Open Access Article
Jun
Tang
ab,
Junbao
Chen
a,
Zhanyu
Zhang
a,
Qincheng
Ma
a,
Xiaolong
Hu
a,
Peng
Li
a,
Zhiqiang
Liu
a,
Peixin
Cui
c,
Chao
Wan
*de,
Qingping
Ke
*a,
Lei
Fu
e,
Jeonghun
Kim
f,
Takashi
Hamada
g,
Yunqing
Kang
*e and
Yusuke
Yamauchi
*fgh
aCollege of Chemistry and Chemical Engineering, Anhui University of Technology, Maanshan 243002, Anhui, P. R. China. E-mail: Qingke@ahut.edu.cn
bSchool of Chemistry and Chemical Engineering, Shanxi University, Taiyuan 030006, P. R. China
cKey Laboratory of Soil Environment and Pollution Remediation, Institute of Soil Science, The Chinese Academy of Sciences, Nanjing 210008, P. R. China
dCollege of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310058, P. R. China. E-mail: wanchao@zju.edu.cn
eResearch Center for Materials Nanoarchitectonics (MANA), National Institute for Materials Science (NIMS), 1-1 Namiki, Tsukuba, Ibaraki 305-0044, Japan. E-mail: yqkang@toki.waseda.jp
fDepartment of Chemical and Biomolecular Engineering, Yonsei University, 50 Yonsei-ro, Seodaemun-gu, Seoul 03722, South Korea
gDepartment of Materials Process Engineering, Graduate School of Engineering, Nagoya University, Nagoya 464-8603, Japan
hAustralian Institute for Bioengineering and Nanotechnology (AIBN), The University of Queensland, Brisbane, Queensland 4072, Australia. E-mail: y.yamauchi@uq.edu.au
First published on 12th October 2023
Developing innovative catalysts for efficiently activating O2 into singlet oxygen (1O2) is a cutting-edge field with the potential to revolutionize green chemical synthesis. Despite its potential, practical implementation remains a significant challenge. In this study, we design a series of nitrogen (N)-doped manganese oxides (Ny-MnO2, where y represents the molar amount of the N precursor used) nanocatalysts using compartmentalized-microemulsion crystallization followed by post-calcination. These nanocatalysts demonstrate the remarkable ability to directly produce 1O2 at room temperature without the external fields. By strategically incorporating defect engineering and interstitial N, the concentration of surface oxygen atoms (Os) in the vicinity of oxygen vacancy (Ov) reaches 51.1% for the N55-MnO2 nanocatalyst. This feature allows the nanocatalyst to expose a substantial number of Ov and interstitial N sites on the surface of N55-MnO2, facilitating effective chemisorption and activation of O2. Verified through electron paramagnetic resonance spectroscopy and reactive oxygen species trapping experiments, the spontaneous generation of 1O2, even in the absence of light, underscores its crucial role in aerobic oxidation. Density functional theory calculations reveal that an increased Ov content and N doping significantly reduce the adsorption energy, thereby promoting chemisorption and excitation of O2. Consequently, the optimized N55-MnO2 nanocatalyst enables room-temperature aerobic oxidation of alcohols with a yield surpassing 99%, representing a 6.7-fold activity enhancement compared to ε-MnO2 without N-doping. Furthermore, N55-MnO2 demonstrates exceptional recyclability for the aerobic oxidative conversion of benzyl alcohol over ten cycles. This study introduces an approach to spontaneously activate O2 for the green synthesis of fine chemicals.
Transition metal oxides are being considered as suitable candidates to replace noble metal catalysts due to their significant advantages, including low cost, excellent stability, and abundant reserves.17–20 Among these, manganese dioxides (MnO2) stand out due to the multiple valence states and intricate electronic structures, which can be readily modified through structural-tailoring strategies to enhance their redox capabilities. Our previous studies have demonstrated the effectiveness of in situ heteroatom insertion techniques in producing highly active catalysts with ample oxygen vacancies (Ov).17,19 These Ov play a pivotal role in promoting the mobility of lattice oxygen (Ol), consequently enhancing oxidative capability through the Mars–Van Krevelen (MVK) mechanism, rather than inducing spontaneous O2 transformation into 1O2.21 While theoretical studies have suggested that O2 adsorbed on the surface of metal oxides can lead to the direct generation of 1O2, experimental breakthroughs in this area have been limited.22–24 Fortunately, the defect-engineering approach, particularly by modulating rich Ov, promotes the chemisorption of O2, offering a promising avenue for activating O2 to form ROS.25–31 For instance, the {111} facet of MgO, with its abundance of Ov, enables chemisorbed O2 to undergo molecule transitions and electron rearrangements, resulting in the production of 1O2 even in the absence of light. However, the application in catalysis remains rarely explored.24 It can be inferred that an increase in Ov content facilitates O2 chemisorption on the surface of the catalyst, thereby promoting the formation of 1O2.24,25 These inspire us to devise catalysts with enhanced activity by creating ample surface chemisorption sites through innovative defect-engineering strategies.
The microemulsion composed of immiscible oleic and aqueous phases serves as a versatile platform for fabricating various nanocatalysts, distinguishing it significantly from conventional methods.32,33 Additionally, the utilization of microemulsions as templates for MnO2 preparation offers unique advantages: (1) confined aqueous microdroplets create a conducive environment for effective heteroatom doping and the formation of abundant Ov; (2) uniformly sized MnO2 nanocatalysts formed within these microdroplets tend to expose a higher proportion of surface Ov.32,33 However, the strategy of constructing high-concentration Ov based on a microemulsion microreactor is rarely reported.25
In this study, we synthesized N-doped MnO2 (Ny-MnO2, where y represents the molar amount of urea used) nanocatalysts with adjustable Ov through crystallization within compartmentalized droplets of a microemulsion, followed by calcination. The resulting Ny-MnO2 nanocatalysts are employed to activate O2 and generate 1O2 for green oxidation processes. As demonstrated in the aerobic oxidation of benzyl alcohol, an important reaction pathway for the synthesis of fine chemicals, the catalytic activity of N55-MnO2 at room temperature significantly outperforms that of pristine ε-MnO2 and commercially activated MnO2 (C-MnO2). We further elucidate how Ov promote O2 chemisorption and spontaneous activation through structural characterizations and density functional theory (DFT) calculations. Moreover, the pivotal roles of ROS in the oxidation process through controlled quenching experiments are also verified. This work offers a practical strategy and theoretical insights for constructing environmentally friendly Mn-based catalysts and producing highly desirable 1O2 for efficient aerobic oxidation.
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| Scheme 1 Schematic illustration of the preparation of Ny-MnO2 nanocatalysts using compartmentalized microdroplets. | ||
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| Fig. 1 (a) XRD patterns of Ny-MnO2 (y = 1, 25, 40, 55, 70) and ε-MnO2; (b) N 1s and (c) O 1s XPS spectra of N55-MnO2 (Ow: oxygen from water adsorption); (d) EPR spectra of N1-MnO2 and N55-MnO2. | ||
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| Fig. 2 (a)TEM, (b) HRTEM, and (c) EDS elemental mapping images (scale bars, 50 nm) of N55-MnO2 nanocatalyst. | ||
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| Fig. 3 (a) Adsorption energy of O2 on the surface of pristine ε-MnO2, and N55-MnO2 obtained by DFT calculation; (b) in situ IR spectra of O2 adsorbed onto the surface of N55-MnO2. | ||
The direct interactions between O2 and Ny-MnO2 were investigated without light irradiation using EPR. 2,2,6,6-tetramethylpiperidine (TEMP) was employed as a quencher to capture 1O2 activated by Ny-MnO2 at room temperature. As depicted in Fig. 4a and b, N1-MnO2, which exhibits fewer Ov, generates only ˙O2− and not 1O2. With an increase in urea feeding, enhanced N-doping promotes Ov formation in Ny-MnO2. Notably, distinct triple peaks corresponding to TEMP-1O2 are evident for both N55-MnO2 and N25-MnO2, with an intensity ratio of 1
:
1
:
1.25 The intensity of the 1O2 peak strengthens with higher Ov content, underscoring the significant role of Ov in activating O2. Quantitative EPR analysis indicates that N55-MnO2 generates 1O2 at an average rate of 5.94 mol gcat−1 L−1 min−1 (Fig. 4c). Importantly, Ny-MnO2 doesn't produce highly reactive hydroxyl radicals (˙OH, Fig. S6†).51,52 To investigate the contribution of Ov to the excitation of O2, various ε-MnO2 nanocatalysts were synthesized and characterized without N doping (Fig. S7–S9†). Interestingly, ε-MnO2-n-350 (where 350 indicates the thermal treatment temperature), with the highest Os concentration of 44.4%, demonstrates the capability to generate 1O2 under mild conditions (Fig. S10†). These findings underscore the pivotal role played by abundant surface-exposed Ov in nano-sized MnO2 for the self-activation of O2. However, the catalytic activity of ε-MnO2-n-350 is still much lower than that of N55-MnO2 can be attributed to the doping effect of interstitial N, which will be further discussed later.
To investigate the roles of ROS in the reaction, controlled quenching experiments were conducted. As shown in Fig. 4d, the conversion of benzyl alcohol sharply decreases from >99.9% to 26% after the addition of TEMPO as a ROS quencher, indicating that ROS mediate the oxidative reaction. Upon separately introducing 1,4-benzoquinone (BQ) and isopropyl alcohol (IPA), the conversion of benzyl alcohol decreases slightly, illustrating that ˙O2− and ˙OH play subsidiary roles in the selective oxidation process. Surprisingly, the oxidation reaction is nearly halted when furfuryl alcohol (FA) is used to capture 1O2. This undeniable evidence confirms 1O2 as the primary ROS in this O2-mediated oxidative reaction. In summary, 1O2 is spontaneously generated through the direct activation of O2, rather than the oxidation of ˙O2− observed in photocatalytic processes.52 Despite O2 being the source of ROS, the conversion of benzyl alcohol can be achieved at 31% and 25.5% under N2 and Ar atmospheres, respectively (Fig. 4d, S11, and Table S4†). This is attributed to the involvement of Ol in the aerobic oxidation process, following the MVK mechanism, which is consistent with previous reports.17,44
To unravel the catalytic reaction mechanism, we conducted kinetics studies using various catalysts. It can be observed that the initial reaction rate remains constant under different O2 pressures, indicating independence from O2 pressure variations (Fig. S14 and Tables S6–S8†). Through calculation and fitting, the reaction is found to be correlated with the concentration of benzyl alcohol, further demonstrating a first-order reaction (Tables S9 and S10†). Furthermore, we calculate the activation energies (Ea) of the N1-MnO2, N25-MnO2, and N55-MnO2 catalysts using the Arrhenius equation, resulting in values of 55.04 kJ mol−1, 45.87 kJ mol−1, and 43.17 kJ mol−1, respectively (Fig. S15 and Tables S11–S13†). Evidently, the catalytic performance of Ny-MnO2 is positively correlated with its Ov content, providing further evidence of the role of Ov in the oxidation process. In situ IR spectra were utilized to analyze the dynamic process of benzyl alcohol oxidation on the surface of N55-MnO2, revealing enhanced catalytic performance. Under an O2 atmosphere, N55-MnO2 serves as the background for data acquisition. In the first five minutes, four characteristic peaks emerge in Fig. 6c. Compared with C-MnO2 (Fig. S16†), the newly appeared N–O peak at 1385 cm−1 on N55-MnO2 is attributed to O2 adsorption by interstitial N sites. At 1310 cm−1, the band corresponds to the stretching vibration of C–N bonds. The formation of C–N bonds is facilitated by the chemisorption of –OH groups from alcohol onto the interstitial N sites. After exposure to an O2 flow for 15 minutes, the O–H band shifts from 1209 cm−1 to 1205 cm−1, indicating an interaction between the adsorbed O2 species and -C-OH groups on benzyl alcohol. Continuing the exposure for 30 minutes, the broad C
O band at 1697 cm−1 signifies the formation of benzyl aldehyde catalyzed by N55-MnO2.
Semiconductor catalysts have recently demonstrated an enhanced capacity for generating 1O2 when exposed to light, resulting in improved oxidation performance.24,25 In contrast, N55-MnO2 exhibits virtually unchanged activity under both light and dark conditions (Table S4†). This observation suggests that the inherent capability of N55-MnO2 to spontaneously generate 1O2 operates independently of external factors, marking a significant difference from previously reported studies.25,50,53,54 Compared to recently reported heterogeneous catalysts, the well-designed Ny-MnO2 nanocatalysts display a unique ability to spontaneously generate sufficient 1O2 under mild reaction conditions. This enables the green and efficient conversion of alcohols without the need for light or additives, showcasing their superior catalytic activity (Table S14†).
Furthermore, we investigated the applicable substrate scope of aerobic oxidation. As shown in Table 1, aromatic primary alcohols, including benzyl alcohol and its derivatives, exhibit yields of over 99.9% for the corresponding aldehydes. Even for aromatic secondary alcohols, yields exceeding 99.9% are obtained when the reaction time extends to 6.0 hours. In comparison, the catalytic performance of N55-MnO2 in the oxidation of aliphatic alcohols (e.g., 1-hexanol) is hampered by significant steric hindrance effects. Using benzyl alcohol as the model substrate, we evaluate the recyclability of N55-MnO2 in aerobic oxidation. As depicted in Fig. 6d, N55-MnO2 maintains >94% conversion of benzyl alcohol and >99.9% selectivity toward aldehydes over ten cycles. Additionally, XRD and XPS characterizations confirm the stability of the recycled N55-MnO2 structure (Fig. S17†). To the best of our knowledge, results demonstrating both sufficient formation of 1O2 and the green oxidation of alcohols under mild conditions have been scarcely reported.
| Entry | Product | Conv. (%) | Sel. (%) | Yield (%) |
|---|---|---|---|---|
| a Reaction condition: 5.0 mL of toluene, 0.5 mmol of alcohols, 150.0 mg of N55-MnO2, 1200 rpm, 25.0 ± 1.0 °C, O2 flow 16.0 mL min−1 1.0 bar, reaction time 2.5 h, n. d. not detect. b Reaction time 6.0 h. | ||||
| 1 |
|
99.9 | >99.9 | >99.9 |
| 2 |
|
99.9 | >99.9 | >99.9 |
| 3 |
|
99.9 | >99.9 | >99.9 |
| 4 |
|
82.6 | >99.9 | >82.6 |
| 5 |
|
99.9 | >99.9 | >99.9 |
| 6 |
|
99.9 | >99.9 | >99.9 |
| 7 |
|
99.9 | >99.9 | >99.9 |
| 8 |
|
99.9 | >99.9 | >99.9 |
| 9 |
|
99.9 | >99.9 | >99.9 |
| 10b |
|
99.9 | >99.9 | 30.5 |
| 11b |
|
99.9 | >99.9 | 47.3 |
| 12 |
|
n.d. | — | n.d |
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3sc04418a |
| This journal is © The Royal Society of Chemistry 2023 |