyl-1,1-bicyclohexane-5,5,6,6-tetrol and 2,3,5,6-tetrachlorobenzonitrile, and then adding hydroxylamine. The surface of the product has amide oxime and amine functional groups and was prepared into a high-performance CO2 adsorbent. The fibrous adsorbent is composed of a single porous polymer, and its molecular amine functional groups can increase the CO2 capture capacity and adsorption rate (Fig. 4).74 This material exhibits a Brunauer–Emmett–Teller (BET) surface area of 503 m2 g−1 and displays pronounced CO2 uptake at ultralow partial pressures. Specifically, PF-15-TAEA achieves a gravimetric capacity of 3.3 wt% (17 mL g−1, corresponding to 0.8 mmol g−1) at 400 ppm CO2 and 298 K. The systematic modulation of the degree of functionalization and screening of a series of alkylamine moieties resulted in marked enhancements in both CO2 adsorption capacity and CO2/N2 selectivity, with performance exceeding that of PIM-1 by more than a factor of four.
Polysulfone (PSF) is an important material due to its good strength and thermal stability, making it suitable for various applications. Quaternary ammonium salt polymers are also useful materials due to their ion-exchange properties, and such materials with basic counterions can capture CO2 from ambient air through a water-driven mechanism. Daniel M. Knauss et al. designed sulfone-based copolymers with ammonium functional groups and demonstrated their potential in CO2 capture. Specifically, a series of multiblock copolymers containing polydiallyl-dimethylammonium (PDADMA) and polysulfone segments was synthesized. The PSF segment provided mechanical integrity, while the PDADMA segment achieved direct CO2 capture from the ambient air. The multiblock copolymers were synthesized with high yield, forming PDADMA(OH)-PSF copolymer films with good flexibility and strength (Fig. 5a).75 Matthew D. Green et al. synthesized a series of quaternary (QA) functionalized poly (arylene ether sulfone) copolymers with different charge content molar ratios and demonstrated their potential as DAC adsorbents (Fig. 5b).76 When this material is exposed to air with a relative humidity of 30%, these polymers capture CO2, and their capacity increases with the increase in ionic exchange capacity (IEC). When the relative humidity reaches 95%, the samples release CO2. This demonstrates a promising DAC adsorbent for CO2. By attaching these polymers with DAC properties onto a substrate with a supporting structure through casting, extrusion, electrospinning, or coating methods, the chemical reactions can be more directly linked to practical applications.
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| Fig. 5 (a) Multiblock copolymer composed of the PDADMA and PSF segments. (b) QA-functionalized poly(arylene ether sulfone) copolymers. | ||
Anthraquinone derivatives have been identified as promising redox-active motifs for electrochemically mediated CO2 capture. Sahag Voskian and T. Alan Hatton reported the synthesis and implementation of polyanthraquinone in a solid-state faradaic electrochemical adsorption platform, in which CO2 uptake is driven by the reversible redox reaction between quinone units and CO2 (Fig. 6).77 In the intake flow, the CO2 concentration in the feed stream ranged from 0.6% (6000 ppm) to 10%. At a fixed CO2 inventory, the electrochemical system achieved an apparent faradaic efficiency of up to 490% in a sealed, pure-CO2 environment, while requiring only 40–90 kJ of work per mole of CO2 captured. The device further demonstrated excellent operational durability, retaining ∼70% of its initial capacity after 7000 charge–discharge cycles under 100% CO2.
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| Fig. 6 CO2 capture and release under the electrochemical action of polyanthraquinone. Reproduced with permission from ref. 77. Copyright 2019, the Royal Society of Chemistry. | ||
Polymer–inorganic filler composites are typically prepared by dispersing SiO2 nanoparticles, zeolites, or metal oxides (e.g., MgO and CaO) within polymer matrices such as polyethyleneimine (PEI).80 The incorporation of rigid inorganic phases enhances the mechanical integrity of the sorbent while simultaneously introducing additional adsorption sites.81–83 For example, Christopher W. Jones and co-workers synthesized low-molecular-weight polyacrylamide via free-radical polymerization and subsequently impregnated the polymer into mesoporous silica foams at varying amine loadings.84 The resulting poly(acrylamide)–silica composites were demonstrated to be highly effective for CO2 capture from both dilute streams representative of flue gas and ultra-dilute streams simulating ambient air.
In the same year, Christopher W. Jones et al. prepared silica-loaded PEI materials by an impregnation method and proved that they were highly potential CO2 capture agents suitable for capturing CO2 from ultra-dilute gas streams, including ambient air.85 George A. Olah and colleagues similarly reported solid sorbents, based on gas-phase silica loaded with PEI, which were effective for direct air capture. Subsequent studies revealed that the incorporation of additives into polymeric amines and their immobilization on mesoporous oxide supports constitute an efficient strategy for further enhancing capture performance. In this context, the synthesis of well-defined poly(acrylamide) (PGA) via controlled anionic polymerization was described, followed by post-polymerization modification and immobilization on mesoporous silica (SBA-15), which enabled efficient CO2 capture from both dilute flue-gas streams and ultra-dilute ambient air.86
Aldo Steinfeld et al. designed a temperature-vacuum fluctuation (TVS) process for extracting pure CO2 from dry and humid ambient air.87 This process operates through cyclic adsorption–desorption in a packed bed comprising amine-functionalized commercial silica gel under both equilibrium and short-cycle, non-equilibrium conditions. Compared with ungrafted PEI/SiO2, the functionalized sorbent exhibited an enhanced CO2 uptake of 1.4 mmol g−1 and maintained its performance following aging under 50% relative humidity. George A. Olah and colleagues subsequently optimized the composition of PEI–polyethylene glycol composites, affording regenerable materials with the requisite attributes for practical implementation, including effective capture from both concentrated sources such as flue gas and natural gas streams and ultra-dilute ambient air.88 Nader Mahinpey and co-workers further demonstrated that in situ polymerization of amine functionalities within mesoporous silica frameworks significantly enhances CO2 adsorption capacity.89 Building on these concepts, Jiping Chen and co-workers developed an efficient capture material via a co-grafting strategy in which PEI was covalently anchored onto mesoporous silica foams using (3-glycidoxypropyl)triethoxysilane (GPTES) as a molecular linker (Fig. 8).90
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| Fig. 8 PEI co-grafted onto mesoporous silica foam, using GPTES as the linking agent. Reproduced with permission from ref. 90. Copyright 2023, Elsevier B.V. | ||
Polymer–porous polymer hybrid materials are constructed by integrating porous organic polymers with conventional polymer matrices, such as polyimides or polyurethanes, thereby leveraging the high surface areas and well-defined pore architectures of the porous components to promote CO2 diffusion and enhance adsorption selectivity.91 Concomitantly, the continuous polymer phase improves the dispersibility of the porous domains and confers superior mechanical integrity to the composite. In this context, Hong-Cai Zhou and co-workers reported amine-functionalized porous polymer networks capable of capturing CO2 directly from ambient air. Purely organic porous polymers exhibit surface areas comparable to those of MOFs yet benefit from fully covalent frameworks that impart exceptional chemical and thermal stability. The incorporation of polyamine functionalities into these networks markedly increases low-pressure CO2 uptake and enables sorbent regeneration under mild conditions (Fig. 9).92
Polymer–carbon material composites are formed by introducing activated carbon, graphene, or carbon nanotubes into the polymer network. The high conductivity (suitable for electro-assisted regeneration) and hydrophobicity (resistant to water vapor competitive adsorption) of the carbon materials can synergistically enhance the material's cycle stability and adsorption efficiency.
Cataldo Simari et al. used commercial graphene flakes and added glycidyltrimethylammonium chloride to incorporate quaternary ammonium groups sensitive to CO2. The functionalized adsorbent (fGO) exhibited exceptional CO2 capture performance under ultra-dilute conditions, achieving an uptake of 3.24 mmol g−1 at 400 ppm CO2 and 20% relative humidity (Fig. 10), thereby outperforming representative state-of-the-art DAC sorbents. Over 50 adsorption–desorption cycles, the capacity decreased by only 7.5%, with the adsorption kinetics reaching a steady state within 200 min. Regeneration was accomplished via a humidity-swing mechanism.93 Lackner and Chen et al. reported a humidity-responsive, energy-efficient composite system comprising ion-exchange or nanoporous materials in conjunction with carbonate species for direct air capture. In this platform, CO2 uptake and release are modulated solely by controlling the local water activity: under dry conditions the material spontaneously absorbs CO2 from ambient air, whereas exposure to humid environments triggers CO2 desorption. Quantum mechanical simulations, corroborated by experimental validation, revealed that this reversible behavior originates from variations in the free energy of the carbonate-water reaction as a function of hydration level, with decreased water content leading to a more favorable free-energy change for CO2 binding. The study further elucidated the roles of key structural parameters, including pore dimensions, cation–cation separation distances, and surface hydrophobicity, in governing capture efficiency. These insights establish fundamental design principles for the rational optimization of next-generation, low-energy DAC materials.94
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| Fig. 10 Quaternary ammonium graphene used for high-performance moisture-swing direct air CO2 capture. Reproduced with permission from ref. 93. Copyright 2024, John Wiley and Sons. | ||
Gang Yu and co-workers reported a highly efficient adsorbent for CO2 capture from both simulated flue gas and ambient air, based on PEI-impregnated resins.95 The CO2 adsorption on this material proceeds rapidly at 75 °C, reaching equilibrium within 6 min, and the adsorption capacity remains essentially unchanged over multiple adsorption–desorption cycles. In a complementary approach, Krzysztof Matyjaszewski and colleagues employed hyperbranched polymers functionalized with carbon black for reversible CO2 capture.96 These porous polymers exhibited an order-of-magnitude enhancement in both absorption and desorption rates, along with substantial increases in oscillation amplitude. Collectively, these studies provide valuable insights into the design of porous polymeric materials for efficient CO2 capture from air.
Compared to conventional adsorbents such as zeolites, activated carbon, and amine-functionalized resins, MOFs offer distinct advantages for DAC. By the rational selection of metal nodes and organic linkers, the pore size (0.5–5 nm), geometry, and surface chemical environment of MOFs can be precisely tuned to achieve selective recognition of CO2 molecules. In addition, MOFs exhibit exceptionally high specific surface areas (1000–7000 m2 g−1), providing a dense network of adsorption sites.100 Furthermore, the incorporation of diverse functional groups, including amino functionalities, open metal sites, and fluorinated moieties, onto the pore surfaces can markedly enhance CO2 binding, enabling highly efficient capture under ambient conditions.
Amine-functionalized MOFs represent a prototypical class of chemisorption-dominated adsorbents. In these materials, amino groups are introduced into the MOF pores, where they undergo reversible chemical reactions with CO2 to form carbamate or bicarbonate species, enabling efficient capture. On the synthesized MOF scaffold, the amino functionalities are covalently grafted through postsynthetic modification. Among the MOFs, Mg/DOBDC exhibits the highest known CO2 adsorption capacity, with a partial pressure range suitable for flue gas capture; however, its poor regenerability limits its applicability in cyclic operation. In seminal work by Christopher W. Jones and co-workers, the open metal sites of Mg/DOBDC were functionalized with ethylenediamine (ED), introducing terminal amino groups into the micropores.101 Characterization revealed an average of one ED molecule per unit cell. This modification not only enhances CO2 uptake at ultra-low partial pressures but also improves the material's recyclability, maintaining consistent adsorption–desorption performance over multiple cycles. Notably, this represents one of the first MOF-based materials to achieve significant CO2 capture from simulated ambient air (400 ppm), with performance comparable to the most effective amine–oxide complex adsorbents.
Jeffrey R. Long and co-workers functionalized mmen-Mg2(dobpdc) with alkylamines via unsaturated metal coordination (Fig. 11a).102 This material exhibits strong CO2 adsorption at low pressures, achieving a cycle capacity of 1.05 mmol g−1 (4.4 wt%) after 1 h exposure to simulated air containing 390 ppm CO2 at 25 °C, and 2.52 mmol g−1 (9.9 wt%) after 15 min exposure to 15% CO2 in N2 at 40 °C. The purity of the separated CO2 from dry air and flue gas was estimated at 96% and 98%, respectively, although long-term cycling beyond 500 cycles was not evaluated. Chang Seop Hong and colleagues developed a binary amine-functionalized MOF via postsynthetic modification, which exhibited both high CO2 uptake from ambient air and flue gas and ultra-fast adsorption kinetics. At 0.15 Pa, the material captured 3.62 mmol g−1 (13.7 wt%), comparable to post-combustion CO2 partial pressures, while at 0.39 mbar, near atmospheric CO2 levels, it achieved 2.83 mmol g−1 (11.1 wt%). Notably, the CO2 capacity remained nearly constant over repeated adsorption–desorption cycles, demonstrating potential for practical DAC applications.103
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| Fig. 11 Different MOFs (a–i) with good CO2 capture performance or the capability for directly capturing CO2 from the air. Reproduced with permission from ref. 102, 106–109, 111, 112, 114 and 115. Copyright 2014–2018, Springer Nature Group, John Wiley and Sons and the American Chemical Society. Copyright 2020, the American Chemical Society. Copyright 2021, the American Association for the Advancement of Science. Copyright 2023, Springer Nature Group. | ||
Christopher W. Jones and co-workers reported that MIL-101(Cr) functionalized with branched poly(ethyleneimine) exhibits improved cycle stability for CO2 capture from simulated air.104 In a complementary study, Long and colleagues evaluated nine amine-grafted Mg2(dobpdc) variants, revealing stepwise adsorption isotherms arising from synergistic, reversible CO2 insertion into metal–amine bonds. Minor modifications to the amine structure were found to increase the threshold pressure for cooperative CO2 adsorption by more than four orders of magnitude at a given temperature.105 Nataša Zabukovec Logar et al. investigated ethylenediamine-functionalized HKUST-1 (Fig. 11b), showing that while grafting reduced surface area and total CO2 capacity, it increased CO2 binding energy by 85% (from −20.3 to −36.8 kJ mol−1) and doubled CO2/N2 selectivity at 0.15/0.85 bar, while also enhancing adsorption kinetics.106
Ahad Ghaemi and co-workers synthesized UiO-66-NH2 (Fig. 11c) via an ultrasonic-assisted method in only 1 h.107 The material exhibited a CO2 uptake of 3.2 mmol g−1 at 25 °C and 1 bar, ∼0.9 mmol g−1 higher than the conventional solvothermal analogue, with minimal capacity loss (0.6 mmol g−1) over eight consecutive cycles. Xiao-Ming Chen and colleagues reported the hydroxyl-functionalized porous framework MAF-X27ox (Fig. 11d), which achieved high CO2 affinity, adsorption capacity, and CO2/N2 selectivity via reversible carbonic acid formation/decomposition. The material captured up to 13.4 wt% CO2 from simulated flue gas under 82% relative humidity and allowed rapid desorption under mild conditions (N2 purge at 182 °C).108 W. S. Winston Ho et al. prepared a zinc benzotriazole ester MOF (Zn(ZnOAc)4 SBUs; Fig. 11e), in which postsynthetic ligand exchange and thermal activation generated nucleophilic Zn–OH groups analogous to the α-carbonic anhydrase active site.109 This modification enabled efficient trace CO2 capture with facile regeneration at mild temperatures.
Physisorption-dominated MOFs capture CO2 primarily through electrostatic interactions, van der Waals forces, and dipole–quadrupole interactions. These materials typically feature high specific surface areas and precisely engineered pore architectures, enabling relatively low regeneration energies. A particularly effective strategy involves the construction of coordinatively unsaturated metal sites (open metal sites, OMSs). Upon activation, the removal of bound solvent molecules from metal centers such as Mg2+, Mn2+, Ni2+, and Co2+ exposes Lewis-acidic OMSs that interact strongly with CO2. Owing to the large quadrupole moment of CO2 (13.4 × 10−40 C m2), the electronegative oxygen atoms engage in strong dipole–quadrupole interactions with positively charged OMSs. In Mg-MOF-74 (Mg2(dobdc)), for example, each Mg2+ site can bind one CO2 molecule, affording an isosteric heat of adsorption (Qst) of 40–50 kJ mol−1 at low loadings, substantially exceeding that of conventional physisorbents and enabling high capture capacities even at 400 ppm CO2.
Despite these advantages, the primary limitation of OMS-containing MOFs is their pronounced sensitivity to moisture. Water competes directly with CO2 for coordination to metal sites, resulting in diminished adsorption performance. The average adsorption energy of water within hydrogen-bonded chains in the MOF unit cell is 13.3 kcal mol−1.110 In a systematic study, Michael J. Zaworotko and co-workers evaluated the direct air capture performance of TEPA-SBA15, zeolite 13X, HKUST-1, Mg-MOF-74 (Mg2(dobdc); Fig. 11f),111 and SIFSIX-3Ni. Although several MOFs displayed efficient CO2 uptake from mixed gases with elevated CO2 concentrations, competitive adsorption and reaction with atmospheric water severely compromised their performance under true direct air capture. George K. H. Shimizu and co-workers reported the scalable zinc-based MOF CALF-20 (Fig. 11g),112 which captures CO2 predominantly via physisorption. The centrally located binding sites within its pores suppress the formation of extended hydrogen-bonded water networks, enabling preferential CO2 uptake at 40% relative humidity and sustained performance under flue-gas conditions up to 150 °C.
Michael J. Zaworotko and co-workers introduced a crystal-engineering, or “network,” strategy to precisely control pore functionality and dimensions, leading to a family of hexafluorosilicate (SiF6) molecular encapsulants in the SIFSIX series.113 In these frameworks, periodically arranged SiF62− anions generate a highly electronegative fluorine array within the channels. The resulting strong electrostatic field interacts favorably with the electropositive carbon center of CO2, markedly enhancing the isosteric heat of adsorption (Qst) and selectivity. These interactions, intermediate in strength between physisorption and chemisorption, are often described as “strong physisorption” or cooperative adsorption, combining rapid adsorption–desorption kinetics with relatively low regeneration energies. The SIFSIX materials exhibit high volumetric uptake at low CO2 partial pressures (<0.15 bar) and outstanding selectivity over N2, H2, and CH4 in post-combustion, pre-combustion, and natural gas upgrading scenarios.
Building on this concept, Mohamed Eddaoudi and co-workers constructed SIFSIX-3-Cu (Fig. 11h) from a two-dimensional pyridine–Cu(II) square grid supported by hexafluorosilicate anions, achieving a Qst of 53.4 kJ mol−1 at room temperature and exceptional CO2 selectivity under ultralow partial pressures relevant to air capture and trace CO2 removal.114,115 They further developed a water-stable fluorinated framework, NbOFFIVE-1-Ni (Fig. 11i), whose tailored pore size, geometry, and functionality enable energy-efficient removal of trace CO2.
Thermal and hydrolytic stability remain central challenges for MOFs in practical DAC applications, particularly for high-performance materials containing open metal sites. Current mitigation strategies include the following: (i) employing high-valent metal clusters (e.g., Zr4+, Cr3+, Al3+ in UiO-66, MIL-101, and CAU-10) to strengthen metal–ligand bonds; (ii) introducing hydrophobic functionalities such as –CH3, –F, or aromatic groups to repel water; and (iii) constructing core–shell architectures in which a water-resistant shell protects a CO2-selective core.
Amino functionalization represents the most direct strategy to emulate the industrial amine scrubbing process within solid sorbents. In COFs, amine moieties can be incorporated either via postsynthetic modification, through grafting of amine-containing species onto the pore walls, or through direct synthesis using amine-bearing monomers. The resulting primary (–NH2) and secondary (–NH–) amines reversibly react with CO2 to form carbamate species, imparting high selectivity toward CO2 capture.
In 2022, Yaghi and co-workers reported the first example of covalently anchoring aliphatic amines within a COF.119 The approach involved the crystallization of an indole-linked framework (COF-609, Fig. 12), followed by conversion of the indole linkage into a tetrahydroquinoline unit via an amine-driven Dresch–Adel-type ring-addition reaction across imine bonds, enabling the subsequent covalent attachment of tri(3-aminopropyl)amine. The resulting COF-609 exhibited a CO2 uptake 1360-fold higher than that of the parent framework, with a further 29% enhancement under humid conditions.
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| Fig. 12 Covalent organic frameworks used for capturing CO2 in the air. Reproduced with permission from ref. 119. Copyright 2022, the American Chemical Society. | ||
In 2024, Yaghi and co-workers reported COF-999 (Fig. 13), which achieved a high CO2 adsorption capacity of 2.05 mmol g−1 at 50% relative humidity under ultra-dilute conditions (400 ppm CO2) by embedding amine moieties within a hydrophobic crystalline scaffold composed of robust C–N and C–C linkages.120 The superior DAC performance of this COF arises from rational molecular-level design. First, pore channels constructed from hydrophobic building units effectively suppress competitive adsorption by water vapor and substantially reduce the regeneration temperature; notably, COF-999 can be regenerated at 60 °C, with an energy requirement far lower than that of conventional DAC systems operating above 100 °C. Second, postsynthetic modification, such as the covalent attachment of amine initiators, enables the in situ formation of polyamines within the pores, thereby enhancing CO2 affinity while preventing amine loss during cycling and maintaining stable performance over more than 100 adsorption–desorption cycles. Moreover, the high crystallinity and well-ordered pore architecture of COFs, exemplified by the olefin-linked framework of COF-999, provide efficient mass-transport pathways for CO2 diffusion, while the fully organic composition imparts excellent chemical stability, allowing sustained capture performance under complex atmospheric conditions, including humidity fluctuations.
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| Fig. 13 COFs with good DAC performance. Reproduced with permission from ref. 120 and 121. Copyright 2024, the American Chemical Society and Springer Nature Group. | ||
In 2024, Yaghi and co-workers developed a PEI-functionalized COF-709, which delivered efficient and stable CO2 capture under ultra-dilute conditions (400 ppm CO2) and high humidity.121 The synthesis of COF-709 exemplifies the integration of modular framework construction with postsynthetic modification. An imine-linked crystalline precursor (imin-COF-709) was first prepared via imine condensation, affording a porous, highly crystalline square lattice with AA stacking. Subsequent oxidation of the imine (C
N) linkages to more robust amide (O
C–N) bonds using aqueous NaClO2 yielded amide-COF-709, markedly enhancing the chemical stability of the framework. Under NaOH catalysis, sulfur-containing branched PEI (SH-bPEI) was then covalently grafted onto the framework through aromatic nucleophilic substitution, forming stable C–S linkages. This covalent anchoring effectively suppresses amine volatilization and hydrolysis during cycling, thereby addressing the degradation issues commonly encountered in physically impregnated amine sorbents.
This stepwise strategy leverages the predictable crystal structure and high surface area of COFs to uniformly and permanently introduce active amine sites into hydrophobic pores. Under simulated DAC conditions (25 °C, 400 ppm CO2), COF-709 exhibits a CO2 uptake of 0.48 mmol g−1 under dry conditions (0% RH), which increases to 1.24 mmol g−1 at 75% RH, corresponding to a 2.58-fold enhancement. This humidity-promoted behavior is attributed to the participation of water in facilitating the formation of carbonic acid salts from amine–CO2 reactions, thereby improving amine utilization efficiency. COF-709 also displays excellent cycling stability: PEI is covalently anchored via C–S bonds, preventing amine loss, while the intrinsic hydrophobicity of the organic framework mitigates moisture-induced degradation yet allows water to promote CO2 capture. Owing to this structural robustness, complete CO2 desorption is achieved at a regeneration temperature of only 95 °C, substantially lower than that required for many liquid amine systems (>100 °C) and certain MOFs. After 10 consecutive adsorption–desorption cycles under simulated DAC conditions (400 ppm CO2, 75% RH, 25 °C), the CO2 capacity remains unchanged at 1.23 mmol per g per cycle, confirming the outstanding durability of COF-709.
The design strategy embodied by COF-709 is complementary to that of the previously reported COF-999, with both materials representing state-of-the-art COF platforms for direct air capture yet addressing distinct performance priorities. COF-709 establishes the viability of integrating commercial PEI into a chemically robust COF scaffold via postsynthetic modification, enabling high amine loadings within a well-defined porous architecture that is readily compatible with existing amine-based capture chemistries. In contrast, COF-999 showcases the potential of directly constructing intrinsically stable alkene-linked COFs with built-in amine functionality, delivering more aggressive gains in adsorption capacity and cycling performance. Relative to conventional amine-loaded silicas and many MOFs, which commonly suffer from hydrolytic instability, amine volatilization, and high regeneration energy penalties, COF-709 and COF-999 effectively mitigate these limitations through strong covalent anchoring of polyamines and the creation of a hydrophobic pore environment.
Organic polymers, benefiting from precise molecular and functional group design, have enabled efficient CO2 capture while leveraging low-energy environmental fluctuations such as humidity to drive adsorption–desorption processes. These features position them as promising candidates for next-generation DAC systems with high selectivity, rapid response, and robust mechanical performance. Although many significant advancements have already been reported, many conventional polymeric sorbents lack continuous, interconnected pore networks, such that adsorbates, including gas molecules, ions, or organic contaminants, can access internal active sites only through slow bulk-phase diffusion. This transport process is typically associated with large energetic barriers and extended diffusion lengths, leading to sluggish adsorption kinetics and diminished overall performance. For instance, in desiccant composites or hydrogel-based adsorbents, the dense polymer matrix severely impedes the diffusion of water molecules, thereby limiting uptake rates.122
At present, the most effective strategy for overcoming these mass-transport limitations is the rational engineering of pore architectures, primarily along two complementary dimensions. First, the construction of continuous, cross-linked pore networks affords low-barrier diffusion pathways that enable rapid sorbate transport, particularly under high-loading conditions where localized site saturation would otherwise precipitate sharp performance losses. Second, the incorporation of mesoporous templates, employing either soft templates such as surfactants or hard templates such as nanoparticles, allows the precise generation of mesostructures with tunable pore sizes. This approach yields hierarchical pore systems in which macropores and mesopores function as high-flux transport “highways”, while micropores furnish abundant adsorption sites, collectively minimizing internal diffusion distances and markedly enhancing sorption kinetics.123
Polymer composites extend this versatility by integrating amino polymers with inorganic matrices (e.g., mesoporous silica) or carbon supports. Such hybrid architectures enhance mechanical stability and surface area, improving amine utilization via interfacial effects. This strategy provides a pathway to overcome the intrinsic limitations of single-component polymer sorbents. A persistent challenge is the mechanical degradation of polymer components within composite sorbents during repeated adsorption–desorption cycles, manifested as cracking or delamination from inorganic fillers. To enable practical scale-up and commercialization, several mitigation strategies are available. The incorporation of elastomeric polymer matrices or appropriate plasticizers can accommodate cyclic strain, whereas the establishment of robust covalent interfacial linkages, such as those formed using silane coupling agents (e.g., GPTES), provides substantially stronger adhesion than physical impregnation. In addition, the rational design of interpenetrating polymer networks or core–shell architectures offers a viable route to redistribute mechanical stress, thereby enhancing the structural integrity and long-term durability of the composites under operating conditions.90
Crystalline porous materials, such as MOFs and COFs, represent the design frontier of DAC sorbents. Their exceptionally high surface areas, tunable pore architectures, and functionalizable pore environments provide a unique platform for tailoring CO2 binding sites at the molecular level. In particular, the incorporation of unsaturated metal coordination sites or amine functionalities imparts strong affinity toward ultra-dilute CO2. Nevertheless, the challenges, including the hydrolytic instability of MOFs and the large-scale synthesis and processing of COFs, remain critical barriers to their practical implementation.
Overall, various polymer-based DAC materials have achieved significant breakthroughs in adsorption capacity, selectivity, and stability. However, many common opportunities and challenges remain for the future.
(1) Low-molecular-weight amines, particularly PEI introduced via physical impregnation, are susceptible to volatilization and chemical degradation, including oxidative pathways and urea formation, during prolonged temperature-humidity swing cycling. These processes result in irreversible losses in effective sorption capacity, necessitating frequent sorbent replenishment or replacement and thereby increasing material consumption and operational costs. Moreover, amine volatilization poses risks of secondary environmental contamination. From a life-cycle assessment (LCA) perspective, these factors mandate explicit accounting of the resource and carbon burdens associated with amine synthesis, makeup, and potential volatile organic compound emissions. Strategies such as the covalent grafting of amines onto polymer backbones, the deployment of sterically hindered amines, and the use of solid amine precursors can substantially mitigate these liabilities and are central to improving sorbent sustainability. In addition, solvent production, recovery, and disposal constitute non-negligible environmental burdens that must be incorporated into LCA. Regeneration energy, particularly when relying on high-grade thermal inputs, typically dominates the operational carbon footprint of DAC systems. Accordingly, comparative evaluation of annual energy demands and associated emissions for distinct regeneration protocols, such as low-pressure steam stripping versus high-temperature inert-gas sweeping, is essential. Rational adsorbent design aimed at lowering regeneration temperatures and energy requirements is, therefore, a primary lever for enhancing overall environmental performance.124
(2) Polymer-based sorbents may further suffer from mechanical attrition, pore collapse, or diminished structural integrity under repetitive swelling–deswelling cycles, thermal stress, and moisture exposure. Such degradation can increase bed pressure drop, impair mass transfer, and ultimately necessitate premature sorbent replacement. The resulting escalation in material consumption and solid-waste generation is reflected in elevated resource-depletion and waste-management impacts in LCA. Consequently, the development of mechanically robust polymer matrices, such as cross-linked networks or composite architectures incorporating porous carriers, is imperative for extending sorbent lifetime and minimizing life-cycle environmental burdens.125
(3) The translation of polymeric sorbents from laboratory-scale powders or films into structured architectures compatible with practical DAC modules constitutes a pivotal step toward large-scale deployment. Polymer solutions can be uniformly deposited onto rigid or flexible supports, including metal foils, ceramic honeycombs, and polymeric textiles, to afford thin-film adsorption membranes that are readily scalable and provide efficient gas–solid interfacial contact. Thermoplastic sorbents, such as polysulfone- or partially cross-linked PEI-based composites, can be shaped into pellets or monolithic columns via melt extrusion or dry compaction, yielding materials with high mechanical integrity and low pressure drop that are suitable for fixed- or fluidized-bed configurations.80 In parallel, solution or melt spinning enables the fabrication of nanometer- to micrometer-scale fibrous mats characterized by high specific surface areas, interconnected pore networks, and mechanical flexibility, all of which facilitate rapid gas diffusion and reversible adsorption–desorption cycling. An alternative strategy involves the impregnation or covalent grafting of functional polymers onto preformed three-dimensional porous scaffolds, including silica foams, activated carbon felts, and MOF monoliths, thereby synergistically combining the intrinsic selectivity of polymer sorbents with the structural robustness and favorable mass-transfer properties of the host matrices. A prominent example is PEI supported on mesoporous silica, which has been extensively implemented in pilot-scale DAC demonstrations.126
(4) Conventional solvothermal syntheses of polymer-based DAC materials typically rely on large volumes of organic solvents, resulting in high production costs and nontrivial environmental burdens. The establishment of low-solvent or solvent-free manufacturing routes, including mechanochemical methods, vapor-phase deposition, and continuous-flow processes, represents a critical strategy for cost reduction. Notably, hydrothermal optimization of the UiO-66 family has enabled kilogram-scale production while preserving structural integrity, exemplifying the feasibility of scalable framework synthesis. Continuous-flow methodologies offer enhanced reaction efficiency, improved batch-to-batch reproducibility, and a practical foundation for downstream process scale-up. In parallel, modular synthetic concepts based on prefunctionalized monomers can streamline synthetic sequences and further improve material consistency. Recent demonstrations of self-supporting sorbents, including extruded CALF-20 particles and electrospun amine-functionalized polymer fibers, underscore the promise of extrusion moulding, three-dimensional printing, and electrospinning techniques, which obviate the need for inert binders that often compromise sorption performance.127
(5) Dynamic, stimuli-responsive polymeric sorbents that reversibly modulate their adsorption–desorption behavior in response to external triggers such as light, electrical potential, humidity, or temperature constitute a particularly promising platform for minimizing regeneration energy requirements. Beyond conventional thermal swing adsorption (vacuum levels (<100 mbar) and temperature increase range (80–120 °C)),128 sustainable regeneration strategies such as photothermal, electrochemical, microwave-assisted, or variable-humidity processes, particularly when coupled with renewable energy inputs (e.g., solar, geothermal), hold considerable promise for lowering energy intensity. For example, solar-driven photothermal regeneration can be realized by embedding carbon nanotubes, graphene, or plasmonic nanoparticles (e.g., Au or Cu) within polymer matrices, thereby enabling efficient conversion of incident solar radiation into localized thermal energy. This strategy affords rapid, mild-temperature CO2 desorption and substantially reduces dependence on external heat sources. In a complementary approach, electrochemical regeneration harnesses renewable electricity to reversibly modulate the CO2 affinity of polymer–carbon composite electrodes, such as conductive polymer/carbon nanotube systems, via applied potentials, enabling adsorption–desorption cycling with minimal energy input. Together, these material-enabled, energy-integrated regeneration schemes delineate a promising pathway toward low-energy, low-cost DAC operation, and recent demonstrations of photothermal and electrochemical desorption in polymer–carbon composites underscore their potential as next-generation DAC technologies.129
In summary, the trajectory of polymer-based DAC materials is shifting from a singular focus on performance optimization toward intelligent design and scalable engineering applications. Through interdisciplinary integration of materials science, chemical engineering, artificial intelligence, and environmental science, continued innovation in both sorbent design and process development is expected to establish polymer-based DAC as an indispensable technology for achieving global carbon neutrality and addressing the challenges of climate change.
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