Open Access Article
B. E.
McKenzie
a,
J. F.
de Visser
a,
G.
Portale
b,
D.
Hermida-Merino
b,
H.
Friedrich
a,
P. H. H.
Bomans
ac,
W.
Bras
b,
O. R.
Monaghan
d,
S. J.
Holder
*d and
N. A. J. M.
Sommerdijk
*ac
aLaboratory of Materials and Interface Chemistry and Soft Matter Cryo-TEM Research Unit, Eindhoven University of Technology, P.O. Box 513, 5600 MB Eindhoven, The Netherlands. E-mail: N.Sommerdijk@tue.nl
bNetherlands Organization for Scientific Research (NWO), European Synchrotron Radiation Facility (ESRF), DUBBLE-CRG, Grenoble, F-38043, France
cInstitute for Complex Molecular Systems, Eindhoven University of Technology, PO Box 513, 5600 MB Eindhoven, The Netherlands
dFunctional Materials Group, School of Physical Sciences, University of Kent, Canterbury, Kent CT2 7NH, UK. E-mail: S.J.Holder@kent.ac.uk
First published on 1st April 2016
Complex polymeric nanospheres in aqueous solution are desirable for their promising potential in encapsulation and templating applications. Understanding how they evolve in solution enables better control of the final structures. By unifying insights from cryoTEM and small angle X-ray scattering (SAXS), we present a mechanism for the development of bicontinuous polymeric nanospheres (BPNs) in aqueous solution from a semi-crystalline comb-like block copolymer that possesses temperature-responsive functionality. During the initial stages of water addition to THF solutions of the copolymer the aggregates are predominantly vesicles; but above a water content of 53% irregular aggregates of phase separated material appear, often microns in diameter and of indeterminate shape. We also observe a cononsolvency regime for the copolymer in THF–water mixtures from 22 to 36%. The structured large aggregates gradually decrease in size throughout dialysis, and the BPNs only appear upon cooling the fully aqueous dispersions from 35 °C to 5 °C. Thus, the final BPNs are ultimately the result of a reversible temperature-induced morphological transition.
A relatively new complex morphology is represented by bicontinuous polymeric nanospheres (BPNs) – discrete nanoparticles comprising intertwined but non-intersecting hydrophilic and hydrophobic phases. Much like their lipid counterparts (lipid cubosomes),16–18 the high internal surface area and concurrent hydrophobic and hydrophilic domains make BPNs promising candidates for use as catalytic nanoreactors,19 delivery vehicles20 and as frameworks for the organization of inorganic material.21 Furthermore, their formation from block copolymers with different compositions and chemistries presents possibilities for the formation of BPNs with additional functionality.22,23 For example, we have previously reported the formation of BPNs from a semi-crystalline block copolymer of poly(ethylene oxide)-block-poly(octadecyl methacrylate) with temperature responsive behavior.24,25
Comparatively few examples of this morphology have been reported and so far the criteria for its formation are somewhat ambiguous. To date BPNs have been observed from triblock copolymers,26–28 single24 and double29 comb-like block copolymers, branched copolymers,30,31 Janus dendrimers32 and block copolymers with ionic composition.28,33,34 From the available reported examples, it would appear that structural complexity of the copolymer is a necessity for the formation of BPNs; however, we have recently reported their formation from simple amorphous block copolymers of poly(ethylene oxide)-block-poly(butyl methacrylate) (PEO-b-PBMA).35 In the same work, we reported that choosing a cosolvent with higher affinity for the hydrophobic block than for the hydrophilic block aids the formation of the bicontinuous phase, shedding further light on what were previously elusive ideas on the solvent contribution to the phase.33,36
The challenge in studying such structures has always been to be able to discern the morphology whilst preserving the native state of the aggregates so as not to alter the self-assembly behavior or introduce artifacts, as is the concern when using conventional dry TEM techniques. To that end, the more wide-spread application of 2- and 3D cryoTEM to the assessment of block copolymer self-assembly has made a significant contribution to the characterization of new morphologies such as those aforementioned, and allows the assessment of the effects of external factors such as choice of solvent, temperature and pH on the aggregate morphology in the native solvated state.32,37–39 Moreover, SAXS is applicable to different length scales and so is able to probe molecular contributions to morphological changes. Although much emphasis has rested upon observing the morphology post-processing, insight into the intermediary stages yields additional key information regarding the polymer properties and behavior that may have implications for the intended applications of the resulting complex nanospheres, and may significantly aid in the tailored design of such complex morphologies.
Herein, we present the evolution of complex poly(ethylene oxide)-b-poly(octadecyl methacrylate) (PEO-b-PODMA) BPNs from THF–water mixtures through 2- and 3D cryoTEM and SAXS analysis; and we reveal their development from a series of preliminary lamellar phases. We show that the process is accompanied by the appearance of structure or demixing within the THF–water mixtures over a certain composition range. Ultimately the removal of THF leads to the formation of dispersed fluid microphase separated large ‘fields’ and spheroids. Furthermore, we report that the bicontinuous morphology is ultimately the result of a morphological change driven by traversing the thermal transitions of the block copolymer accompanied by a change in packing of the hydrophobic PODMA side chains. Moreover, the temperature-responsive behavior of the system is reversible.
:
water 4
:
6 mL (5 g L−1 polymer) was placed in a dialysis membrane and dialyzed against 5 L of water at 35 °C for 24 h, during which time samples were collected and vitrified for cryoTEM analysis. The aqueous dispersion was then cooled stepwise to 5 °C, equilibrated at each predetermined temperature for 15 min and vitrified at the corresponding temperatures for cryoTEM analysis.
:
water ratio within the humidifier. Consequently all samples were prepared in a 100% water atmosphere.
sin(θ/2)/λ, with λ the X-rays wavelength and θ the scattering angle). The SAXS images were recorded using a 2D Pilatus1M photon counting detector. The samples were contained in 2 mm borosilicate capillaries and left for 2 min to equilibrate at the appropriate temperature before the measurement was conducted. Measurements of pure THF and water, and the solvent mixtures without polymer, were measured and were used for background subtraction of the polymer-containing samples. Further details can be found in the ESI.†
We observed that below 10 wt% water content, dense regions of ill-defined multi- and unilamellar vesicular structures formed. Increasing the water content (14 wt%) caused segregation of the aggregates into better-defined spherical multi- and unilamellar vesicles, and nanospheres with internal phase separation. Elongated tubular structures were also observed. At 18 wt%, a very polydisperse population of aggregates formed with sizes ranging from 10–400 nm, consisting of micelles and unilamellar vesicles. At 22 wt% water, the major morphology observed was multi-lamellar vesicles with membrane thicknesses of 17 ± 3 nm. Between 22 and 50 wt% water, the tubular structures reformed and complex structured connections between vesicles were observed. Some nanospheres exhibited internal phase separation, the morphology of which could not be ascertained. Between 53 and 63 wt% water, far fewer unilamellar vesicles were observed and the formation of large dense polymer aggregates of more than a micron in size were obtained. SAXS analysis of the multi-walled vesicles formed at 22 wt% water yielded spacings of 17 nm (Fig. S9, ESI†), which are in good agreement with values for membrane thickness obtained from the cryoTEM micrographs.
The appearance of the dispersions changed with water content from first being clear solutions (<18 wt% water) to the presence of floc phase separated from the bulk solution (22–36 wt% water) to becoming a milky dispersion (>36 wt%) (Fig. 1B). At 22 wt% water the floc remains at the bottom of the solution and then resides at the top when the water content reaches 36 wt%. The 22 and 36 wt% samples were homogenised before analysis. Unsuccessful attempts were made to perform SAXS upon the floc separately (if this was successful it would not have been verifiable by TEM because of the high polymer concentration). TEM/SAXS on the solutions revealed very few aggregates and insufficient scattering against the background, suggesting that the bulk of the copolymer resided in the floc. To investigate this variation in solvent quality the corresponding mixtures of THF/water in the absence of copolymer were separately analyzed by SAXS. These measurements revealed that the solvent mixtures contained features of 3 nm over the range 18 to 54% water with the scattering intensity for this feature increasing up to 36 wt% water and decreasing with higher water contents (Fig. 2). The presence of the features could not be confirmed by cryoTEM due to insufficient electron contrast between THF and water.
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| Fig. 2 SAXS data recorded at 35 °C for THF–water mixtures without polymer from (A) 5–36 wt% water and (B) 36–63 wt% water. | ||
The reason for this phenomenon, known as cononsolvency, is that at certain volume fractions small dynamic clusters of THF and water exist, forming a “new solvent” which is a non-solvent for the polymer.40,41 By increasing the content of one of the solvents the clusters disintegrate, and the polymer is again solvated, as the system again resembles the properties of a single solvent. The cononsolvency phenomenon has been well documented for poly(N-isopropylacrylamide) (PNIPAM) and its derivatives in water–alcohol/cycloether mixtures.42–44 In the present case, the floc that forms between 18 and 22 wt% water settles at the bottom of the vial and resides at the top of the vial at 36 wt% water (Fig. 1B). The change in position of the floc is in response to the changing density of the solution relative to the density of the block copolymer in its non-solvated state. The estimated density of the THF:water solvent mix changes from 0.910 g cm−3 at 22 wt% to 0.939 g cm−3 at 36 wt% whereas the estimated density of the PEO-b-PODMA is 0.936 g cm−3 (full details on density calculations and estimates are presented in the ESI†).45,46 Whilst these calculations have large degrees of error (due to uncertainties with regard to crystalline content, solvent content, and estimates from the original literature data), it is apparent that the change in the position of the floc is simply a reflection of the THF–water density change with composition. Nevertheless, the polymorphism exhibited reveals the beauty and complexity of the self-assembly of PEO-b-PODMA. Although all of the morphological intricacies are difficult to individually characterize, the observation can be made that the general morphology is lamellar. Surprisingly, the familiar BPNs were not observed at this stage but much later in the formation process.
400 (±8400) nm, and for the smaller aggregates CONTIN analysis gave a size distribution of 86 (±60) nm. Analysis of the larger distribution was not possible for the aforementioned reason. The resulting correlation functions for the dialysis samples are shown in Fig. 4A. During the course of the dialysis at 35 °C it can be seen that the distribution of the sample gradually decreases with the larger aggregates disappearing, until after 24 hours the z-average distribution has decreased to 610 (±45) nm. CONTIN analysis indicates that two species exist with the predominant one having a number average size of 66 (±6) nm and a significantly smaller fraction with a number average size of 410 (±37) nm (Fig. 4B).
Temperature-resolved SAXS measurements revealed that the morphological transition is accompanied by changes in the ordering and packing of the polymer chains from a disordered state to a more ordered arrangement (Fig. 6). Measurements conducted on the bulk material revealed the bicontinuous cubic phase lm3m with a lattice spacing of 15.1 nm (Fig. 6A). In temperature-resolved measurements, the reflections corresponding to this morphology (observed between 0.6–1.7 nm−1) were most prominent above 25 °C (above the Tc of the PODMA block). Below 25 °C, the intensity of the lm3m reflections becomes weaker; however, the broad peak at q ∼ 2.7 nm−1 sharpens and a secondary peak at 4.4 nm−1 can be seen. This confirmed the crystallization of the PODMA side chains with a spacing of 3 nm between polymer molecule back-bones. This proved significant, as the same peak was observed when temperature-resolved SAXS measurements were conducted on the nanospheres in aqueous solution (Fig. 6D). Assuming a fully extended side chain, the spacing between the main chain methacrylate backbones of adjacent polymer molecules would be 7 nm. This therefore suggests that in solution, the side chain of adjacent molecules interdigitate as the transition from large fields and spheroids to BPNs is made (at 25 °C and below, Fig. 6C).
Most significantly, the water addition procedure does not trap the morphologies, as reported previously for vesicle systems.2 In fact the BPNs are not even observed after the water addition process but only after the complete removal of THF by dialysis followed by a decrease in temperature. Thus, it appears that the gradual addition of water to the THF solution plays no significant part in the actual evolution of the BPNs themselves. A possible role may be to prevent the formation of lamellar structures (such as vesicles and/or onion-like multi-lamellar aggregates) and it would be interesting to study the effect of different solvents on this aspect of the process. For instance, the use of dioxane in place of THF results in the formation of such structures for PEO-b-PBMA block copolymers.35 Furthermore, although the cononsolvency of the polymer occurs concomitantly it does not appear to have an effect upon the BPN formation process itself. PEO (the stabilizing block) is soluble in both THF and water, but the block copolymer precipitates in the form of a floc in the “new solvent” between 22 and 36 wt% water, which suggests the possible cononsolvency of PEO in the THF–water mixtures. This is under further investigation. Nevertheless, it is ultimately the removal of THF during dialysis that appears to lead to the initial formation of discrete aggregates. Whether discrete aggregates would develop in the absence of THF is uncertain. It is important to note that whilst dispersions of this polymer cannot be formed by direct dissolution into water, even at elevated temperatures they can be dispersed directly into water at 40 °C by the use of a homogenizer. This is akin to the formation of bicontinuous lipid cubosomes from cubic liquid crystalline precursors.50,51 It therefore appears that the principle role of the THF is to allow for dispersion of the copolymer into an aqueous solution facilitating the formation of microphase separated fields that upon cooling break down and form discrete aggregates. Overall, the bicontinuous morphology is locally thermodynamically stable and certainly kinetically stable with respect to the disordered lamellar structure of the fields, as is exemplified in the reproducible reversibility of the morphological transition.
In the bulk material, the bicontinuous structure is well defined at elevated temperatures (>20 °C) as was resolved by SAXS (Fig. 6A). When the temperature is decreased below the polymer Tc (10 °C), the lm3m peaks become less defined and the broad diffuse peak at 2.5 nm−1 sharpens, with an additional peak appearing at 4 nm−1. These correspond to the 1st and 2nd order crystallization of the PODMA side chains respectively, where the initial 1st order process involves crystallization of the chain ends parallel to the backbone. The 2nd order crystallization occurs by coarsening of the crystallites perpendicular to the backbone. The side chain crystallization disturbs the bicontinuous organization of the bulk material, and so the corresponding peaks are broader and less well-defined. The peak at 2.5 nm−1 corresponds to a spacing (from one PODMA backbone to another) of 3 nm, and shows that the side chains are interdigitated, confirming previous reports on the crystallization behavior of the comb-like polymer.52 Measurement of the bicontinuous dispersion in a similar temperature-resolved manner does not reveal the same lm3m reflections (Fig. 6D and E), although the internal connectivity of the nanospheres is established by cryoET. The bicontinuity of the nanospheres in solution is therefore more disordered than is found in the bulk structure and more disordered than the structure often reported in lipid cubosomes27,50 and other bicontinuous nanospheres.30 However, what does persist is the ordering within the PODMA regions below 25 °C, which is ascertained by the (re)appearance of the peak at 2.7 nm−1 (although with lower intensity than in the bulk). The geometric transformation from fluid fields to spheres is accompanied by alterations in the PODMA packing that are induced by traversing the order–disorder transition at the melting temperature of the PODMA block (Fig. 6C).24 It is probable that extensive crystallization is inhibited by the geometric constraints imposed on the chains in the sphere.
Footnote |
| † Electronic supplementary information (ESI) available: Materials and methods; details of block copolymer synthesis and characterization by 1H NMR and size exclusion chromatography; cryoTEM micrographs of PEO-b-PODMA THF–water dispersions; graph of PODMA domain thickness with increasing water content; graph of density with increasing alkyl side chain length; graph of changing solution density with increasing water content; SAXS data. See DOI: 10.1039/c6sm00053c |
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