Maryam Sadat
Kiai
ab,
Navid
Aslfattahi
*c,
Deniz
Karatas
d,
Nilgun
Baydogan
e,
Lingenthiran
Samylingam
f,
Kumaran
Kadirgama
*ghi and
Chee Kuang
Kok
f
aNanotechnology Research and Application Center – ITUnano, Istanbul Technical University, Maslak, Istanbul 34469, Turkey
bCenter for BioNano Interactions, School of Chemistry, University College of Dublin, Belfield, Dublin 4, Ireland
cDepartment of Fluid Dynamics and Thermodynamics, Faculty of Mechanical Engineering, Czech Technical University in Prague, Prague 166 07, Czech Republic. E-mail: navid.aslfattahi@fs.cvut.cz
dManisa Celal Bayar University, Bioengineering Department, Yunusemre, Manisa 45140, Turkey
eEnergy Institute, Istanbul Technical University Maslak, Ayazaga Campus, Istanbul, Turkey
fCenter for Advanced Mechanical and Green Technology, Center of Excellence for Robotics & Sensing Technologies, Faculty of Engineering and Technology, Multimedia University, Jalan Ayer Keroh Lama, 75450 Bukit Beruang, Melaka, Malaysia
gFaculty of Mechanical & Automotive Engineering Technology, University Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia. E-mail: kumaran@umpsa.edu.my
hCentre for Research in Advanced Fluid and Processes, University Malaysia Pahang Al-Sultan Abdullah, 26600 Pekan, Pahang, Malaysia
iCentre for Sustainable Materials & Surface Metamorphosis (CSMSM), Chennai Institute of Technology, Chennai, India
First published on 5th August 2025
A significant area of current research is on the advancement of high-capacity anodes that exhibit outstanding high-rate cycling performance for the next generation of sulfur-based batteries. This study introduces an innovative method for fabricating Ti3C2Tx MXene/CNT interlayers through the application of sonication and filtration techniques. In this investigation, carbon nanotubes (CNTs) were employed due to their remarkable mechanical strength and superior electrical conductivity for the high-rate performance of Ti3C2Tx coating on glass fiber separators. By integrating the horizontal Ti3C2Tx layers and establishing a conductive network on the surface, CNTs reinforce the internal structure and mitigate the shuttle effect in pre-lithiation Si–S batteries. Following 500 cycles, the pre-lithiation S–S battery featuring a Ti3C2Tx MXene/CNT interlayer retains approximately 85% of its capacity. Thanks to the distinctive architecture of Ti3C2Tx/CNT, the battery achieves a reversible capacity of 1047 mAh g−1 at a rate of 0.5 C and an impressive capacity of 1207.3 mAh g−1 at a rate of 0.2 C. The capability of the Ti3C2Tx/CNT to recover to 1027 and 1091 mAh g−1, respectively, when the current rate is suddenly altered from 1.0 C to 0.5 C and 0.2 C, demonstrates the structural integrity of the interlayer and its effective lithium polysulfide (LiPS) adsorption properties.
Since separators must prevent polysulfide migration while enhancing electronic conductivity, they play a crucial role in anchoring polysulfides in Si–S batteries. Although a variety of carbon structures have been designed to function as efficient polysulfide traps, the adsorption capacity of these materials is modest.10–14 The strong chemical propensity of metal oxides and MXenes towards soluble polysulfides has been substantiated in their role as host materials. As such, the examination of hybrid hosts that incorporate carbon with MXenes presents a promising direction for the development of lithium–sulfur battery technology.
There are several possible uses for the Ti3C2Tx MXene in Li–S batteries as a flexible current collector. Reports on the application of MXene films as an interlayer or separator in flexible batteries are currently lacking, underscoring the pressing need for a scalable process to create large-area Ti3C2Tx films with high conductivity and polysulfides trapping.15,16 Lithium polysulfides (LiPSs) are physically captured by the conductive carbon/MXenes, where the carbon component improves the separator's electrical conductivity. The polar LiPSs and the Ti3C2Tx MXene/carbon materials in the upper layer have a strong interaction that successfully reduces the shuttle effect.17,18
The integration of various materials with MXene can mitigate the restacking of MXene nanosheets, improve the interaction with LiPSs, and expedite the sulfur redox reactions. MXene–carbon, MXene–metal compounds, MXene–polymer, MXene–organic framework and high-entropy MXene as a separator were summarized in Table S1.†
The study utilized carbon nanotubes (CNTs) to improve the high-rate capability and cycle life of Ti3C2Tx as a coating on a glass fiber separator because of their exceptional electrical conductivity and mechanical strength. By connecting the horizontal Ti3C2Tx layers and creating a conductive network on the surface, CNTs strengthen the internal structure of pre-lithiation Si–S batteries and lessen the shuttle effect. The high capacity of the Ti3C2Tx MXene/CNT interlayer pre-lithiation Si–S battery is maintained at approximately 85% capacity even after 500 bending cycles.
By treating the silicon anode with a pre-lithiation reagent, a stable artificial solid electrolyte interphase (SEI) film is formed, making chemical pre-lithiation a very effective technique for enhancing silicon anode performance. The electrolyte and anode material have less direct contact when this pre-formed SEI layer is present, which lessens unintended side reactions that occur during battery cycling. Chemical pre-lithiation also has a straightforward basic principle that allows for quick lithium replenishment and eliminates the need for slurry processing.
Lithium biphenyl/2-methyltetrahydrofuran (Li-BP/2-MeTHF) was used to prelithiate the Si@GNP anode to the necessary conditions in a matter of minutes. When Si@GNP is then coupled with the positive electrode, the cell's overall discharge capacity and rate capability show a significant improvement, even after a long cycle life.
A total of 100 mg of CNTs was introduced into 45 mL of a 1 wt% PVP solution, and sonicated for one hour to achieve a stable suspension with a concentration of 3 mg mL−1. CNTs, and delaminated Ti3C2Tx were combined in specific mass ratios (2
:
3) and sonicated for 30 minutes. The resulting suspension was then coated on one face of the glass fiber separator through the doctor blade slurry method. (Whatman glass microfiber 2.7 μm pore size white, 0.67 mm thick).
Finally, the Ti3C2Tx/CNT interlayer was carefully peeled off and placed in a vacuum oven at room temperature for 12 hours. Each interlayer had an approximate mass of 20 mg. For comparative purposes, the pure CNT interlayer was produced using the same methodology.
:
1 ratio, 1,3-dioxolane (DOL) and 1,2-dimethoxyethane (DME) made up the solvent mixture. The electrolyte volume was standardized at 20 μL per mg of sulfur.
Using a Neware BTS 3008 battery tester, the cells were cycled at room temperature between 1.5 and 3 V. Using a CHI660E electrochemical workstation, the electrochemical impedance spectroscopy (EIS) tests and cyclic voltammetry (CV) measurements were conducted from 100 KHz to 0.01 Hz at 1.5 V and with a scan rate of 0.1 mV s−1 in a potential range of 1.5–3 V. XRD diffraction analysis is performed using filter Cu Ka radiation (k = 1.541 Å) in a Rigaku SmartLab. A Renishaw Raman spectrometer was used to perform the Raman analysis, with a 532 nm argon laser serving as the exaction source. A Thermo Scientific K-Alpha XPS X-ray photoelectron spectrometer (Hemispherical analyzer) was used to analyze the elemental compositions. The samples were examined using transmission electron microscopy (TEM, JEOL JEM 2100F) and scanning electron microscopy (FESEM, ZEISS Gemini SEM 300) to describe their morphology. Using an energy-dispersive X-ray spectroscopy (EDS) SEM, the elemental distribution was examined. Through the use of thermogravimetry (TGA, SDT Q600) in an air atmosphere, the sulfur content was quantitatively examined. With the help of the lattice parameters derived from the TEM data, the geometry model was created. Stress strain experiments were performed utilizing a TriboIndenter (Hysitron Inc.) equipped with a three-sided pyramidal Berkovich diamond indenter. The resolutions for load and displacement are 100 nN and 0.1 nm, respectively. Ti3C2Tx/CNT and CNTs were evaluated by altering the maximum load while maintaining a loading and unloading rate of 200 mN s−1.
:
60), they were sonicated for half an hour. The resulting suspension was then applied using the doctor blade slurry method to one face of the glass fiber separator. Lastly, the Ti3C2Tx/CNT interlayer was carefully peeled off and left in a vacuum oven at room temperature for 12 hours (Whatman glass microfiber, 2.7 μm pore size white, 0.67 mm thick). The mass of each interlayer was about 20 mg. The same process was used to create a pure CNT interlayer for comparison.
Using transmission electron microscopy (TEM) and scanning electron microscopy (SEM), the morphology of Ti3C2Tx and CNTs is examined (Fig. 2a–d). It has a densely stacked lamellar structure, which increases the ion-accessible surface areas of the Ti3C2Tx flakes by reducing their propensity to self-stack.19–21 As illustrated in Fig. 2c–d, the interlaced CNTs form a network structure on the surfaces of Ti3C2Tx upon their introduction. In addition to strengthening the adsorption of polysulfides onto the Ti3C2Tx flakes and expanding their contact area, this special arrangement joins neighboring horizontal Ti3C2Tx flakes in conjunction with the CNT.
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| Fig. 2 a) and b) SEM images, c) and d) TEM images, and e) and f) cross-section SEM imaging of the Ti3C2Tx/CNT composite. | ||
SEM imaging in the cross-sectional mode is crucial for determining electrochemical characteristics. Cross-sectional SEM images of Ti3C2Tx/CNT showed the ordered, compact, and layered Ti3C2Tx film as well as the porosity characteristics of a Ti3C2Tx/CNT composite.
Ti and C are confirmed to be present in the Ti3C2Tx/CNT composite by the energy-dispersive X-ray spectroscopy (EDS) mappings shown in Fig. 3a. Furthermore, X-ray photoelectron spectroscopy (XPS) spectra highlight the presence of oxygen-related functional groups on the surface of the CNT. This shows the possibility of strong interfacial interactions between Ti3C2Tx and CNTs, which are probably made possible by hydrogen bond formation. These interactions then interact with polysulfides to prevent polysulfide shuttle.22–24 In addition, the HRTEM image of Ti3C2Tx/CNT composite confirms that MXene preserves its 2D cake-like morphology in the presence of the CNT and the intercalation of the CNT with MXene layers (Fig. 3b). The SAED pattern in Fig. 3c shows two phases: the CNT (diffraction ring) and retained MXene (hexagonal symmetry Ti3C2Tx).
Using X-ray diffraction (XRD), the phase composition of the films was examined. The intact layered structure of the two-dimensional Ti3C2Tx flakes is demonstrated by the preserved (0 0 2) peak of Ti3C2Tx/CNT. Bragg's Law shows that the d-spacing of Ti3C2Tx flakes has been successfully intercalated into the interlayer spaces between neighboring Ti3C2Tx flakes, increasing from about 4.5 Å to about 7.0 Å (Fig. 4a). Diffraction peaks were found at angles of 26.5°, 34.1°, 43.2°, 51.2°, 54.6°, and 61.1°, which correspond to the rutile TiO2 planes (110), (101), (111), (211), (220), and (301) (Fig. 4a).25–28
Raman spectra show two peaks at 1363 and 1589 cm−1 (Fig. 4b), which correspond to the D and G bands of carbon, indicating that carbon is an oxidation product of Ti3C2Tx/CNT. Small peaks that are associated with the vibrations of Ti3C2Tx can also be found in the 200–600 cm−1 range.29,30
The porous structure of Ti3C2Tx/CNT was characterized using BET measurements. The isotherm of the Ti3C2Tx/CNT, as shown in Fig. 4c, shows a more noticeable hysteresis loop than that of CNTs, suggesting that CNTs were successfully incorporated into the Ti3C2Tx, which results in the interweaving of many micropores.31,32
Utilizing X-ray photoelectron spectroscopy (XPS), the elemental compositions and chemical bonding states of the Ti3C2Tx/CNT were examined (Fig. 5a).
TGA was used to assess the thermal stability of Ti3C2Tx/CNT (Fig. S1†). Up to 230 °C, the Ti3C2Tx/CNT maintains thermal stability; after that, its mass gradually decreases. Remaining water or removal of unstable surface functional groups (like –OH,
O, and –F) is most likely the cause of this initial mass loss.33–35 The reduction in weight between 230 °C and 390 °C is primarily due to the disproportionation reaction of Ti3C2Tx MXene and its conversion into TiC, as evidenced by the XRD results.
Ti3C2Tx/CNT has a considerable number of –F groups, according to the Raman spectra, which are connected to the fluorine terminations on the Ti3C2Tx flakes. The Ti–C peak at 282.8 eV found in the deconvoluted C 1s spectra (Fig. 5b) further confirms the presence of Ti3C2Tx. These oxygen-rich groups from CNT are also successfully retained in Ti3C2Tx, as evidenced by the presence of C–O (285.9 eV), C
O (286.3 eV), and COOH (287.9 eV).
After oxidation, the TiO2 peaks at 454.9 eV and 461.2 eV show a marked increase in intensity, as shown by XPS, indicating the formation of TiO2 (Fig. 5c). These results are explained by a slight oxidation that is taking place on the surface of Ti3C2Tx.
Ti3C2Tx is uniformly distributed throughout the CNT matrix leading to uniform volume changes during the lithiation and delithiation processes, which greatly diminish stress and strain while enhancing cycle life. This uniform distribution significantly reduces stress and strain while improving cycle life (Fig. S2†). To achieve a longer cycle life in the cell with the Ti3C2Tx/CNT interlayer, S/C cathode, and pre-lithiation Si anode, it is essential to reduce the stress and strain in Ti3C2Tx within the CNT.
The cell with the Ti3C2Tx/CNT interlayer demonstrates superior cycling stability at a rate of 0.5 C over 500 cycles compared to the CNT interlayer. Its initial discharge capacity achieves 1391.6 mAh g−1 at 0.5 C, with an average capacity fade rate of only 0.079% per cycle over 500 cycles, significantly lower than the cell with CNT interlayer (0.114%) (Fig. 6a).
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| Fig. 6 a) Long cycle life of the cell with Ti3C2Tx/CNT and CNTs, b) rate performance of the cell with Ti3C2Tx/CNT and c) charge discharge voltage curve of the cell with Ti3C2Tx/CNT at 2C. | ||
The exceptional architecture of Ti3C2Tx in conjunction with CNTs offers a remarkable capacity of 1207.3 mAh g−1 at a rate of 0.2 C, in conjunction with a reversible capacity of 1047 mAh g−1 at 0.5 C. Following a sudden adjustment in the current rate from 1.0 C to 0.5 C and subsequently to 0.2 C, Ti3C2Tx/CNT demonstrated the capacity to rebound to 1027 and 1091 mAh g−1 respectively (Fig. 6b). High stability in capacity underscores the structural stability of Ti3C2Tx/CNT and the efficient LiPS adsorption properties of the Ti3C2Tx/CNT interlayer.
Fig. 6c depicts the charge–discharge behavior of the cell using Ti3C2Tx/CNT at a current density of 2C. The discharge capacities measured were 1371.8 mAh g−1, 1203.4 mAh g−1, 1174.8 mAh g−1, 1051.7 mAh g−1, and 989.8 mAh g−1 for the 1st, 20th, 50th 100th and 250th cycles, respectively, showing the creation of a solid electrolyte interphase (SEI) on the electrode's surface.36
Before and after 500 cycles, the electrochemical impedance spectroscopy (EIS) of the cell with the Ti3C2Tx/CNT interlayer, S/C cathode, and pre-lithiation Si anode was carried out at a rate of 0.5 C and in a voltage range of 1.5 to 2.8 V. 5. The EIS data wer fitted to an equivalent circuit in order to determine the ionic resistance (Rst) and charge transfer resistance (Rct). Both the cathode and anode layers' interfacial resistances are linked to the charge transfer resistance (Rct) in the entire cell. Rct mostly results from electrolyte–cathode and interlayer interactions and proves the good stability between the electrolyte and the pre-lithiation Si anode (Fig. 7a).37
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| Fig. 7 a) Nyquist plots of the cell with Ti3C2Tx/CNT before and after 500 cycles and b) EDS spectrum of Ti3C2Tx/CNT after 500 cycles. | ||
The Nyquist curve of the fresh cell showed a single semicircle in both high and medium frequencies, along with a straight line in low frequencies. However, for the recycled cell at 500th cycle, an additional semicircle associated with the solid electrolyte interface (Rs) film towards solid polysulfides appears (Fig. 7a).38
After 500 cycles, a strong sulfur peak appeared in the Ti3C2Tx/CNT EDS spectrum, confirming that the interlayer had been successfully assembled for polysulfide trapping. Ti3C2Tx/CNT serves as a buffer to adapt to volume changes during cycling, which stops the shuttle of polysulfides, in addition to acting as a reservoir for polysulfides to improve electron transport into the active materials (Fig. 7b).
The SEM images after 500 cycles for the cells with pristine separator and Ti3C2Tx/CNT separator were presented in Fig. 8a and b. The cycled Ti3C2Tx/CNT separator is denser and thicker than those with pristine separator. Additionally, the cell with the Ti3C2Tx/CNT separator is more capable of producing robust polysulfides trapping film than pristine separator. This would be attributable to the distinct surface chemistry occurring due to the Ti3C2Tx/CNT anionic structure.39
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| Fig. 8 SEM images of a) the pristine separator and b) Ti3C2Tx/CNT, and c) EDS elemental mapping of Ti3C2Tx/CNT after 500 cycles. | ||
After 500 cycles, the Ti3C2Tx/CNT EDS mapping (Fig. 8c) shows that the Ti elemental distribution closely resembles that of the C, S, and O elements, confirming the uniform distribution of Ti3C2Tx/polysulfides within the CNTs.
Fig. 9a shows that the battery with the pristine separator experience severe self-discharge, resulting in a capacity of 20% after resting for 100 hours at the 30th cycle. The battery using CNT and Ti3C2Tx/CNT separators have reasonable capacities of around 69% and 75% after resting for 100 hours at 30th cycle.
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| Fig. 9 a) Self discharge capacity and b) open circuit voltage profiles showing self-discharge behavior for pristine, CNT and Ti3C2Tx/CNT separators. | ||
The study of the self-discharge mechanism with pristine, CNT and Ti3C2Tx/CNT separators was conducted and results showed that after a few hours, the OCV (2.31 V) of the battery with the pristine separator drops significantly, indicating serious self-discharge.
The CNT open circuit voltage (OCV) cell decreased by 2.41 V, after few hours resting, implying that the CNT is still capable of preventing the loss of active redox materials (Fig. 9b).
Using a Ti3C2Tx/CNT separator with higher OCV (2.45 V) after few hours effectively reduces self-discharge and matches the discharge capacity after several hours of rest (Fig. 9b).
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Theoretical density functional theory (DFT) Raman spectra of LiPSs (Fig. 10a) were investigated to extract pertinent information through molecular dynamics simulation.
Fig. 10b illustrates the binding energies of various LiPSs that are adsorbed on different polysulfides. This indicates that the polar Ti3C2Tx/CNT demonstrates a significantly stronger anchoring capability for LiPSs in comparison to CNTs. Both CNT and Ti3C2Tx/CNT coated separators presented a catalytic mechanism in polysulfide conversion reactions and could enhance the redox reactions with trapping different polysulfides (Li2Sxx = 2–8) (Fig. 10b).
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5cy00674k |
| This journal is © The Royal Society of Chemistry 2025 |