Wei
Fan
a,
Longsheng
Zhang
b and
Tianxi
Liu
*ab
aState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, 2999 North Renmin Road, Shanghai 201620, P. R. China. E-mail: txliu@fudan.edu.cn; txliu@dhu.edu.cn
bState Key Laboratory of Molecular Engineering of Polymers, Department of Macromolecular Science, Fudan University, Shanghai, 200433, P. R. China
First published on 14th November 2017
Lithium–sulfur (Li–S) batteries have become one of the most promising candidates for next-generation energy storage devices due to their high theoretical energy density and cost effectiveness. However, the detrimental shuttle effect of lithium polysulfides during cycling and their deposition on the lithium anode have severely restricted the practical applications of Li–S batteries. Various efforts have been explored in the past few years to hinder the undesirable diffusion and shuttling of lithium polysulfides. The introduction of a second barrier layer has been demonstrated to be a successful approach to restrict the migration of polysulfides and fabricate high-performance Li–S batteries with enhanced cycling and rate performance. A comprehensive review of recent efforts regarding second barrier layers applied in Li–S batteries, either being an individual interlayer, a thin coating on the separator, or an integrated structure, is presented and discussed. Individual interlayers made by porous carbon, carbon/metal compounds and conductive polymers between the separator and the sulfur cathode as well as functionalized polyolefin and non-polyolefin based separators have been proposed. In addition, some advanced examples of interlayers with novel sandwiched/integrated configurations for Li–S batteries, which can not only enable a suppressed shuttle effect but also achieve enhanced energy density, are also reviewed.
Li2S. During the discharge process, lithium ions generated from the oxidation reaction of the lithium anode migrate towards the cathode and react with solid-state sulfur. The reaction takes place by two steps: first forming liquid phase high-order polysulfides (Li2S8, Li2S6 and Li2S4) during the initial discharge process (2.4–2.2 V), followed by precipitation of low-order lithium disulfide and sulfide (Li2S2 or Li2S, 2.2–1.8 V) in the cathode. In the charge process, a similar dissolution/precipitation procedure occurs.1,15–17
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| Fig. 1 General characteristics of the Li–S batteries: (a) schematic representations of a typical Li–S cell. (b) Illustration of polysulfide dissolution and the shuttling process in a Li–S battery during the recharge process. Reprinted with permission from ref. 11. Copyright 2011, Nature Publishing Group. (c) Schematic configuration of a Li–S battery with an interlayer inserted between the cathode and the separator. | ||
Although Li–S batteries have high theoretical capacity and great potential as good candidates for next-generation energy storage systems, there are significant problems that hinder their practical application, mainly the low utilization of sulfur and short cycling life.18–23 The major challenges associated with Li–S batteries are listed as follows: (1) the insulating nature of sulfur. The poor electrical conductivity of elemental sulfur (∼5 × 10−30 S cm−1 at room temperature) hinders the electron transport in the cathode and leads to low utilization of active materials. (2) The polysulfide shuttle effect. The dissolution of intermediate polysulfide products formed during the charge/discharge processes and the shuttle behavior of polysulfides cause severe capacity fading and low Columbic efficiency (Fig. 1b). (3) Volume expansion of sulfur. A large volume change (80%) between sulfur and Li2S during the charge/discharge processes results in the pulverization of the electrode materials and thus causes rapid capacity decay. (4) Formation of lithium dendrites. Corrosion reactions occur and lithium dendrites form on the surface of lithium metal upon cycling, resulting in poor cycling stability, low Columbic efficiency and a potential safety hazard.
To overcome the above issues, various efforts have been explored in the past few years to improve the conductivity of sulfur and hinder the dissolution of polysulfide into the electrolyte. A majority of studies involve combining sulfur with various types of host materials within the cathodes, including carbonaceous nanomaterials (e.g., porous carbon, carbon nanotubes (CNTs), carbon nanofibers and graphene), polymers and metal compounds (e.g., polypyrrole and TiO2), as well as designing novel porous or yolk–shell architectures for the cathode.24–37 These approaches enhance the electrical conductivity of the cathode and suppress the loss of soluble polysulfide intermediates during cycling, thereby enhancing the utilization of active materials and the cycling stability of Li–S batteries.
Along with this development, a practical concern has to be considered. The relatively low sulfur content and areal sulfur loading in these host cathode materials results in low energy density based on the whole cell, which cannot meet the requirement for practical applications. In addition, a complex synthesis process for designing the nanostructures of host materials and the poor reproducibility of such structures, which would become particularly acute for large-scale production, are huge impediments for achieving practical applications of these cathode materials in Li–S batteries.2 Therefore, besides focusing on the modification ‘inside’ of the cathode, the design ‘outside’ of the cathode, such as cell configuration, could be a new strategy for improving the performance of the Li–S batteries. Significant progress has been achieved recently by designing novel cell configurations including polysulfide blocking interlayers, functional separators, anodic protection, and sandwiched or integrated cell structures, etc.38–41 In particular, the introduction of a second barrier layer between the cathode and separator has been demonstrated to be an effective approach to inhibit polysulfide shuttling, resulting in enhanced cycling and rate performance of Li–S batteries (Fig. 1c). Herein, we present a comprehensive review of the recent developments of innovative configurations with a second barrier layer for Li–S batteries, with an emphasis on the interlayer insertion between the separator and sulfur cathode, separator modification and several state-of-the-art examples of interlayers in sandwiched/integrated configurations. It has to be mentioned that anodic protection such as employing hybrid anodes or introducing stable artificial interfaces to protect lithium metal anode is not included here, which can be found in other reviews.42–44
| Interlayers | Electrolytea | Initial discharge capacityb (mA h g−1) | Voltage window (V) | Cycling performance: final discharge capacity (mA h g−1) (capacity retention)/cycle number/current density | Ref. |
|---|---|---|---|---|---|
| a LiTFSI: bis-trifluoromethane sulfonylimide; DOL: 1,3-dioxolane; DME: 1,2-dimethoxyethane. b 1C = 1675 mA g−1. | |||||
| Microporous carbon paper | 1.85 M LiCF3SO3 + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1367/1C | 1.5–2.8 |
1000 (85%)/100/1C
846/150/2C |
45 |
| Multiwalled carbon nanotube paper | 1.85 M LiCF3SO3 + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1446/0.2C | 1.5–2.8 |
962/50/0.2C
804/100/1C |
48 |
| Carbon nanotube-loaded glass-filter composite paper | 1 M LiTFSI + 0.2 M LiNO3 in DOL/DME (1 : 1, v : v) |
1112/0.2C | 1.5–2.8 |
803 (73%)/230/0.2C
743 (87%)/300/1C |
49 |
| Treated carbon paper | 1 M LiCF3SO3 + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1651/0.2C | 1.5–2.8 |
900 (54%)/50/0.2C
780 (64%)/50/1C |
52 |
| Reduced graphene oxide film | 1 M LiTFSI in DOL/DME (1 : 1, v : v) |
1260/0.1C | 1.0–3.0 | 895/100/0.1C | 53 |
| Porous graphene oxide/carbon nanotube hybrid films | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1600/0.2C | 1.5–2.8 |
670/100/0.2C
441/300/1C |
55 |
| Graphene oxide membrane | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1182/0.5C | 1.8–2.8 |
835/100/0.5C
750 (70%)/400/1C |
56 |
| Carbonized egg shell membrane | 1.5 M sulfur in DOL/DME (1 : 1, v : v) |
1327/0.1C | 1.8–3.0 | 1000/100/0.1C | 57 |
| Carbonized Kimwipes paper | 1.85 M LiCF3SO3 + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1235/0.2C | 1.8–2.8 |
1044 (85%)/100/0.2C
824 (71%)/100/2C |
58 |
| Electrospun polyacrylonitrile-based carbon nanofiber | 1.85 M LiCF3SO3 + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1549/0.2C | 1.8–2.8 |
1146 (74%)/100/0.2C
948 (90%)/100/1C |
60 |
| Electrospun polyimide-based carbon nanofiber | 1 M LiTFSI + 0.1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1224/0.1C | 1.5–3.0 | 906 (73%)/100/0.1C | 61 |
| Carbon fiber cloth | 1 M LiTFSI + 0.4 M LiNO3 in DOL/DME (1 : 1, v : v) |
1087/1C | 1.6–2.8 |
1033 (95%)/100/1C
560/1000/5C |
69 |
| Carbon nanotube/graphene hybrid aerogel | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1309/0.2C | 1.7–3.0 |
1021 (78%)/100/1C
597/600/4C |
70 |
| N,O-Doped porous carbon film | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1250/0.5C | 1.8–3.0 |
700/300/1C
650/300/5C |
77 |
| Sulfur-doped microporous carbon | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1544/0.2C | 1.7–2.8 |
977 (63%)/200/0.2C
720/500/2C |
79 |
| Sulfur/nitrogen dual-doped graphene | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1030/0.5C | 1.5–3.0 |
612 (79%)/250/2C
326/1000/8C |
80 |
| Fe3C/carbon nanofiber webs | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1177/0.2C | 1.5–2.8 | 893 (76%)/100/0.2C | 87 |
| Graphene/TiO2 film | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1050/0.5C | 1.8–2.8 |
1040/300/0.5C
535/1000/3C |
88 |
| TiO2/carbon nanotube paper | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1085/0.5C | 1.7–3.0 | 576/250/0.5C | 89 |
| TiO2 decorated carbon nanofibers | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
935/1C | 1.7–2.8 | 692 (74%)/500/1C | 90 |
| TiO2/N-doped porous carbon | 1 M LiTFSI + 0.5 M LiNO3 in DOL/DME (1 : 1, v : v) |
875/0.1C | 1.7–2.8 |
805 (92%)/100/0.1C
670/300/1C |
91 |
| V2O5 decorated carbon nanofiber | 1 M LiTFSI + 1 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1059/0.3C | 1.7–2.8 |
76%/250/0.3C
71%/1000/3C |
93 |
| Ultrathin MnO2/graphene oxide/carbon nanotube | 1 M LiTFSI + 0.2 M LiNO3 in DOL/DME (1 : 1, v : v) |
1055/0.5C | 1.8–2.6 |
80%/200/0.5C
293/2500/1C |
94 |
| 1D graphene nanoscrolls/MnO2 nanowires | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1544/0.1C | 1.5–2.8 | 545/400/4C | 95 |
| Porous CoS2/carbon paper | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1239/0.2C | 1.7–2.8 | 818/200/0.2C | 97 |
| WS2/carbon cloth | 1 M LiTFSI + 0.1 M LiNO3 in DOL/DME (1 : 1, v : v) |
1454/0.02C | 1.7–2.8 | 72%/500/0.5C | 98 |
| TiO2–TiN heterostructure/graphene | 1 M LiTFSI + 2 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1008/0.3C | 1.7–2.8 |
927 (92%)/300/0.3C
73%/2000/1C |
102 |
| Functionalized boron nitride nanosheet/graphene composite | 1 M LiTFSI + 5 wt% LiNO3 in DOL/DME (1 : 1, v : v) |
1125/0.2C | 1.6–2.8 |
700/1000/1C
558/1000/3C |
107 |
| Polypyrrole nanoparticles | 1 M LiTFSI in DOL/DME/PYR14TFSI (2 : 2 : 1, v : v : v) |
719/0.2C | 1.5–2.8 |
846/200/0.2C
533/300/2C |
110 |
| Polypyrrole nanotube film | 1 M LiTFSI in DOL/DME (1 : 1, v : v) |
1102/0.5C | 1.8–2.8 | 712/300/0.5C | 111 |
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| Fig. 2 Li–S batteries with carbon-based interlayers. (a) Schematic configuration of the Li–S battery with a microporous carbon interlayer inserted between the electrode and the separator, (b) transmission electron microscope image of the microporous carbon, (c) cycle life and Coulombic efficiency of the cell with microporous carbon paper at 1C and 2C for 150 cycles. Reprinted with permission from ref. 45. Copyright 2012, Nature Publishing Group. (d) Schematic representation of the assembled Li–S batteries with a sulfur–nitrogen dual-doped graphene (SNGE) interlayer, and the corresponding prolonged cycling performance at a rate of 8C over 1000 cycles. Reprinted with permission from ref. 80. Copyright 2016, Royal Society of Chemistry. | ||
Recent studies have shown that the surface chemical modification of carbon materials by heteroatom doping (such as O, N, B and S) can improve the immobilization of lithium polysulfides through strong chemical binding.71–76 It has been reported that N-doped graphene with clustered pyridinic N-dopants could effectively attract and tightly anchor soluble polysulfides by means of their large binding energies, which is due to the enhanced attraction between Li ions in polysulfides and pyridinic N-dopants, as well as the additional attraction between the sulfuric anions in polysulfides and Li ions captured by pyridinic N-dopants.72 Thus, heteroatom doped carbon materials were applied as interlayers for Li–S batteries. N,O-doped porous carbon film (GFC film) was reported as a superior conductive interlayer for improving the performance of Li–S batteries.77 By inserting the N,O-doped GFC film, the battery delivered a capacity of ∼700 mA h g−1 after 300 cycles at 1C. Even at 5C, it exhibited a reversible capacity of more than 650 mA h g−1. Sulfur atoms are also one of the most promising heteroatoms that can enhance the conductivity of carbon, increase the affinity between polysulfides and carbon frameworks, and facilitate immobilization of polysulfide ions to improve the electrochemical performance of Li–S batteries.78 Sulfur-doped microporous carbon (SMPC) using a luffa sponge as the precursor was developed as an interlayer between a conventional sulfur cathode and separator.79 The SMPC showed a unique microporous carbon framework, large specific surface area (3211.2 mg2 g−1), high pore volume (1.72 cm3 g−1), good electrical conductivity (1.89 S cm−1) and in situ S-doping (2.72 at%). The Li–S cells containing this SMPC interlayer exhibited a large reversible capacity of 1544.2 mA h g−1 at 0.2C, an excellent rate capacity of 781.2 mA h g−1 at 5C, and superior long-term cycling stability over 500 cycles at 2C. A new design using a porous-CNT/S cathode coupled with a lightweight porous sulfur/nitrogen dual-doped graphene (SNGE) interlayer in a Li–S cell was investigated.80 The high heteroatom doping concentration endows the SNGE with abundant chemical adsorption sites, which is favorable for trapping the migrating lithium polysulfides and suppressing the shuttling of lithium polysulfides (Fig. 2d). The cell with this special interlayer can deliver a reversible specific capacity of ∼1460 mA h g−1 at 0.25C and ultrahigh cycling stability when cycled at 8C for 1000 cycles, exhibiting a capacity degradation rate of 0.01% per cycle (Fig. 2e). Similarly, another report showed that N and S co-doping could significantly enhance the binding of lithium polysulfides as compared to the undoped or single N/S-doped graphene, thus leading to better cycle performance.81 Therefore, doping with miscellaneous elements is an effective method to enhance the interaction between the polysulfides and carbon matrix, thus improving the cycling life of Li–S batteries.
TiO2 has been demonstrated to be a promising compound to improve the cycling stability of Li–S batteries, and it is believed to be an electrostatic attraction (S–Ti–O) that improves the surface adsorption of polysulfides on the TiO2.99,100 A graphene/TiO2 film was developed as an interlayer for Li–S batteries, which accounted for only ∼7.8 wt% of the whole cathode (Fig. 3a and b).88 It was found that the application of the graphene/TiO2 film as an interlayer enabled the sulfur cathode to deliver a reversible specific capacity of ∼1040 mA h g−1 over 300 cycles at 0.5C. When they were cycled at higher rates, these cathodes exhibited ultrahigh cycling abilities, with a capacity degradation rate of 0.01% and 0.018% per cycle over 1000 cycles at 2 and 3C, respectively (Fig. 3c). Subsequently, TiO2 nanoparticles hybridized with CNT paper,89 carbon nanofibers,90 and N-doping porous carbon91 have also been applied as interlayers for Li–S batteries and exhibited improved cycling stability. The effects of the multifunctional TiO2/carbon-based interlayer for Li–S batteries are elucidated by the following aspects. First, the TiO2/carbon barrier physically blocks the diffusion of lithium polysulfides to the lithium anode. This could restrict the in situ transformation of active materials to lithium polysulfides on the cathode surface, and also block existing lithium polysulfides from reacting with the lithium anode. Second, the positively charged TiO2 on the carbon materials attracts the negatively charged polysulfide anions by electrostatic adsorption. The interaction between Lewis-acidic Ti(IV) centers and the basic polysulfides attracts the escaped lithium polysulfides. Most importantly, TiO2 chemically adsorbs sulfur species by forming Ti–S and S–O bonds. The DFT calculation results show that strong Ti–S interactions exist in all lithium polysulfide structures, which could result from the similar ionic bonding properties of TiO2 and Li2Sn.85,101 More recently, Yang et al. designed a twinborn TiO2–TiN heterostructure loaded onto graphene with the resulting hybrid being a thin but highly effective polysulfide blocking interlayer.102 This heterostructure combines the merits of highly adsorptive TiO2 with conducting TiN, where lithium polysulfides are strongly trapped by TiO2 and then smoothly diffused across the smooth TiO2/TiN interface to TiN that promotes lithium polysulfides nucleation and fast conversion into insoluble Li2S. The assembled battery showed a high specific capacity, high rate capability and ultra-long cycling performance. A low current density (0.3C) test showed a capacity of 927 mA h g−1 after 300 cycles (92% capacity retention). More promisingly, in ultra-long cycling tests (up to 2000 cycles at 1C), capacity retentions of 73% and 67% were respectively achieved for sulfur loadings of 3.1 and 4.3 mg cm−2. The unique heterostructure design and the simple preparation technology are expected to promote the practical use of Li–S batteries with outstanding capacity and cycling performances.
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| Fig. 3 Li–S batteries with carbon/metal compound-based interlayers. (a) Schematic configuration for a Li–S battery with a graphene/TiO2 interlayer, (b) typical cross-sectional scanning electron microscopy (SEM) images of a fresh cathode with a graphene/TiO2 interlayer, and (c) cycling stability of a cathode with a graphene/TiO2 interlayer at 2 and 3C. Reprinted with permission from ref. 88. Copyright 2015, Wiley-VCH. (d) Typical SEM image of a V2O5-decorated carbon nanofiber (VCNF), and (e) long term cycling performance of S/CNF/Li and S/VCNF/Li cells at 3C. Reprinted with permission from ref. 93. Copyright 2017, Wiley-VCH. (f) Schematic diagram of an electrode structure with a functional MnO2/graphene oxide/carbon nanotube (G/M@CNT) interlayer, and (g) prolonged cycling performances of electrodes with/without the G/M@CNT interlayer at 1C. Reprinted with permission from ref. 94. Copyright 2017, Wiley-VCH. | ||
The mechanism of V2O5 and MnO2 for polysulfide trapping is quite different from TiO2, which is decided by the different redox potentials of these oxides. The higher redox potentials (>3 V) of V2O5 and MnO2 could oxidize polysulfides and anchor the products, while the lower redox potential (<2 V) of TiO2 presents only physical adsorption ability (S–Ti–O).83 Recently, Cui and co-workers calculated that layered structure V2O5 had strong chemical interaction with Li2Sn clusters.103 Nazar et al. proposed that V2O5 could act as a redox mediator to oxidize polysulfides to thiosulfate/polythionate groups and chemically bond them on the surface of reduced metal oxide.83 As expected, V2O5 delivers a high redox potential of 4.0–2.0 V (vs. Li/Li+) and a theoretical capacity of 296 mA h g−1, which is competitive to be the most suitable decoration material matching with a pure carbon interlayer.104 Based on the above mentioned theory, a novel V2O5 decorated carbon nanofiber (VCNF) membrane was synthesized and utilized as an interlayer in Li–S batteries (Fig. 3d).93 The well-decorated V2O5 component not only anchors polysulfides through strong chemical interactions, but also effectively suppresses the cell's self-discharge behavior due to its voltage regulation function. As a result, the Li–S battery with a VCNF interlayer exhibited a high rate capability (1432, 1059, 953, 849, 757 and 709 mA h g−1 at 0.1, 0.3, 0.5, 1, 3 and 5C, respectively) and excellent capacity retentions at both low and high current densities with 76% after 250 cycles at 0.3C and 71% after 1000 cycles at 3C, respectively (Fig. 3e). It has been recently reported that the oxygen groups from MnO2 can react with polysulfides to form surface-bound intermediates, i.e., S2O32− species, preventing polysulfide dissolution, and prompt the surface adsorption of polysulfides because it possesses a strong electrostatic attraction (S–Mn–O) to sulfur species.82 Ultrathin MnO2/graphene oxide/carbon nanotube (G/M@CNT) interlayers were developed as efficient polysulfide-trapping shields for high-performance Li–S batteries (Fig. 3f).94 The G/M@CNT interlayer provides a physical shield against polysulfide shuttling and chemical adsorption of polysulfides by MnO2 nanoparticles and graphene oxide sheets. The synergetic effect of the G/M@CNT interlayer enables the production of Li–S cells with high sulfur loadings (60–80 wt%), a low capacity decay rate (∼0.029% per cycle over 2500 cycles at 1C), high rate performance (747 mA h g−1 at a charge rate of 10C), and a low self-discharge rate with high capacity retention (Fig. 3g). A free-standing hybrid interlayer composed of interlaced 1D graphene nanoscrolls and MnO2 nanowires was fabricated for Li–S batteries.95 The well-designed hybrid interlayer not only exhibited enhanced electronic and ionic conductivities, but also manifested strong physical/chemical interactions to control the shuttling of polysulfides and ensure their continuous reutilization. As a result, the assembled cell retained a reversible discharge capacity of 545 mA h g−1 even after 400 cycles at the high 4C rate, corresponding to an ultralow capacity decay of 0.08% per cycle.
With the demand for strong interaction with polysulfides and high conductivity, metal sulfides have been applied in interlayers for Li–S batteries. Metal sulfides have several intrinsic benefits: (1) the strong sulfiphilic property to sulfur-containing species and (2) low lithiation voltages vs. Li/Li+, which can avoid overlap in the working voltage window of Li–S batteries.31 Pyrite-type CoS2 has been proven to have high catalytic activity in polysulfide reduction and possesses an appreciable conductivity of 6.7 × 103 S cm−1 at 300 K. The formed Li–S bond between CoS2 and chain Li2Sn/Li2S can effectively alleviate the diffusion of polysulfides into the electrolyte. In particular, the weak van der Waals force between CoS2 and Li2Sn/Li2S can well preserve the integrity of the Li–S bond in Li2Sn/Li2S.105 Inspired by this, hierarchically porous CoS2/carbon paper was applied as an interlayer for capturing polysulfides through physical adsorption and chemical bonding in a working Li–S cell.97 The sulfur cathode delivered a high initial capacity of 1239.5 mA h g−1 at 0.2C and retained a reversible capacity of 818 mA h g−1 after 200 cycles. More recently, Goodenough et al. reported a Li–S cell with excellent cycle life and rate performance by using interlayers of tungsten disulfide (WS2) supported on carbon cloth.98 WS2 is a well-known catalyst used for hydrodesulfurization because of its strong adsorption of sulfur and sulfides, thus providing superior adsorption of soluble polysulfides.106 The polysulfides trapped by the dangling sulfur bonds on the edges of the WS2 particles disproportionate into lower-order polysulfides before being reduced to Li2S by electrons from the anode via the carbon cloth. The carbon cloth acts as a physical barrier blocking polysulfide migration and provides fast electron transfer between the cathode current collector, while the supported WS2 particles adsorb soluble polysulfides. As a result, the WS2/S electrode showed an excellent cycling stability with 72.5% capacity retention at the 500th cycle (0.5C) and rate capability (701.8 mA h g−1 at a 5.0C rate). Functionalized boron nitride nanosheets (FBNs) with positively charged amino groups have also been proved to be promising interlayer materials, since the polysulfides can be trapped by these positively charged surfaces and easily released during discharging and charging processes.107 A thin film of a FBN/graphene composite as an interlayer can effectively decrease the charge transfer resistance, entrap the polysulfides on the cathode surface, and exhibit ultrahigh cycling abilities as compared to the batteries without any interlayer. The interlayers suppress the polysulfide shuttle leading to a low capacity degradation rate of 0.0067% and 0.0037% per cycle, measured over 1000 cycles at current densities of 1 and 3C, respectively.
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| Fig. 4 Li–S batteries with polymer-based interlayers. (a) Schematic cell configuration of rechargeable Li–S batteries with a polypyrrole nanotube film (PNTF) interlayer, and the corresponding photograph and TEM image of PNTF, (b) the prolonged cycle performance of Li–S batteries with PNTF at 0.5C. Reprinted with permission from ref. 111. Copyright 2015, Elsevier. | ||
Considering the specific electrochemical process of Li–S batteries, the concept of introducing an interlayer brings a new configuration for high-performance Li–S batteries. Generally, interlayers should have porous, conductive, and flexible features, which can function as a polysulfide inhibitor, current collector and structural stabilizer for the battery system. First, the porous interlayers can adsorb the polysulfides generated during the charge/discharge process, mitigating the shuttle effect and alleviating the corrosion of the lithium anode. To improve the efficiency as a polysulfide inhibitor, rational designs of porous structures and the surface properties of the interlayer are highly required. One ideal porous structure for the interlayer is a hierarchical porous structure with a micro–meso–macroporous interconnected structure, which is favorable for both electrolyte permeation and polysulfide adsorption. Besides, gradient or layered structures are also promising to slow down the polysulfide permeation process through the interlayer. Furthermore, due to the strong affinity with polysulfides, hetero-atom doping and polar inorganic compounds, such as transitional-metal oxides, sulfides, and carbides are promising candidates for interlayers with high trapping efficiency for polysulfides. Second, in order to reduce the charge transfer resistance for the sulfur cathode, an interlayer with higher conductivity and better contact with the cathode are strongly considered. The interlayer acted as an upper current collector to facilitate the sulfur utilization, contributing to a higher capacity with better cycling stability. For pursuing high conductivity and intimate contact with the sulfur cathode, a hybrid structure with a metal framework and carbon nanomaterials decorated on the surface of the metal framework is greatly recommended, in which the metal framework provides a long-range conducting network while the carbon nanomaterials ensure the intimate contact with the cathode. Last, the flexibility of the interlayer also ensured the robust mechanical property, which accommodated the volume change in the sulfur materials and preserved the structural stability of the sulfur cathode. Hence, a highly stable, self-woven, and self-standing skeleton, such as flexible membranes constructed by long CNTs and carbon nanofibers, is suitable for the design of an interlayer with enhanced structural stability. In summary, the wise combination of good mechanical stability with a highly conductive framework, and a rational design of a porous structure together with suitable surface modification is necessary for the next-generation of high-performance interlayers for Li–S batteries.
:
1, v
:
v). Moreover, the resulting carbon-coated separator is only 0.2 mg cm−2 while the weight of the Celgard separator is 1.0 mg cm−2, which avoids the unnecessary increase of cell weight and unsatisfactory decrease of energy density. Following a similar strategy, a straightforward coating modification of the commercial separator with mesoporous carbon is also proved effective to enhance the cycling performance of Li–S batteries.124 The mesoporous structure of carbon can not only provide numerous void-spaces for the physical trapping and confinement of polysulfides, but also accommodate volume variation of the sulfur cathode during the cycling process. The resulting Li–S cell with a mesoporous carbon-coated separator exhibited a high reversible capacity of 723 mA h g−1 after 500 cycles at 0.5C, with a degradation rate of only 0.081% per cycle with an electrolyte of 1 M LiTFSI and 0.25 M LiNO3 in DOL/DME (1
:
1, v
:
v). Apart from carbon black and mesoporous carbon, carbon nanomaterials such as CNTs and graphene are also employed for separator modification. For example, a single-wall carbon nanotube (SWCNT)-modulated separator that can be prepared in various sizes using an vacuum-filtration approach, showed great potential as a functional separator for effective stabilization of a high-loading sulfur cathode in Li–S batteries (Fig. 5a).129 The long-range SWCNTs connect with each other and form a crisscrossing spider net-like network coating on one side of a Celgard separator that greatly mitigates the diffusion of polysulfides (Fig. 5b). Besides, from the micropore analyses, SWCNTs possess a high micropore surface area of 189 m2 g−1 with small micropore sizes mainly in the range of 0.52–1.24 nm, which can filter out the dissolved polysulfide species (1.0–1.8 nm). Also, SWCNTs possess a specific surface area of 527 m2 g−1 which provides a more accessible reaction area for reactivating the trapped active materials. Benefiting from these advantages, the SWCNT-modulated separator resulted in a Li–S cell with a small capacity fading rate of only 0.18% per cycle over 300 cycles at C/5 in an electrolyte of 1.85 M LiCF3SO3 and 0.1 M LiNO3 in DOL/DME (1
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v), much lower than that (1.3% per cycle) of a pristine Celgard separator. More recently, scaled-up fabrication of porous-graphene-modified separators was reported.152 The fabrication of porous-graphene-modified separators was readily scaled-up for assembling and evaluating Li–S pouch cells with a large areal sulfur loading of 7.8 mg cm−2 and the initial discharge capacity was 1135 mA h g−1 at a current density of 0.1C in an electrolyte of 1 M LiTFSI and 1 wt% LiNO3 in DOL/DME (1
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v).
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| Fig. 5 Li–S batteries with functionalized polyolefin-based separators. (a) Schematic and SEM images of the spider net-like SWCNT-modulated separator configuration, and (b) the improvement mechanism of the SWCNT-modulated separator. Reprinted with permission from ref. 129. Copyright 2016, Wiley-VCH. (c) Schematic of metal–organic framework@graphene oxide (MOF@GO) separators in Li–S batteries. The enlarged image illustrates the MOF pore size (approximately 9 Å), which is significantly smaller than that of the polysulfides (Li2Sn, 4 < n ≤ 8). (d) Cycling performance at a rate of 1C over 1500 cycles with MOF@GO separators and over 1000 cycles with GO separators. Reprinted with permission from ref. 138. Copyright 2016, Nature Publishing Group. (e) Schematic of a Li–S cell with ion selective membranes, in which the polysulfide anions are limited to the cathode side, (f) the change in discharge capacities and coulombic efficiency vs. the cycle number at a current density of 1C. Reprinted with permission from ref. 147. Copyright 2014, Royal Society of Chemistry. | ||
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v). Giebeler et al. developed a novel RuO2 nanoparticle-embedded mesoporous carbon-coated separator that utilizes a catalytic oxide for facilitating the trapping and redox reaction of polysulfide.137 The RuO2–carbon hybrids showed high adsorption ability of polysulfide and enable the reutilization of the adsorbed polysulfide owing to the catalytic feature of RuO2 nanoparticles, thus leading to effective stabilization and better utilization of the sulfur cathode. Zhou et al. reported a metal–organic framework (MOF)-based separator that functions as an efficient ionic sieve towards polysulfides diffusing to the anode with a negligible effect on the transfer of lithium ions (Fig. 5c).138 The chosen Cu3(BTC)2 MOF materials possess highly ordered micropores with a size window of about 9 Å, which are much smaller than the diameters of lithium polysulfide (Li2Sn, 4 < n ≤ 8), thus making them excellent candidates as ionic sieves to mitigate the polysulfides. As a result, the cell with this MOF-based separator exhibited a low capacity decay rate (0.019% per cycle over 1500 cycles) (Fig. 5d). Kim et al. presented a separator coated with poled barium titanium oxide (BaTiO3) that can form permanent dipoles upon an electric field, which were found to be effective for preventing polysulfide from migrating across the separator through electrostatic repulsion.139 The ferroelectric character of BaTiO3 can align the dipoles in BaTiO3 particles and render the dipoles permanently polarized even after the electric potential is shut off. Besides, the BaTiO3-based separator can greatly restrain thermal shrinkage of the polyethylene separator at high temperatures, thus enhancing the safety of the cell. As a consequence, the Li–S cell with the BaTiO3-based separator greatly improved the cycling performance with 82.8% retention after 50 cycles.
In addition to the above-mentioned material modified separators, multi-component modifications, e.g. carbon/polymer or carbon/metal oxide hybrid materials, have been investigated to produce composite separators with multi-functions. Multi-component coating layers such as mesoporous carbon/polyethylene glycol (PEG),153 CNT/PEG,154 C/PVDF,155 CNT/polyaniline nanofiber,156 graphene oxide/Nafion,157 CNT/Al2O3,158 and nitrogen-doped graphene/nickel–iron layered double hydroxides,159 which combine the advantage of high conductivity of carbon materials with high trapping capability for polysulfides of polymers/metal oxides, have shown great potential to improve the rate and cycling performance of Li–S batteries.
The progresses in functionalized separators open up a new direction towards high-performance Li–S cells. The separators could be modified by electrically conductive materials, which act as an upper current collector to improve the electrochemical performance of cathode materials, or ion selective polymer or metal oxides, which can inhibit the diffusion of polysulfides by either physical confinement or chemical interactions. Multi-functional separators are effective to improve Li–S cells or even other battery systems with high-rate performance and long cycle life.
Nafion ionomer film, a copolymer of tetrafluoroethylene and perfluoro vinyl ether, is well-known for its excellent stability, high cationic conductivity and unity transference number. As a result, a thick lithiated Nafion ionomer film (50 μm) was directly used as a functional separator for Li–S cells.160 The –SO3− groups in Nafion channels allow the positively charged Li+ to freely diffuse through the separator, whereas the movement of the negatively charged polysulfide was inhibited due to the electrostatic repulsion. The improvement in cycle performance and coulombic efficiency was due to the inhibited transport of polysulfide anions through the ionomer film, which helped to decrease the loss of active mass and the corrosion of the Li electrode, and inhibit the shuttle phenomenon. Manthiram and his co-workers further improved the cell structure by using a lithiated Nafion membrane as a separator and a high-surface activated carbon nanofiber as a cathodic interlayer for Li–S batteries.161 The Li–S battery system with the lithiated Nafion membrane and the sandwiched cathode exhibited significantly enhanced cyclability relative to the cells with the traditional liquid-electrolyte integrated porous separator. However, the voltage (vs. Li/Li+) of the second discharge plateau for the cell was dramatically reduced from 2.1 V to 1.9 V, evidencing a high ion transport resistance caused by the Nafion membrane thickness. At the same time, the Nafion film increased the polarization, which eventually degraded the energy efficiency of the battery. The combinations between the Nafion monomer films and other membranes may alleviate these drawbacks. PAN has high electrochemical performance due to the dipole interactions between nitrile groups in PAN and Li+ in the electrolytes. The PAN separators can also reduce the sizes of lithium dendrites owing to the viscoelastic polymer by mechanically suppressing the dendrite formation. Zhu et al. made a highly porous PAN/graphene oxide nanofiber membrane for Li–S batteries.162 The schematic model and mechanism of inhibiting polysulfide diffusion of the separator are shown in Fig. 6a. Due to high energy binding between nitrile groups and Li2S/polysulfides and the electrostatic interactions between GO and negatively charged species (Sn2−), the PAN/graphene oxide separator can effectively block the polysulfide migration and further enhance the utilization of the active material. The highly porous structure of the membrane made the separator have excellent electrolyte wettability, high ionic conductivity, and rapid ionic transportation. After 100 cycles, the cell with a PAN/GO separator can still deliver a high capacity of 597 mA h g−1 in the electrolyte of 1 M LiTFSI and 1 wt% LiNO3 in DOL/DME (1
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v), which is 38% higher than that of the cell with a polypropylene separator (Fig. 6b). In addition, a low capacity retention loss (5%) could be achieved even after a resting time of 24 h, indicating the excellent anti-self-discharge capability of the PAN/graphene oxide nanofiber membrane.
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| Fig. 6 Li–S batteries with functionalized novel material-based separators. (a) Schematic illustration of the Li–S cell with a PAN/GO separator. (b) Cycling performance of Li–S cells with polypropylene (PP), PAN, and PAN/GO separators at a current density of 0.2C. Reprinted with permission from ref. 162. Copyright 2016, Elsevier. (c) Schematic of polysulfide diffusion in Li–S cells with pristine glass fiber (PGF, left) and carbon-coated glass fiber (CGF, right) during discharge. (d) Cycling performance of Li–S cells with PGF and CGF at a current density of 0.2C. Reprinted with permission from ref. 165. Copyright 2016, Elsevier. | ||
In addition to organic polymer-based separators, glass fiber membranes have received attention because they have a highly porous structure, excellent electrolyte wettability, and superior thermal stability, which makes them quite suitable for application as a separator in Li–S batteries. It has been reported that a glass fiber membrane could lead to large electrolyte intake and consequently high ionic conductivity when placed in the electrolyte, facilitating rapid ionic transportation. In 2015, a hybrid separator composed of a glass fiber membrane and Celgard microporous PP/PE membrane was developed for Li–S batteries by Xia and coworkers.163 Their results showed that the cell with this hybrid separator in DOL/DME (1
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v) containing 1 M LiTFSI delivered a specific capacity of 1050 mA h g−1 at the 10th cycle with a current density of 0.2C, which was significantly higher than that (450 mA h g−1) achieved by the cell with the Celgard membrane. However, the use of hybrid separators would decrease the gravimetric and volumetric energy density of the cells, as well as increase the resistance of the cell. In this regard, the direct use of glass fiber as the separator for Li–S batteries has been reported.164 It was shown that glass fiber could increase the intake of soluble polysulfide intermediates, thus preventing the diffusion of the intermediates to the Li anode. Moreover, the membrane had intrinsic thermal resistance due to the borosilicate structure. All of these factors provided a high retention capacity of 617 mA h g−1 after 100 cycles at a current density of 0.2C with 1 M LiTFSI and 0.1 M LiNO3 in DOL/DME (1
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v) as an electrolyte. A possible concern for the direct application of glass fiber in Li–S batteries is the poor flexibility of the glass fiber material. Coating the glass fiber separator with a conductive carbon layer further improves the battery performance.165 The carbon layer not only acts as a barrier to inhibit the diffusion of soluble polysulfide species at a high S loading of 70% but also reduces the cell resistance and serves as a second current collector for S (Fig. 6c). A Li–S battery with the carbon-coated glass fiber separator showed an initial discharge capacity of 1352 mA h g−1 at 0.2C and a columbic efficiency of 97.6% after 200 cycles (Fig. 6d), as well as good high-rate response up to 4C with 1 M LiTFSI and 0.1 M LiNO3 in DOL/DME (1
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v) as an electrolyte. In addition to carbon, other organic macromolecules such as melamine formaldehyde,168 graphitic carbon nitride (g-C3N4),169 and few-layered Ti3C2 nanosheets170 have been introduced for modification of the glass fiber membrane to fabricate functional separators for Li–S batteries. These coatings can either improve the thermal stability of the separators at elevated temperatures, enhance the adsorption capacity for polysulfides, or decrease the internal resistance of the cell.
Much progress has been made in the search for alternatives to polyolefin separators. Both non-polyolefin polymeric separators and ceramic separators have been reported to be potential candidates for applications in Li–S batteries. However, there are inherent limitations for practical application of separators based on new materials. For example, functional polymeric separators such as Nafion improve the cell performance by the inhibition of polysulfide shuttling, while the extra resistance for lithium ions is inevitable. Therefore, a reasonable balance between the polysulfide blocking efficiency and lithium ion flux as well as the separator thickness and safety concerns should be taken into consideration. For inorganic ceramic separators, a possible concern is the poor mechanical stability despite their superior thermal stability. Therefore, for future studies, significant efforts should be devoted to further improving the performance of these separators and understanding the relationship between their properties and battery performance.
In general, a battery mainly consists of two electrodes: a cathode and an anode, separated by a polymer separator. If S/lithium polysulfides can be confined in the cathode side and be efficiently reused during cycling, the cycling stability and rate capability of the Li–S battery will be improved. With these considerations, a unique sandwiched structure was designed with pure sulfur sandwiched between two carbon layers. The sandwiched structure can be fabricated from either assembly of separated membranes172 or integrated flexible architectures by doctor-blading173,174 or vacuum filtration techniques.175 Cheng et al. reported a unique sandwich structure with pure sulfur between two graphene membranes.172 One graphene membrane was used as a current collector (GCC) with sulfur coated on it as the active material, and the other graphene membrane was coated on a commercial polymer separator (G-separator) (denoted as GCC/S + G-separator, as illustrated in Fig. 7a and b). When the discharge current density was increased to 1.5 and 6 A g−1, the battery with a GCC/S + G-separator still delivered capacities as high as 1000 and 750 mA h g−1, respectively, which are 2 and 50 times higher than those of the battery with Al foil/S + separator tested under the same conditions. The sulfur electrode exhibited good long-term cycling stability and retained a capacity of 680 mA h g−1 at a current density of 1.5 A g−1 for 300 cycles with a Columbic efficiency above 97% in DOL/DME (1
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v) with 1 M LiTFSI and 0.5 wt% LiNO3, and the capacity decay was only 0.1% per cycle (Fig. 7c). Moreover, a free-standing integrated cathode with a sandwiched structure was synthesized using a three-step vacuum-assisted filtration method.175 First, the thin carbonaceous bottom layer was prepared by filtration of carbon nanotube/nanofibrillated cellulose (CNT/NFC) solution, followed by ultrasonicating a dispersed solution containing nitrogen-doped graphene/sulfur and CNT/NFC, then filtering to form the middle active layer. Finally, the upper thin carbonaceous layer was prepared the same as in the first step. Interconnected CNT/NFC layers on both sides of the active layer can entrap polysulfide species and supply efficient electron transport. In particular, the electrode with a high areal sulfur loading of 8.1 mg cm−2 exhibited an areal capacity of ∼8 mA h cm−2 and an ultralow capacity fading of 0.067% per cycle over 1000 discharge/charge cycles at C/2 rate in DOL/DME (1
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v) with 1 M LiTFSI and 2 wt% LiNO3, while the average Columbic efficiency is around 97.3%, indicating good electrochemical reversibility. Guo et al. further designed an integrated flexible cathode architecture consisting of a carbon/sulfur/carbon sandwiched structure spread directly on a polypropylene separator (CSC@separator) using the simple doctor-blading technique.173 Commercial sulfur and Super P carbon were used as raw materials to be coated on the polypropylene separator as the sulfur layer and carbon layer, respectively. An illustration of the cell configuration using a conventional electrode and the CSC@separator electrode is shown in Fig. 7d and e. The CSC sandwiched layers are directly coated on the separator without using Al foil as a substrate, greatly reducing the weight of the electrode (the weight of the substrate is reduced by 78%) and exhibits excellent flexibility. The layered carbon/sulfur/carbon sandwich structure is clearly confirmed by cross-sectional scanning electron microscope image and elemental mapping results (Fig. 7f and g). The CSC@separator electrode exhibited good long-term cycling stability with the capacity stabilized around 730 mA h g−1 at 0.6C after 500 cycles in DOL/DME (1
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v) with 1 M LiTFSI and 2 wt% LiNO3, corresponding to 71.2% capacity retention and a small capacity fading of only 0.058% per cycle.
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| Fig. 7 Schematic of a Li–S battery with (a) the conventional electrode configuration: Al foil/S + separator, and (b) a sandwiched electrode configuration: graphene current collector (GCC), sulfur cathode, and graphene coated separator (GCC/S + G-separator). (c) Cycling stability of the Li–S batteries with the GCC/S + G-separator at 1.5 A g−1 for 300 cycles. Reprinted with permission from ref. 172. Copyright 2014, Wiley-VCH. Illustration of Li–S cell configurations employing (d) conventional electrodes and (e) carbon/sulfur/carbon (CSC) integrated sandwich-structured electrodes. (f) Cross-section of the CSC@separator electrode and (g) corresponding elemental mapping. Reprinted with permission from ref. 173. Copyright 2016, Wiley-VCH. | ||
These carbon/sulfur/carbon sandwiched structures exhibit several distinguished advantages listed as follows: (1) the two carbon layers on both sides of the sulfur electrode provide excellent electrical conductivity, acting as double current collectors from top to bottom to accelerate electron transport into the active material. (2) The sandwiched structure can accommodate the large volumetric expansion of sulfur during lithiation, preventing pulverization of the active material and maintaining the integrity of the whole electrode. (3) The double carbon layers can act as sulfur reservoirs during cycling when part of the sulfur migrates inside the carbon membranes. (4) The carbon layer beside the separator would block the migration of polysulfides from the S cathode to the Li anode, resulting in suppression of the shuttling effect and improved long-term cycling stability. (5) Because the density of carbon is only one quarter of that of an Al-foil current collector, the bottom carbon layer replacing the traditional Al-foil current collector can further improve the specific energy density when assembled into a battery. (6) Furthermore, the surface roughness of carbon materials can improve the adhesion of sulfur to it and lower the impedance and polarization of the Li–S batteries. Therefore, compared to the conventional Li–S battery configuration, these properties provide the newly designed Li–S batteries with long cycling life and excellent rate performance. In addition, this design avoids any surface modification of sulfur particles and simplifies the fabrication of sulfur cathodes, giving it strong potential for the industrial production and application of Li–S batteries.
While developing advanced barrier layers contributes to improved electrochemical performance, several issues should be addressed. First, the secondary barrier layers should cut down the direct contact of sulfur with the bulk electrolyte and effectively block the diffusion of the polysulfides, so a compact coating on the cathode is ideal for this purpose by confining polysulfides inside it. Second, the introduction of secondary barrier layers increases the weight of inactive components and leads to a decreased sulfur content based on the whole cathode, as well as unexpectedly blocks Li ion diffusion to some extent because of their large thickness. Therefore, the secondary barrier layers should be thin enough to guarantee fast ion diffusion through it and reduce the unnecessary weight to enhance the energy density of the whole cell. Thus, a well manipulated approach is needed for preparation of the ultra-thin coating. Meanwhile, the extra coating layer or interlayer in the system inevitably increases the electrolyte uptake, which also has a negative effect on the gravimetric and volumetric energy density of the Li–S cells. Nevertheless, for most studies, the reported electrolyte/sulfur ratios are often much higher than should be used in a practical Li–S batteries to ensure a high energy density (less than or equal to 4 μL mg−1). Therefore, more work needs to be done to improve the electrochemical performance and energy density of Li–S batteries with the use of small amounts of electrolyte. Third, the secondary barrier layers must be robust and conductive so that they can act as an upper current collector, where the captured polysulfides inside the secondary barrier layers can be reused effectively. Moreover, in order to achieve a high specific energy for Li–S batteries for practical applications, more attention should be paid to cell engineering, with high sulfur loading and scalable fabrication approaches taken into consideration. Thus, integrated cell configurations may be an alternative solution since they combine several advantages such as lightweight, good conductivity, efficient polysulfide reservoir, and mechanical flexibility. Therefore, compared to the conventional Li–S battery configuration, these properties provide the newly designed Li–S batteries with long cycling life and excellent rate performance. In addition, emerging research interests have also been focused on soft-package Li–S batteries and their real application, which is an inevitable tendency for the development of Li–S batteries.
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