Wen
Li
a,
Xiaole
Hu
a,
Hongsheng
Liu
a,
Jinhuan
Tian
ab,
Lihua
Li
ab,
Binghong
Luo
ab,
Changren
Zhou
ab and
Lu
Lu
*ab
aDepartment of Materials Science and Engineering, College of Chemistry and Materials Science, Jinan University, Guangzhou 510632, China. E-mail: tlulu@jnu.edu.cn
bEngineering Research Center of Artificial Organs and Materials, Ministry of Education, Guangzhou 510632, China
First published on 11th May 2023
Reliable, fast and switchable gluing modes are critically important in medical adhesives and intelligent climbing robot applications. The octopus-bionic patch has attracted the attention of many scholars. The suction cup structure of the octopus achieves adhesion through differential pressure, showing strong adhesion in both dry and wet environments. However, the construction of the octopus-bionic patch remains limited in terms of adaptability, personalization and mass production. Herein, a composite hydrogel consisting of gelatin methacryloyl (GelMA), polyethylene glycol diacrylate (PEGDA) and acrylamide (AAM) was developed, and a structure mimicking the octopus sucker was constructed by digital light processing (DLP). The obtained octopus-bionic patch has strong adhesion, good biocompatibility and multi-functionality. Compared with the template method in most studies, the octopus-bionic patch constructed by the DLP printing method has the advantages of customizability and low cost. In addition, the DLP printing method endows the patch surface with an octopus-like groove structure for a better bionic effect.
For the construction of octopus biomimetic patches, many researchers have tried template methods.19 For example, Baik et al.8 fabricated an artificial, reversible and water-resistant adhesive inspired by dome-like protrusions through a template method. Huang et al.20 developed a biocompatible wound patch with selective adhesion and personalized design using a combination of template replication and mask-guided lithography. Baik et al.21 developed a biocompatible and highly reversible skin-adhesive patch through a simple polymer replication method. However, the construction of the octopus-bionic patch by the template method has the problems of cumbersome steps, non-adjustable patch size and inability to achieve personalized customization.
Herein, a multifunctional octopus-bionic patch was constructed by digital light processing (DLP) 3D printing (Fig. 1). A dual-network hydrogel containing gelatin methacryloyl (GelMA), polyethylene glycol diacrylate (PEGDA) and acrylamide (AAM), with good biocompatibility and extracellular matrix-like viscoelasticity, was selected as the patch material.22–24 Through the layer-by-layer photo-curing 3D printing method, the light-curing inks were cured into an octopus-bionic patch that was consistent with the model. The octopus-bionic patch had good adhesion in wet environments while being customizable, bendable, easy to debond, reusable and versatile.
PEGDA was synthesized as previously reported.26 Briefly, 24 g of PEG (Mw = 2000) was dissolved in 72 mL of anhydrous dichloromethane (remove water with calcium hydride), then 0.5 mL of triethylamine was added and 0.9 mL of acryloyl chloride. The reaction was then protected under nitrogen for 48 hours. The resulting solution was then washed with 20 mL of aqueous K2CO3 (2 mol L−1) to remove the HCl. Afterwards, the dichloromethane phase was dried with anhydrous MgSO4, centrifuged, and the supernatant was retained and concentrated with ether until a white powder of PEGDA was precipitated. PEGDA with a molecular weight of 1000 and 6000 was also synthesized by the above method.
Light-curing inks were prepared by mixing different concentrations of GelMA, PEGDA and AAM (Table 1), retaining the ink's polymer content at 20 wt%. LAP was added as a photo-initiator at a final concentration of 0.25 wt%. The mixture was shaken carefully until well mixed before storing it in the dark.
| Sample | GelMA (wt%) | PEGDA (wt%) | AAM (wt%) |
|---|---|---|---|
| G10 + P10 | 10 | 10 | 0 |
| G10 + P7 + A3 | 10 | 7 | 3 |
| G10 + P5 + A5 | 10 | 5 | 5 |
| G10 + P3 + A7 | 10 | 3 | 7 |
| G10 + A10 | 10 | 0 | 10 |
| Swelling ratio = (Mt − M0) ÷ M0 × 100% | (1) |
| Material type | Model | Parameters |
|---|---|---|
| Hydrogel | Ogden | MU1 = 1.43 × 10−3 MPa; ALPHA1 = 16.38 MPa; D1 = 0; |
| Skin(dermis)28 | Mooney–Rivlin | C10 = 9.4 kPa; C01 = 82 kPa; D1 = 0 |
The small suction cups inside the patch were simulated. The small suction cup was divided into tetrahedral meshes of size 0.1 mm. The skin was fixed and a force of 6 × 10−4 N was applied to the top of the small suction cup to deform the small suction cup. The variation curve of the fluid cavity existing between the small suction cup and the skin was obtained.
The octopus-bionic patch was divided into tetrahedral meshes of size 1 mm and the skin was divided into hexahedral meshes of size 2 mm. The contact between the patch and the skin was set as a Lagrangian multiplier with a friction factor of 0.42. The bottom of the skin was fixed and a force of 5 N was applied on the patch. The stress nephogram of the patch was obtained by simulation analysis.
O), the characteristic peak of the PEG end group after esterification by chlorinated chloride. From the 1H NMR of GelMA (Fig. 2b), it was found that compared with gelatin, GelMA showed two proton peaks, the acrylic acid proton peak (peak a + peak b, 5.5 ppm) and the methyl proton peak (peak d, 1.9 ppm) on the grafted methacrylamide. These two peaks gradually increased with an increasing degree of amino substitution, while the methylene proton peak (peak c, 2.8 ppm) on the unreacted lysine gradually weakened. In summary, PEGDA and GelMA were successfully synthesized. The degree of substitution of PEGDA-2000 was 83.5% as determined by 1H NMR (Fig. S1, ESI†). The degree of amino substitution of GelMA-H was 97.33%. Through mechanical tests on PEGDA composite hydrogels with different molecular weights (Fig. S2, ESI†), it was shown that PEGDA with a molecular weight of 2000 has a higher fracture energy. To pursue high mechanical strength and 3D printing efficiency, PEGDA (Mw = 2000) and GelMA-H were used in subsequent experiments.
Rheological and mechanical tests were used to evaluate and screen the light-curing inks. The time scan of the light-curing process (Fig. 3a) showed that the higher the content of AAM in the light-curing inks, the faster the photocrosslinking rate. When the concentration of AAM in the hydrogel exceeded 5 wt%, the increase in the photocrosslinking rate was not significant. The results of the frequency sweep (Fig. 3b) showed that the energy storage modulus of samples G10 + P5 + A5 and G10 + P10 were relatively higher (104 Pa) than other samples. Therefore, sample G10 + P5 + A5 had both high elastic modulus and a fast photo-crosslinking rate. The strain sweep (Fig. 3c) results demonstrated that the 1% strain used in the frequency sweep test was in the LVE. The stress–strain curves of compression tests (Fig. 3d) and the calculation of the fracture energy (Fig. 3e) showed that the sample G10 + P5 + A5 required the largest energy to fracture, which reached 349 J m−2. Good viscoelasticity and mechanical properties during the adhesion of octopus could attenuate the effect of negative vacuum pressure on the structure of octopus suction cups. Therefore, the sample G10 + P5 + A5 was chosen for all subsequent experiments.
The swelling of different samples (Fig. 3f) reached swelling equilibrium in 5 hours. With the increase in AAM concentration, the swelling ratio of the sample gradually decreased. The higher the concentration of AAM, the higher the cross-link density inside the hydrogel. Compared with 200–300% of GelMA, G10 + P5 + A5 had a lower swelling ratio of 80%, which could ensure the structural stability of the patterned hydrogel patch obtained by DLP 3D printing in a liquid phase environment. As a trauma dressing, it had the ability to absorb tissue exudate.
Four different structures of the octopus-bionic patch models, namely, the circular table type, cylindrical hole type, hemispherical perforated type and conical hole type, were constructed by CAD software (Fig. 5a). These four structures of octopus-bionic patches were obtained by DLP (Fig. 5b, c, and S3, ESI†). As can be seen from the optical images, the patches were structurally intact. The fidelity was obtained by the ratio of the actual printed sucker bottom area to the theoretical area of the model, and it was found that the fidelity of the four structures of the octopus-bionic patch could reach 85% (Fig. S6, ESI†). In addition, the light-curing inks could also print complex models such as snowflakes (Fig. 5d), octopus (Fig. 5e), ears (Fig. 5f) and the hand of free genius (Fig. 5g). The snowflake outline was clear, and the octopus tentacles were intact which further proved that the light-curing ink G10 + P5 + A5 had good printability.
From the finite element analysis (Fig. 6e and g), the maximum stresses for the different structures corresponding to the normal adhesion were obtained. Loads of equal magnitude were applied to different structures to calculate the fluid cavity volume change between the suction cup structure and the skin, simulating the drainage effect of the suction cup structure. The results showed that the volume change rate of the fluid cavity with a conical hole type was the largest, the drainage effect was the best, and the negative pressure difference and adhesion were also the best. The theoretical results of the finite element analysis corroborated the actual experimental conclusions. It is worth noting that the volume change rate of the fluid cavity of the suction cup structure with a cylindrical hole type was slightly higher than that of the hemispherical perforated-type structure, while its normal adhesion strength was lower than that of the hemispherical perforated-type structure. This was mainly due to the hemispherical perforated-type structure having more stress on the edges, resulting in more friction, better sealing and higher adhesion strength.
To investigate the adhesion performance of the octopus-bionic patch on dry and different wetted surfaces, four liquids (water, 75% ethanol, 4 wt% gelatin, and simulated body fluids) were selected to wet the interface, and the adhesion strength was measured in comparison with the dry interface (Fig. 7b). It was found that the adhesion strength of the octopus-bionic patch was 1.68 kPa on the dry interface. In contrast, the octopus-bionic patch had better adhesion in a humid environment, and the different wetting solutions had little effect on the adhesion strength of the final octopus-bionic patch. When negative pressure was created inside the suction cup, the liquid molecules at the interface could prevent the entry of external fluids and help maintain the negative pressure. This also proved that the adhesion force of the octopus-bionic patch mainly came from the negative vacuum pressure, and a small part of the adhesion force came from the capillary force. Cyclic adhesion tests were used to explore the recyclability of the octopus-bionic patches (Fig. 7a and Fig. S5, ESI†). It was verified that after 10 cycles of adhesion and debonding, the octopus-bionic patch still had good adhesion, indicating that the patch can be recycled. The adhesion of the octopus-bionic patch tended to decrease slightly with the increase of repeated adhesion times, which was mainly due to the loss of moisture at the interface, resulting in the reduction of the sealing performance of the suction cup structure.
The octopus sucker was composed of a tightly arranged three-dimensional array of muscles with muscle fibers in three main directions: radial muscles across the wall, circular muscles surrounding the sucker, and transverse muscles perpendicular to the circular and radial muscles.17,18 Surface roughness and microtopography were created due to the layer-by-layer deposition process of DLP printing. According to the SEM images of the hydrogel patch, the rough topography on the surface of the hydrogel patch resembled the valleys on the inner surface of the octopus sucker (Fig. 7 c and d). The roughness and microstructure of the hydrogel patch surface could enhance the friction of the suction cup and improve the sealing performance. In microstructure construction, DLP technology is beneficial to increase adhesion performance.
The peripheral structure of the octopus-bionic patch was further improved. The radial and circular grooves were constructed, respectively (Fig. 8a). The virtual simulation results showed that the stress distribution of the edge part of the patch decorated with the circular groove on the surface was uniform, and the maximum stress was 4.898 × 10−2 MPa (Fig. 8b), which created a good sealing effect. Compared with the patch modified with circular grooves on the surface, the stress distribution at the edge of the patch modified with radial grooves on the surface was not uniform, and stress concentration was prone to occur. The adhesion test results showed that the adhesion of the patch modified with the radial grooves was relatively weak, with a normal adhesion strength of 7.99 kPa, and the adhesion of the patch modified with an annular groove was the best (up to 12.53 kPa). In summary, the greater amount of liquid discharged, the formation of a negative pressure structure, and better sealing are the keys to the high adsorption force of the patch because the negative pressure structure could prevent gas or liquid from entering the chamber.
Inspired by the sucker structure of an octopus. Huang et al.20 fabricated a GelMA-based patch by the template method with a normal adhesion of about 0.3 N cm−2 under a preload of 5 N. Baik et al.8 developed a urethane acrylate-based patch with a normal adhesion strength of 12–13 kPa and a preload of 5 N by the template method. Under the same preload, the best adhesion of the octopus-bionic patch printed by DLP could reach 12.53 kPa. DLP printing can achieve personalized integrated molding, and also better simulate the rough structure of the octopus’ surface, improve the adhesion of the octopus bionic patch and make its adhesion consistent with the patch based on urethane acrylate. In addition, the patch uses GelMA/PEGDA/AAM hydrogel, which can better simulate the extracellular matrix and has broad application prospects.
The octopus-bionic patch had good adhesion and debonding properties, as well as good viscoelasticity. When the patch adhered to the pigskin, the octopus-bionic patch did not fall off the pigskin when the pigskin was bent or wiggled (Fig. 9c), indicating that the octopus-bionic patch could withstand large amplitude bending, which is suitable for wounds during sports. Through the cyclic stretching and compression of the patch material (Fig. S7, ESI†), the stress–strain curves of the first and subsequent cycles almost coincide, indicating that the hydrogel material had good stability and fatigue resistance, and could be used for flexible electronic equipment. The effects of the commercial patch (Comfeel® wound dressing) and the octopus-bionic patch on the skin tissue of the adhesion were further evaluated and compared (Fig. 9d). The results showed that the octopus-bionic patch did not cause secondary damage to the wound, while the commercial patch caused damage to the mucosa after debonding (the area indicated by the arrow is the secondary wound caused by the destruction). Since the adhesive force of the octopus-bionic patch mainly came from the negative vacuum pressure, when the corner of the hydrogel patch was lifted and air entered the interface between the patch and the wound, the adhesive force disappeared, which facilitated debonding. In summary, the octopus-bionic patch has the versatility of being personalized, bendable and easy to debond.
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3tb00590a |
| This journal is © The Royal Society of Chemistry 2023 |