Photothermal effect promoting the reconstruction and mass-energy transfer for the enhancement of three-dimensional confinement catalysis

Tingting Xia a, Bingyuan Zeng a, Jingwen Jiang a, Tenghu Wu b, Weiying Pang a, Wenjing Wang *b, Jie Zhang c and Kun Zhao *a
aHebei Key Lab of Power Plant Flue Gas Multi-Pollutants Control, Department of Environmental Science and Engineering, North China Electric Power University, Baoding 071003, P. R. China. E-mail: zhaokun@ncepu.edu.cn
bSchool of Life Sciences, Institute of Life Sciences and Green Development, Hebei University, Baoding 071002, P. R. China. E-mail: wangwenjing@hbu.edu.cn
cCentre for Wireless Innovation, Queen's University Belfast, BT3 9DT Belfast, UK

Received 1st September 2024 , Accepted 19th February 2025

First published on 21st February 2025


Abstract

Photothermal catalysis, as an emerging technology, has attracted much attention owing to its high efficiency and excellent sustainability. Current industrial processes integrating solar energy with fossil fuels for large-scale chemical production remain hindered by several challenges, including dynamic catalytic site restructuring that alters product selectivity and progressive catalyst deactivation that compromises economic viability. Therefore, a reasonable structural design could enormously enhance the mass and energy transfer during catalytic reactions. Considering the complexity of the reaction micro-environment, catalytic site reconstruction plays a crucial role in dynamic photothermal catalysis. Taking into account the spatial and temporal reaction processes, this review is focused on the latest progress of the catalytic sites confined to different three-dimensional (3D) structures. Initially, we provide an introduction to the mechanism of photothermal reaction on 3D structures, focusing on the mass and energy transferring pathways and the corresponding reactions. Subsequently, several typical distribution types of the catalytic sites are discussed, emphasizing that various 3D configurations modified with different types of catalytic sites would drive different reactions, including the biological enzyme site interaction process. We further elucidate the dynamic reconstruction of active sites under varying microenvironmental conditions, primarily induced by small-molecule adsorption and weak interfacial fields. Moreover, the applications of photothermal 3D materials are discussed under realistic reaction conditions, opening a new window for filling the gap between micro-structure and macro-process in catalysis. Finally, we briefly summarized the future challenges in solar-assisted catalytic engineering.


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Wenjing Wang

Wenjing Wang received her PhD degree in Chemical Engineering from the University of Queensland, Australia, in 2019. She is currently a Research Professor at Hebei University and has been appointed as a Provincial Distinguished Expert in Hebei Province, China. Her research areas include carbon utilization technologies, photocatalytic technologies, photothermal catalytic technologies, and the design and construction of catalysts. She has published over 30 high-impact academic papers in international journals, with an h-index of 18, and they have been cited more than 800 times.

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Kun Zhao

Kun Zhao received his PhD degree in Metallurgy Physical Chemistry in 2017 from the University of Science and Technology Beijing and National Center of Nanoscience and Technology. He worked as a Postdoctoral Research Fellow in Griffith University, Australia, from 2017 to 2019. He has published more than 50 research papers in international journals (h-index 30), and the total citation number is more than 7000. He has attended and held the funding from the National Natural Science Foundation of China and the Natural Science Foundation of Hebei Province. He is currently an Associate Professor at North China Electric Power University.


1. Introduction

The field of catalytic science and technology has been attracting extensive attention owing to its high efficiency, prominent bridge-linking role, and interdisciplinary feature.1–3 As the central determinant of industrial catalytic processes, rational catalyst design must address both structural compatibility with reactor configurations and fundamental understanding of multiscale structure-activity relationships bridging microscopic science and macroscopic engineering.4–6 Generally, researchers consider catalyst structure and its performance, but the detailed process of mass and energy transfer is often ignored.7–10 The emerging photothermal catalysis presents huge potential in energy and materials fields in improving the energy efficiency and catalytic technique coupling with solar light.11–14

3D porous structures have inherent spatial-confinement effects, which endow this type of materials with many unique properties on various catalysis processes, especially for photothermal processes with different transfer pathways of the light energy and reactant species.15–17 Under the complex fluid-gas conditions, the spatially distributed catalytic site could adsorb the environmental species to form a newly reconstructed site structure with better catalytic performance.18–20 This influence should urgently be evaluated at the industry operation level. Notably, 3D photothermal materials exhibit distinct advantages:21,22 (1) tunable porous architectures enabling precise metal nanoparticle deposition and surface functionalization,23 (2) 3D arrangement of catalytic sites optimizing gas-phase reactant accessibility,24,25 and (3) nanoconfinement effects enhancing reaction kinetics through activated molecular stabilization.26

As for the applied photothermal 3D materials, in order to protect the catalytic site from being poisoned by harmful molecules, a hierarchical 3D structure in the form of a shell or hollow structure is used to pack the catalytic site.27,28 However, the reachable molecules may contact with these confined sites, under the influence of the external driven force or environmental effects (field effects and adsorbed species coordination effects), which induce active site structure transformation, leading to better mass-energy transfer.29,30 Therefore, we can utilize these external field effects to drive inner-pore catalytic reactions, aiming to improve the efficiency and selectivity by precisely manipulating the micro-environment. However, in engineering applications, the reconstruction effect under harsh conditions could cause deformations in the three-dimensional structure of the catalyst, subsequently leading to the deactivation of catalytic sites.31,32 Therefore, it is necessary to review the catalytic site confined to the 3D structure that was employed in the industry fluid reaction.

This review first emphasizes the reaction processes and mechanisms of photothermal catalysis under 3D confinement conditions. It illustrates how the spatial positions of catalytic sites affect the transfer of mass and energy during dynamic catalysis. Additionally, the influence of field-induced structural reconstruction is discussed on mass and energy transfer. Furthermore, this review summarizes the relationship between site dispersal and catalytic performance, highlighting how these factors interplay with practical industrial processes such as reactor design. Finally, we conclude and provide a perspective on the design of catalysts and their applications in industrial catalysis.

2. Mechanism of 3D photothermal catalysis

3D materials are often used for photothermal catalysis owing to their unique confinement effect, which plays a crucial role in enhancing light absorption, heat generation, and catalytic activity.33,34 Generally, as elementary structures associated with the confinement effect, pores are constructed by gathering multiple catalytic surfaces to further form a confined void, protecting the activity of catalytic sites and promoting the stability of catalytic reactions.35 Different from the quantum confinement effect,36 void confinement would influence the mass-energy transfer and light-heat synergetic process, which would lead to different mechanisms of photothermal reactions in kinetics and thermal dynamics.37

Traditionally, there are three pathways involved in photothermal catalysis: photocatalysis, thermal catalysis, and photothermal catalysis.38 The photocatalyst absorbs visible light and provides enough energy to excite the electrons in the catalyst.39 As shown in Fig. 1a, when the photon energy (hv) exceeds the bandgap energy (Eg), electrons in the valence band are photoexcited to the conduction band, generating spatially separated electron–hole pairs.40,41 These photogenerated electrons and holes could then migrate to the surface sites where they participate in redox reactions with adsorbed reactants (e.g. CO2 molecules and water).42–45 Notably, there are more crystal defects in the 3D confined void, causing electrons and holes to recombine for heating effect enhancement, thus reducing the number of effective charges participating in the photocatalytic reaction.46 Especially, in terms of the electron–hole recombination process, the localized temperature at the defects increases, altering the reaction balance and influencing the catalytic reaction rate.47


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Fig. 1 Photothermal mechanism and reaction. (a) Process and mechanism of photocatalytic carbon dioxide conversion; (b) thermal conductivity pathway (reproduced with permission from ref. 48, copyright 2018 by Elsevier); and (c) mechanism of photothermal catalytic oxidation (reproduced with permission from ref. 49, copyright 2024 by the American Chemical Society).

For thermal catalysis, the catalysts reduce the activation energy needed for chemical reactions.50–52 Besides, it is essential to use materials with superior thermal conductivity to obtain high thermal catalytic efficiency.53 As shown in Fig. 1b, the diamond-foam copper material exhibited a 3D continuous diamond network structure, and its inherent confined structure effectively reduced phonon–phonon and phonon-boundary scattering.48,54 Generally, excessively large network gaps can lead to enhanced sound wave scattering, reducing phonon propagation efficiency. When the gaps are moderate in size and have a high degree of connectivity, phonons can transmit freely between the gaps, increasing the transmission speed. Thus, the thermal conductivity of this 3D material was significantly improved, which facilitated the transfer of heat generated during the reaction, preventing catalyst deactivation caused by localized high temperature.55,56 However, the excessively high thermal conductivity of the material could cause heat loss before reaching the optimal reaction temperature.57 Therefore, it is important for thermal catalysis to reasonably regulate the thermal conductivity of the 3D materials.

The photothermal catalytic process combines the excellent features of photocatalysis and thermal catalysis, overcoming the high energy consumption of traditional thermal catalysis and the low efficiency of traditional photocatalysis.58,59 The 3D confined structures used for photothermal catalysis can enhance the reaction efficiency and accelerate mass-energy transfer via the confinement effect. As shown in Fig. 1c, when volatile organic compounds (VOCs) passed through the photothermal 3D material,60 they reacted with excited electrons in the confined void and were continuously degraded into carbon dioxide (CO2) and methane (CH4) under the heat generated by photothermal conversion.49

To further exhibit the potential of photothermal confined catalysis in reported applications, photothermal synergistic catalysis, plasmonic effect, and synthetic biology method are illustrated.61,62

Photothermal synergistic catalysis, a novel catalytic approach that has emerged in recent years, involves reaction modes such as thermally assisted photocatalysis and photo-driven thermal catalysis.63,64 Two types of photothermal synergistic reactions coupling with confined materials are introduced in the methane dry reforming process.65 As shown in Fig. 2a, the first mode is photo-driven thermal catalysis, where heat is the driving force for the reaction. The 3D catalysts can absorb more light due to the photo scattering in the confined void. Finally, the confined solar light in the 3D pore structure would be transferred into heat through non-radiative relaxation, increasing the localized temperature in the micro-environment and thereby reducing the activation energy for thermal catalysis.66 As shown in Fig. 2b, the second mode is thermally assisted photocatalysis, where the reaction is primarily driven by photogenerated electrons.67 Similarly, the absorbed light can exist for a long time in a 3D structure, which could increase excited electrons. CH4 and CO2 molecules reacted with excited electrons in the confined void and were reduced to carbon monoxide (CO) and hydrogen (H2) under external heat assistance.


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Fig. 2 Research on the synergetic mechanism of photothermal catalysis. (a) Photo-driven thermocatalysis of methane dry reforming reaction and (b) thermal-assisted photocatalysis of methane dry reforming reaction.

One remarkable phenomenon is that the plasmonic effect coupled with the confinement effect shows great potential to enhance the photothermal conversion. Metal nanoparticles (Cu, Ag, Au, etc.) possessing plasmonic effects can absorb light and generate hot charge carriers and heat on localized surfaces, which can activate reactants and reduce the activation energy of the reaction.68,69 If the metal nanoparticles are embedded in other 3D materials (e.g. semiconductors) to form the confined void, they endow the photothermal catalysis reaction with more localized heat and hot electrons (Fig. 3).70


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Fig. 3 Design of a heterostructure with confined voids exhibiting plasmonic catalytic activity (reproduced with permission from ref. 70, copyright 2022 by Wiley).

The 3D materials with photothermal properties are always used in microbial hybrid systems, which usually react on and inside the cell membranes of microorganisms.71 After absorbing light, the material generates electron–hole pairs, and then, the photogenerated electrons are transferred to the cytoplasm of microorganisms or directly bind to specific sites in the internal environment, providing energy for microbial metabolism.72–74 However, photocatalysis generates heat, which not only benefits the growth of microorganisms but also can improve the catalytic efficiency of 3D materials, thereby increasing the output of the composite system. As shown in Fig. 4a, in a constructed InP nanoparticle-S. cerevisiae Δzωf1 hybrid system, non-photosynthetic bacteria75S. cerevisiae Δzωf1 utilizes catalytic sites on its surface to generate photoelectrons for photosynthesis. The active sites generate electron–hole pairs after absorbing light, and then electrons enter the cytoplasm through soluble redox mediators, driving cofactor NADPH regeneration, and promoting the conversion of 3-dehydroshikimic acid into shikimic acid.76


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Fig. 4 (a) Assembly of S. cerevisiae–InP hybrids and rationally designed metabolic pathways (reproduced with permission from ref. 76, copyright 2018 by Science). (b) Schematic of the M. thermoacetica/AuNC hybrid system (reproduced with permission from ref. 77, copyright 2018 by Nature).

Most photothermal microbial catalysis occurs in the cytoplasm, and the electrons generated by the material shuttle into the cytoplasm, which consumes additional energy and sometimes is affected by transmembrane transport.78 Therefore, by allowing photocatalytic materials to generate electrons directly inside the cell through photoexcitation, it can improve energy utilization efficiency. As shown in Fig. 4b, the catalytic sites of AuNCs were successfully transported into the cytoplasm and evenly distributed, with no significant aggregation on the outer membrane of the cell.79 The electrons generated by intracellular AuNCs under photoexcitation are directly used by the redox mediators in the cytoplasm, which are then transferred to the energy transfer system (ETS) in the cytoplasm.77 AuNCs can also act as reactive oxygen species (ROS) inhibitors to maintain high bacterial vitality, enabling bacteria to convert products better and compensating for poor biocompatibility between three-dimensional photocatalytic materials and microorganisms.80

3. Distribution of catalytic sites in 3D structure

As for photothermal catalysts, the spatial distribution of catalytic sites directly affects the adsorption, diffusion, and reaction processes of reactant molecules on the catalyst surface.81,82 Compared to lower-dimensional structures (one-dimensional and two-dimensional), more catalytic sites are participating in the photothermal catalysis reaction in the 3D structure.83,84 Moreover, the confined micro-environments can protect the activity of the catalytic sites.85

3.1. Catalytic sites dispersed in the 3D structure

The catalytic sites in a one-dimensional (1D) structure are linearly arranged along a single direction, which enables the precise control of the reaction pathway.86 Two-dimensional (2D) structures possess a larger surface area and provide more abundant surface-active sites than 1D structures, thereby facilitating reactant adsorption.87 Although 1D and 2D structures may exhibit certain advantages for specific reactions, 3D structures can provide more active sites and reaction pathways (Fig. 5), resulting in higher efficiency and selectivity in complex heterogeneous catalytic reactions.88,89 Therefore, 3D structures can provide greater benefits, particularly in terms of reaction space and potential for intricate multi-step reactions.90,91
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Fig. 5 Schematic illustrations of mass-energy transferring pathways and active-site distribution strategies in (a) one-dimensional (1D), (b) two-dimensional (2D), and (c) three-dimensional (3D) architectures.
3.1.1. Catalytic sites dispersed in the hierarchical structure. The 3D structures, mainly hierarchical and porous structures, exhibit good confinement effects.92,93 As for the hierarchical confined structures (Fig. 6), catalytic sites are confined by one or more shells, synergetically promoting internal mass-energy transfer.94 It is noteworthy that as photons enter the multilevel structure, the energy diminishes progressively. Different layers in hierarchical structures own distinct catalyst functions, endowing the inner layers to be partitioned and reducing side reactions.95
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Fig. 6 Different confinement modes of hierarchical structures (reproduced with permission from ref. 94, copyright 2022 by the American Chemical Society).

Particularly, the core–shell structure, a specific hierarchical structure, is used for photothermal catalysis owing to its synergetic function between the core and the shell. Generally, the core consists of functional catalytic sites responsible for providing catalytic activity, while the shell encapsulates the core and restricts the diffusion of reactant molecules on the catalyst surface.96 In specific core–shell structures, the shell absorbs the light and converts it into hot charge carriers, which would be transferred to the core to interact with reactants.97 As shown in Fig. 7, a photothermal nano-confined core–shell structure was designed for the efficient production of hydrogen.98 Photo-driven thermal catalysis mainly involves the coupling and conversion between photons and electrons. The photothermal effect uses lattice vibrations induced by infrared light from sunlight to achieve photothermal conversion. Photogenerated electrons were excited by the shell material and migrated to the catalytic sites on the core region to react with reactants. Absorbing photons increases the intensity of lattice vibrations and increases the local temperature. The high-temperature void created by the nano-confinement effect ensured effective separation and migration of photogenerated charge carriers, thus accelerating the reaction process.


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Fig. 7 Application of the confinement effects of the core–shell structure in photothermal catalysis (reproduced with permission from ref. 98, copyright 2024 by Elsevier).

The unique core–shell hierarchical structure can facilitate rapid electron transfer, accelerate molecular transport, and provide abundant active sites. The core–shell structures are not always displayed in an ideal configuration, and they often contain internal defects. After environmental condition treatments, various defects (Fig. 8a) in the core–shell hierarchical structure can significantly enhance the catalytic performance because they become catalytically active sites.99 Creating surface defect lattices on alloy catalysts can effectively regulate charge distribution, molecular orbital hybridization, and surface active centers.100 Surface defects in alloy materials with a core–shell structure are generated during the oxidation–reduction process. During the redox process (Fig. 8b), these defects can effectively promote the adsorption and dissociation of H2O molecules in the hydrogen evolution reaction (HER) and facilitate the transformation of O* (* radical) to H2O.101 OOH* is promoted through the synergistic action of two adjacent Pd sites in the oxygen evolution reaction (OER) (Fig. 8c). The introduction of defect locations significantly enhances the electrocatalytic activity for both the HER and the OER.


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Fig. 8 (a) Different defect states induced by external conditions. Scheme for defect-promoted (b) HER and (c) OER. (Reproduced with permission from ref. 101, copyright 2024 by the American Chemical Society).

The spatial confinement and distribution of catalytic sites in microbial hybrid systems resemble those in core–shell structures. The formation of this confined structure involves introducing photocatalysts into microbial culture media, where microbes internalize nanosized catalytic particles. This process necessitates that the catalysts possess a sufficiently small particle size or a near-spherical morphology, such as quantum dots (QDs). Two distinct modes of confinement and catalytic site distribution can be identified: intracellular localization within the cytoplasm and periplasmic localization. In the first mode, catalytic sites are located within the cytoplasm of microbial cells as shown in the M. thermoacetica/AuNC hybrid system (Fig. 4b). CdS@ZnS core–shell QDs were incorporated into the cytoplasm of Azotobacter vinelandii via self-assembly processes.102 In the mode of periplasmic localization, catalytic sites are confined to the periplasmic space between the inner and outer membranes. CuInS2/ZnS quantum dots were introduced into the periplasm of Shewanella oneidensis MR-1, effectively reducing the electron transfer distance and minimizing the energy loss associated with the transmembrane transport.103 Compared to QDs attached to the cell surface, the confinement structure formed by intracellular uptake of QDs enables the direct transfer of photogenerated electrons to cellular proteins, significantly enhancing the catalytic efficiency of the system.104

3.1.2. Mass-energy transfer in the 3D structure. Besides, 3D porous structures including nanotubes, nanospheres, and nanoflowers105–108 have gained widespread interest due to their high porosity, excellent light absorption properties, robust thermal stability, and outstanding mass transfer performance.109,110 As shown in Fig. 9, the catalytic sites confined within diverse morphologies of void spaces have varied significant functions.111
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Fig. 9 Distribution of catalytic sites in 3D porous structures (reproduced with permission from ref. 111, copyright 2022 by Wiley).

In photothermal catalytic reactions, the position of catalytic sites within a confined void varies, affecting the role and transfer mechanisms of micro-confined species (electrons, protons, photons).112 Photons are more easily captured and converted into chemical energy in a micro-confined environment because spatial confinement facilitates the reduction of photon loss and scattering (Fig. 10a).113 During the photothermal catalysis process, lattice vibrations intensify, causing an increase in the number of phonons. These phonons propagate through the medium and synergistically promote the reaction process with photons. Due to spatial confinement, the interactions between electrons and protons within inner pores or channels (Fig. 10b and d) and the catalytic sites may become closer, contributing to accelerated catalytic reactions.114 When catalytic sites are distributed on the surface, the transfer of electrons may be influenced by surface effects, leading to changes in the interactions with the catalytic sites. A rough surface increases phonon scattering (Fig. 10c), leading to changes in their propagation direction. Conversely, a smooth surface may maintain a certain propagation direction for phonons. The synergistic effect of light energy (photons) and thermal energy (phonons) enhances the rate and product selectivity of chemical reactions. Protons may exchange with other ions or molecules, thereby affecting their transfer rate and efficiency.


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Fig. 10 Transport characteristics of (a) photon, (b) electron–hole, (c) phonon, and (d) proton within and on the surface of porous structures.

Additionally, within the core–shell structure, electrons can transition between different energy levels and can also cross energy barriers through tunneling.115 Protons primarily exhibit a behavior associated with nuclear fission and fusion reactions.116 The transfer of photons within the core–shell structure is mainly characterized by the light absorption, emission, and scattering.117 It is noteworthy that in core–shell structures, electrons, protons, and phonons are interrelated. The transfer of electrons may affect the lattice vibration and consequently alter the propagation characteristics of phonons. Meanwhile, the propagation of phonons may also influence the dynamic behavior of electrons and protons. Due to the complexity of porous structures, the transport efficiency of particles may be affected by factors such as porosity, pore size distribution, and channel connectivity. Therefore, the transport pathways of particles within porous structures are more complex than those in core–shell structures. In core–shell structures, particle transport often involves quantum mechanical effects and interactions at the atomic scale.118 In contrast, in porous structures, particle transport is more influenced by diffusion, convection, and adsorption.

When speaking of these confined voids, their influence on mass-energy transfer is still an ambiguous concept. The traditional theory which is centered on dynamics and based on momentum, mass, and energy transfer seems unable to completely explain the chemical reactions in photothermal catalysis.119 Recently, electron transfer, proton transfer, and molecular transport have been proposed for understanding the photothermal catalysis process. The efficient transfer of electrons, protons, and molecules serves as the key point for achieving high-performance mass-energy coupling. For example, the interaction between pure Co nanoparticles and the reaction medium was weak, leading to slow molecules, electrons, and momentum transferring120 (Fig. 11a). Therefore, in order to enhance the interaction, Co nanoparticles were assembled onto graphene nanosheets to form a confined void and reacted under the magnetic field, which synergistically promoted the reaction dynamics. As for the 3D networked porous materials (Fig. 11b), this type of confined void could make more catalytic sites uniformly distributed in pores.121 Compared to hollow structures, networked structures enabled fluids to flow sufficiently, which contributed to heat transferring and promoting interaction between sites and reactants. Besides, metal particles can be loaded onto the inner wall of nanotubes to form confined catalytic sites122 (Fig. 11c). Considering that the confined void could increase the fluid velocity within the nanotube, this specific structure benefited the transfer of reactant molecules, resulting in effective interaction between sites and reactants.123 To further discuss how the void confinement effect influences the photothermal catalysis process, we still choose the porous structure as an example. As a micro-reactor, the pore structure exhibits shape selectivity towards reactant molecules, allowing only those molecules that are compatible with the pore dimensions to transfer, thereby enhancing the selectivity of the photothermal catalytic reaction.124 Therefore, photothermal reactions in the confined void have a high yield.


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Fig. 11 Distribution of catalytic sites in 3D structures: (a) under a magnetic field, the transmission of electrons, protons, and molecules and the momentum transfer in catalytic reactions are enhanced (reproduced with permission from ref. 120, copyright 2016 by the Royal Society of Chemistry); (b) porous uniform catalytic sites (reproduced with permission from ref. 121, copyright 2021 by the Royal Society of Chemistry); and (c) substrate-grown nanotubes, with catalytic sites attached to the nanotubes.

The 3D confined structure exhibits significant potential in various fields. In photothermal CO2 conversion, the continuous porous structure provides abundant reaction spaces and efficient material exchange channels, enhancing the conversion efficiency of CO.125,126 Besides, in terms of photothermal water evaporation, the 3D confined structure can effectively absorb and convert light energy, thereby accelerating the water evaporation process, and giving it an advantage in applications such as solar seawater desalination.127–129 Additionally, in the electrocatalytic degradation of organic compounds, the porous structure not only increases the contact area between the catalyst and the organic compounds but also enhances electron transfer.130

3.2. Modular distribution of catalytic sites

Following the design principle, the distribution mode of catalytic sites within the confined void not only involves even distribution but also includes a modular distribution approach. Modular design optimizes the distribution of catalytic sites, reduces ineffective space, and thereby enhances the catalytic reaction efficiency.131 The catalytic sites of different modules can collaborate through the dynamic process and electron transfer to facilitate the reaction progress.132–134

In a catalytic system, the tandem reaction is a process in which multiple active centers sequentially promote the consecutive occurrence of two or more independent reactions.135 Take the tandem catalysis reported by Chen136 as an example, in which the Ni–N4 site can effectively catalyze the carbon dioxide reduction reaction (CO2RR) to produce abundant CO molecules, allowing adjacent Cu nanoparticles to be covered with *CO (Fig. 12a). Moreover, the confined hydrophobic pore can protect sites from interplaying with water molecules and thereby inhibit hydrogen evolution reaction activity at the Cu nanoparticles. This site-to-nanoparticle tandem mode exhibits excellent performance in converting CO2 into C2H4.


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Fig. 12 Modularized catalytic sites: (a) schematic of the working mechanisms of nanoparticle and site tandem catalysts (reproduced with permission from ref. 136, copyright 2023 by Wiley); (b) schematic of tandem catalysis with adjacent Ni–N4 and Fe–N4 sites (reproduced with permission from ref. 137, copyright 2023 by Wiley); (c) schematic of the dual-functional tandem catalytic mechanism of Mo and Co sites in heterostructures (reproduced with permission from ref. 138, copyright 2023 by Springer Nature Link); and (d) schematic of tandem catalysis using different catalysts (reproduced with permission from ref. 139, copyright 2023 by Nature).

Additionally, the site-to-site tandem synergy is also commonly applied in catalytic reactions (Fig. 12b). By introducing another single metal atom into 3D confinement materials137 and adjusting the distance between the two single metal atoms, the introduced metal atom can synergize with the original metal site to form modular active centers, thereby optimizing the mass-energy transfer pathway.140 As shown in Fig. 12c, by using the bimetallic core–shell heterostructure, the synergistic interaction of these two types of metal sites can effectively regulate the electron transfer between the Co core and the Mo shell.138 The synergetic effect of the modules would affect the reaction energy barrier, thereby facilitating the reaction activation capacity. The design of this catalyst exhibits the cooperation of multiple metal modular centers, promoting the activation of reactants.

Similarly, there is a synergetic effect between sites on different catalysts. By loading different catalytic sites onto two distinct 3D substrate materials, these two materials can function as separate modules and synergistically engage in tandem catalytic reactions. In the tandem reaction shown in Fig. 12d, copper-based materials, and cobalt-based materials are used to synergistically promote the conversion of carbon dioxide.139 During the photothermal reaction process, light irradiation results in electron–hole separation and converts adsorbed CO2 into COOH* and CO* intermediates, while the heat from the light promotes the coupling of two CO* intermediates to form an OC–CO* intermediate.141 The coupling of two CO* intermediates to form OC–CO* does not involve electron or proton transfer and is essentially a thermal process. Increasing the temperature can accelerate the thermal motion of molecules, increasing the probability of collisions between two CO* intermediates, thereby promoting the C–C coupling process kinetically. In addition, C–C coupling also depends on the properties of different catalysts. To achieve better catalytic performance, a catalyst tandem method is adopted. The cobalt-based material reduces CO2 to CO, which is then transferred to the copper-based material for C–C coupling.142 The two modules are in tandem reaction, enabling the rapid accumulation of CO molecules, thereby inhibiting the hydrogen evolution reaction and promoting the production of C2+.

Designing a 3D confined catalyst and regulating the distribution of catalytic sites can facilitate the effective control of electron, proton, and molecular transfer within the catalytic system. Therefore, to further understand the advantages of confined catalysis, it is necessary to focus on the features of catalytic site reconstruction under field effects.

4. Site reconstruction under micro-environmental effects

Generally, the active site could be reconstructed during the reaction process, thereby affecting the efficiency and selectivity of the catalytic reaction. The external environmental effect (such as adsorbed species coordinated effect and field effect) can induce rearrangements of active sites or form new active catalytic species on the catalyst, thereby affecting the catalytic performance of the catalyst.143–145 The coordination effect could affect the number, distribution, and electron transfer of catalytic sites, altering their redox states. Besides, the field effect can facilitate the breakage or formation of targeted chemical bonds, thereby adjusting the activity and selectivity of the catalytic processes.146,147 Due to the influence of environmental effects, catalysts exhibit diverse site reconstructions, including the migration of surface modifiers, atom rearrangement, and morphological changes.148,149

Additionally, the feature of site reconstruction varies from 1D structures to 3D structures. The 1D nanostructures exhibit significant quantum confinement and quantum tunneling effects, which may be further enhanced or regulated during the reconstruction process.150 Besides, in 2D materials, site reconstruction can alter the band structure and state density distribution of materials. The 3D structures with large surface areas can optimize the mass-energy transfer pathways through site reconstruction, improving the catalytic activity and selectivity.151

4.1. Spatial site surface reconstruction

The surface reconstruction effect mainly affects the surface morphology of materials, with a relatively minor impact on the internal structure.152 For instance, external environments, such as active species-coordinated environment, and magnetic field to induce electron transitions and vibrations in materials lead to surface reconstruction.

As shown in Fig. 13a, these oxides will undergo irreversible surface reconstruction induced by oxygen oxidation and reduction during the oxygen evolution process. In the chemical process, the activated lattice oxygen atoms were first attacked by adsorbed water molecules, leading to the formation of hydroxide ions (OH).153 Then, the metal-site soluble atoms leached from the oxygen-deficient surface. Therefore, the material is reconstructed from a 3D structure to a layered structure. Besides, a low-temperature oxidation technology (Fig. 13b) was employed to induce the reconstruction of catalytic sites on the amorphous surface.154 Through utilizing the intervention of O atoms to modulate the coordination environment, the activity and stability of catalytic sites were improved, thereby demonstrating remarkable performance in photocatalytic hydrogen evolution reactions. In addition, under a toxic environment, the doped copper would in situ generate to form multi-step metal sites155 (Fig. 13c). Interestingly, these generated copper sites could enrich hydrogen species on the surface to further inhibit the formation of toxic species, and reduce CO2−/OH adsorption, which would make the catalytic sites inactivated and ultimately improve reactant activation and stabilize intermediates. In terms of magnetic field, it can modulate the electronic structure and band structure of molecules, altering the electromagnetic properties.156 As shown in Fig. 13d, during the loading of Fe onto a Cu2O-based material, the application of a magnetic field induced the valence electrons of Fe to transition to a high spin state.157 The spin rearrangement facilitated the migration of interstitial oxygen on the Cu2O surface, triggering the reconstruction of Cu clusters on the material.


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Fig. 13 (a) A spontaneous chemical reaction process triggered by surface reconstruction (reproduced with permission from ref. 153, copyright 2023 by Wiley). (b) Low-temperature oxidation reconstruction leads to atomic rearrangement, introducing new catalytic sites (reproduced with permission from ref. 154, copyright 2024 by Wiley). (c) Poisoning reconstruction promotes the in situ growth of catalyst surfaces (reproduced with permission from ref. 155, copyright 2023 by Elsevier). (d) Magnetic field alters the valence electron orbitals of metal atoms (reproduced with permission from ref. 157, copyright 2023 by Elsevier).

4.2. Spatial site complete reconstruction

During the catalytic reaction process, the structure and composition of the catalyst would change from the inside out, leading to the formation of new species or phases, thereby significantly altering the catalytic performance.158 This complete reconstruction phenomenon can modulate the formation and distribution of catalytic sites, thereby promoting the effect of utilization of internal active species, which should not have participated in the catalysis reaction.

In terms of heterogeneous catalytic reactions, they generally tend to occur on the surface of materials. However, catalysts usually contain large amounts of internal components, which fail to efficiently engage in the reaction process, leading to inefficient component utilization inside catalysts. Nonetheless, the complete reconstruction of catalyst induced by external strong fields may provide a resolution to this challenge. The thermal field can enhance the molecular thermal motion of the material, leading to surface changes and internal reconstructions such as lattice distortions and site reconstructions, which could expose internal catalytic sites.159 During the pyrolysis process (Fig. 14a), the internal structure of the catalyst transformed from a core–shell structure to a hierarchical structure, and the surface catalytic sites rearranged, changing from a disordered to an ordered structure.160 It is noteworthy that catalytic sites could be distributed on each layer of the hierarchical structure, and the catalytic sites at different positions generally exhibited different efficiencies. The complete reconstructed catalyst exhibited two functional activities for both OERs and HERs. In addition to the reconstruction triggered by the thermal field, there is the reconstruction induced by the electric field and adsorbed coordinated species (Fig. 14b). As the oxidation potentials increase, specific chemical bonds within the active species break, leading to the leaching of molybdenum species and the formation of new species.161 After several cycles of the electric field, the catalyst was completely reconstructed from the outside to the inside. This unique structure avoided particle agglomeration during the catalytic process and promoted the sufficient utilization of the catalyst.


image file: d4qm00743c-f14.tif
Fig. 14 (a) In a thermal field, the structure and site of the catalyst are reconstructed (reproduced with permission from ref. 160, copyright 2024 by Nature). (b) Schematic of geometric/phase changes, proposing the reconstruction mechanism from the perspective of crystal structure (reproduced with permission from ref. 161, copyright 2020 by Elsevier).

The presence of the external environment can modulate intermolecular interactions to regulate the internal structure, surface morphology, and properties of nanospheres, thereby influencing the photothermal performance and function of the material.162,163 Site reconstruction involves structural changes within the entire catalyst system. Notably, the reconstruction is not always beneficial for catalytic reactions. Therefore, when designing and applying the 3D materials, it is crucial to utilize field effects to achieve precise control and optimization of material properties.

5. Industrial application

These analyses establish that the energy conversion efficiency in 3D architectures is fundamentally governed by spatially dependent reaction dynamics, where unique nanoconfinement effects enhance mass transfer mechanisms critical to catalytic performance. In this part, the photothermal catalytic power generation company effectively harnessed the synergies between material-based nanoreactors and chemical engineering reactors. This approach effortlessly bridged the gap from scientific theory to practical application, achieving revolutionary breakthroughs in the energy industry. In 2014, Ivanpah tower power station, the largest installed photothermal power station in the world, was officially commissioned and grid-connected. The commissioning and grid connection of Ivanpah has revolutionized the energy landscape. It demonstrates that large-scale solar power generation is not only feasible but also serves as a strong economic driving force, effectively promoting the development of the energy industry. Wikipedia, https://en.wikipedia.org/wiki/Ivanpah_Solar_Power_Facility, (accessed August 2024). At the same time, it has also expanded the industrial application scenarios of photothermal conversion in multiple fields.

5.1. Industrial photothermal material preparation

In the industrial application of the photothermal effect, the design of a light-heat conversion unit is crucial due to the impact of harsh environments. Harsh conditions such as long-term temperature tolerance and poison resistance could result in photothermal material structure reconstruction, leading to a change in conversion efficiency.164,165 Indeed, these reconstructions caused by harsh conditions usually lead to material (catalyst) disability.166 In terms of catalysis, the utilization of catalysts with a 3D confined structure can effectively reduce their reconstruction effects. Especially, hollow structures exhibit advantages in industrial catalysis due to their unique structural feature.167 These catalysts possess interior cavities and specific shell structures, enabling the sufficient utilization of their internal space. The interior cavities can encapsulate high-performance catalytic components, enhancing the efficiency and selectivity through confinement effects. In the design of catalysts (Fig. 15b), 3D confined materials with appropriate pore size can accommodate sufficient active components and allow effective diffusion of reactants and products shuttling between the pores. The shell structure of the catalyst should have sufficient stability to tolerate temperature, pressure, and chemical environment changes during the reaction process.
image file: d4qm00743c-f15.tif
Fig. 15 Schematic of the micro-structure engineering to macro-industry application. (a) Microscopic electronic states; (b) structural design and site distribution of catalysts; (c) integration of catalyst and the reactor; and (d) photothermal industry application (reproduced with permission from ref. 168, copyright 2020 by the American Chemical Society).

5.2. Relationship between micro structure design and macro industrial process

The coupling of nanoreactors with chemical engineering reactors, serving as a bridge for connecting science and applications, plays a significant role in industries. The new generation of catalytic reaction systems necessitates the integration of interdisciplinary fields throughout the entire process, from micro to macro scales. As shown in Fig. 15a, it exhibits the electronic structure of 3D confined catalysts at the microscopic level. The introduction of additional metal atoms or doping can improve the electronic structure of catalytic materials, thereby enhancing complex reactions. Taking transition metals for example, it is useful to increase the number of metal atoms, which could broaden the d-band and facilitate charge transfer.169 When the d-band position is adjusted to be close to the Fermi level, it promotes the activation of electrons, thereby enhancing their participation in chemical reactions. Notably, by adjusting the position of the d-band center, the interaction between intermediates and active sites is optimized due to the decrease in the energy barrier of critical steps.170 In addition, the high spin state of the metal active sites is conducive to the adsorption and dissociation of intermediates.171

In actual macro-engineering production, in addition to micro-structural regulation photothermal reactor packing, bed layer design is crucial for reaction efficiency and production. There are mainly two filling methods for catalysts: packed column and cellular column (Fig. 15c). The design of the bed layer falls into three major categories: (1) fixed bed catalyst loading design:172 based on the catalyst preparation method, the prepared 3D confined catalyst particles are uniformly and tightly packed into the fixed bed layer. During the packing process, it is necessary to ensure that the bed layer is even and free of gaps, allowing reactants to pass through the bed layer uniformly and make sufficient contact with the catalyst.173 After packing is completed, the bed layer needs to be fixed and sealed to prevent the catalyst particles from moving or leaking during the reaction process. (2) Design of catalyst loading in fluidized bed: based on the catalyst preparation method, 3D confined catalysts capable of suspension are prepared. According to the properties of reactants and catalysts, an appropriate fluidizing gas is selected.174 The flow rate of the fluidizing gas needs to be high enough to maintain the suspension state of the catalyst particles but avoid excessive flow rates that could lead to wear or breakage of the catalyst particles.175 In the fluidized bed reactor, precise control of parameters such as the flow rate and pressure of the flow gas is required to ensure that the catalyst particles can be uniformly suspended and efficiently catalyze the reaction. (3) Design of catalyst loading in impregnated packing bed: the supporting material is immersed in the impregnation, solution to fully load the active components of the 3D confined catalyst onto the support.176 Subsequently, the loaded support undergoes drying treatment to solidify the active components of the catalyst. The dried catalyst particles or blocks are then filled into the reactor, and corresponding operations are performed based on the type of the reactor (e.g. fixed bed or fluidized bed).

Different packing methods and the design of photothermal reactors can be used individually or in combination to accommodate the needs of various practical industrial production processes including photothermal CO2 conversion (Fig. 15d), nuclear wastewater purification and distillation, and photothermal supply equipment in space.168

6. Summary and outlook

6.1. Summary

Photothermal 3D void-confinement effects have made fundamental impacts in the field of heterogeneous catalysis during the past several decades. Although this novel fundamental theory is still developing, the related technologies are emerging and breaking through in some fields such as photothermal water evaporation and photothermal small molecule and ion capture. Once the connected techniques and cheap material design are overcome from the micro-theory to macro-engineering, the photothermal technology meets great-leap-forward development. In this review, we summarize the representative photothermal theories and the specialty of 3D photothermal effects. The related spatial site distribution brings a unique tandem reaction. The different pore structure coupling with types of catalytic sites is classified for addressing more high-value chemical production. Considering the selectivity and the efficiency, the catalytic site structure stability and the mass-energy transferring optimization are evaluated and should be paid more attention to for the future chemical industry. Maintaining structural stability of active sites remains challenging in complex fluid-phase industrial catalytic reactions. Notably, strategic regulation of coordination environments and external conditions can induce controllable reconstruction processes to generate adaptive active sites. These reconstructed sites will facilitate the transformation of the catalytic site structure to produce more valuable products. Finally, we further emphasized that the linkers are becoming increasingly important and the whole process assessment must be considered in future science-engineering interdisciplinary fields.

6.2. Outlook

(1) In a complex reaction environment, such as a solid–gas reaction system with a mixed gas flow, if catalysts possess more than two types of catalytic sites, only regulating the spatial arrangement of catalytic sites to precisely control the product's selectivity often suffers from more difficulties. The detailed mechanism for more sites competitively adsorbed by gas-mixture molecules is unambiguous and difficult to be explained. The new reaction mode may be improved in the subsequent research work.

(2) The interactive influence between the neighbor catalytic sites: in the confined space, there indeed exist interactive influences among the sites, which are located close to each other, but the specific mechanism of these interactions remains unclear. If the reactants and the intermediates remained in the pores for a prolonged duration, the slow diffusion of reactants can potentially lead to the formation of higher-order chemicals.

(3) Smart catalytic site transformation: artificial intelligence could assist smart catalytic site structure design and optimization. The main feature of the smart site is that this type of site can adapt to changing environments to transform its coordinated structure toward the beneficial direction in the production process. In the future, by combining machine learning and data-base, it is convenient to conclude the former investigations, and then further explore the relationship among the catalytic basic materials and the complex reaction environments with the catalytic priorities.

(4) Matching the pore morphology and the site function would achieve different selectivities for certain reactions. By regulating the mass flow and energy flow and balancing their impacts on the reaction process, the outstanding performance would ultimately be achieved.

Author contributions

Kun Zhao and Wenjing Wang proposed the topic of the review and supervised the manuscript. Tingting Xia and Bingyuan Zeng wrote and revised the manuscript. Jie Zhang and Jingwen Jiang revised the manuscript. Tenghu Wu and Weiying Pang modified and checked the format. All authors contributed to discussions and manuscript review.

Data availability

The data that support the findings of this study are available from the corresponding author.

Conflicts of interest

There are no conflicts to declare.

Acknowledgements

This work was supported by the National Natural Science Foundation of China (52106141), the Fundamental Research Funds for the Central Universities (2023MS147), and the Natural Science Foundation of Hebei Province (B2022502005).

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Footnote

These authors contributed equally to this paper.

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