Guillaume
Petit
a,
Cedric
Malherbe
b,
Pauline
Bianchi
a and
Jean-Christophe M.
Monbaliu
*ac
aCenter for Integrated Technology and Organic Synthesis (CiTOS), MolSys Research Unit, University of Liège, B-4000 Liège (Sart Tilman), Belgium. E-mail: jc.monbaliu@uliege.be; Web: https://www.citos.uliege.be/
bMass Spectrometry Laboratory, MolSys Research Unit, University of Liège, B-4000 Liège (Sart Tilman), Belgium
cWEL Research Institute, Avenue Pasteur 6, B-1300 Wavre, Belgium
First published on 30th July 2024
An innovative approach to chalcogenide precursor synthesis and their subsequent use for the production of CdX (X = S, Se, Te) quantum dots (QDs) in water under scalable and intensified continuous flow conditions is introduced. Herein, tris(2-carboxyethyl)phosphine (TCEP) is identified as a novel, efficient and water-soluble vehicle for chalcogenide transfer to form CdX QDs under aqueous conditions. A comprehensive exploration of critical process parameters, including pH, chalcogen excess, and residence time, utilizing a Design of Experiments (DoE) approach is reported. Reaction kinetics are investigated in real-time using a combination of in situ Raman spectroscopy and in-line 31P NMR spectroscopy. The conversion of TCEP into TCEPX (X = S, Se, Te) species is seamlessly adapted to continuous flow conditions. TCEPX precursors are subsequently employed in the synthesis of CdX QDs. Scalability trials are successfully demonstrated, with experiments conducted at flow rates of up to 80 mL min−1 using a commercially available mesofluidic flow reactor with favorable metrics. Furthermore, biocompatible and aqueous CdSe/ZnS core–shell QDs are for the first time prepared in flow within a fully concatenated process. These results emphasize the potential for widespread biological or industrial applications of this novel protocol.
Since the early 2000s, the emergence of new process technologies has set new grounds for the development of customizable and scalable methods for producing high-quality QDs. Continuous micro- and mesofluidic processes have already shown significant promise in this regard.16 It is now well-established among the Chemistry and Chemical Engineering communities that flow processes offer precise control over various reaction parameters, including heat transfer, mixing efficiency and residence time.17,18 All these reaction parameters are critical for the successful preparation of QDs.19–22
Among nanosized semiconductors, type II-VI QDs, and more specifically cadmium chalcogenides QDs (i.e., CdX where X = S, Se, Te) have been extensively studied.23 The hot-injection synthesis is the easiest method to translate under flow conditions for their preparation. This fast-heating process can be performed both in an organic or in an aqueous solvent. Most of these protocols involve the use of a soluble chalcogen transfer agent as well as stabilizing agents. Various types of chalcogen sources have been studied such as trioctylphosphochalcogenides,4,21,24–28 tributylphospho-chalcogenides20,29 and those chelated by the solvent itself (such as octadecene24). Some representative synthetic protocols under flow conditions for the preparation of QDs are illustrated in Fig. 1.
While generating QDs in an organic medium is notoriously easier to control, the use of a polar, lipophilic stabilizing agents limits their compatibility with downstream applications. This often requires additional steps, such as ligand exchange to enable compatibility with polar solvents.30,31 On the contrary, aqueous synthesis offers several advantages such as offering biocompatibility, requiring no additional ligand exchange steps, and operating at lower temperatures, compared to organic phase syntheses. However, aqueous protocols often lead to broader size distribution and lower quantum yield.32,33 Moreover, the relatively limited number of reports using aqueous protocols suggests that they are more cumbersome compared to their organic counterparts.
One of the challenges in synthesizing QDs in water lies in the preparation of a suitable reduced chalcogen source, which is essential for initiating the transfer to the cadmium precursor and producing QDs. All reported protocols involve an ex situ preparation of the chalcogenide precursor in batch, which could potentially lead to its decomposition. These protocols typically rely on the reduction of native chalcogens with ionic reductants such as NaBH4 to give air-sensitive ionic chalcogenides such as Na2S,19,34,35 Na2Se36–38 or NaHTe.37,39 Their decomposition prevents a seamless scale-up that continuous flow argues to offer. Moreover, reports dealing with the aqueous preparation of QDs in flow often do not report their photoluminescence quantum yield (PLQY).40
Capitalizing on these unmet needs for the scalable aqueous preparation of QDs and on our expertise in flow chemistry,41–46 a concrete solution for developing a robust and innovative water-soluble chalcogenide source is sought. Tris(2-carboxyethyl)phosphine (TCEP) emerged as a highly effective water-soluble vehicle for reduced chalcogens to yield CdX (X = S, Se, Te) QDs. The impact of various parameters such as pH, chalcogen excess, and residence time on the conversion toward TCEPX is explored through a Design of Experiments (DoE) approach. The reduction kinetics and the formation of TCEPX species are studied via in situ Raman spectroscopy. This reaction is then successfully adapted to continuous flow conditions with in-line low-field 31P NMR monitoring. Subsequently, these novel water-soluble chalcogenide precursors are assessed for the synthesis of CdX QDs. Furthermore, the long-term process stability and scalability are demonstrated, with trials conducted at flow rates up to 80 mL min−1 using a commercial mesofluidic flow reactor. The results demonstrate that this intensified continuous flow aqueous process provides stable CdX QDs with short reaction times and high productivity. Additionally, in situ generation of chalcogenide precursors in flow prevents their degradation. Biocompatible CdSe/ZnS core–shell QDs are also produced within 7.25 min in a fully concatenated process. These efforts yield unprecedented process metrics for aqueous QD synthesis.
Preliminary experiments highlighted a stronger resistance toward air oxidation compared to common sodium-based chalcogenide precursors (Section S4.4.1 in the ESI†). Early trials also emphasized a substantial effect of the pH on the outcomes. Indeed, TCEP is a phosphine compound bearing up to 4 exchangeable protons: 3 on the carboxylic acid moieties (pKa = 2.99, 3.67, 4.36)59 and 1 on the phosphorus center itself (pKa = 7.66)59 (Fig. 2a). The latter proton plays the most influential role in modulating TCEP's reactivity.58,59
Fig. 2 (a) Calculation of the protonation distribution of TCEP species based on the pKa.45 (b) Chemical shifts for each TCEP derivates: blue = reagents (TCEP acid (Ac) and basic (Bas) forms), red = side product (TCEPO acid (Ac) and basic (Bas) forms) and green = the products of interest (TCEPS, TCEPSe, TCEPTe). |
The substantial impact of pH on TCEP's inherent features becomes evident when comparing the 31P NMR chemical shifts (Fig. 2b, blue spectra) of TCEP under acidic conditions (pH value from 5 to 7, δ = 17.5 ppm) and alkaline conditions (pH value from 8 to 11, δ = −20.6 ppm). TCEP's protonation state particularly exerts a profound influence on the reduction of Te. For the latter, the acidic form of TCEP is unable to act as a reductant. Fig. 2b also presents the 31P NMR spectra for TCEPO (δ = 56.9 ppm at pH = 2.5 and 58.9 ppm at pH = 11), TCEPS (δ = 52.7 ppm), TCEPSe (δ = 41.4 ppm) and TCEPTe (δ = −6.8 ppm). The formation of TCEPO as a side product is often observed when solutions of TCEPX are exposed under aerobic conditions, especially at pH > 9. Therefore, to prevent the competing formation of TCEPO, all reactions were carried out under an inert atmosphere.
After identifying pH as the most critical parameter for the preparation of TCEPX, a multifactorial optimization was initiated through a Design of Experiment (DoE), under batch conditions. The reaction between TCEP and elemental chalcogens is inherently heterogeneous, hence, apart from pH, 3 additional parameters are likely to influence the reaction: (a) the excess chalcogen, (b) the mixing efficiency and (c) the timeframe for the reaction.
The multifactorial optimization started with the synthesis of TCEPS. A range of preliminary boundary conditions was selected, including pH values of 5 (representing the phosphine in its fully protonated form) and 11 (representing TCEP in its deprotonated form); an excess of chalcogen (S8) ranging from 1.5 to 3 equivalents; stirring speed set between 700 to 900 rpm. Samples were collected after 20, 40 and 60 min. Crude samples were directly analyzed by high-field 31P NMR, after the addition of deuterium oxide (50:50 crude/D2O, in volume).
The preliminary set of results from the DoE was analyzed through an effect plot, which summarizes the relative impact of each parameter on the conversion (Fig. 3a). A model was derived and is summarized as contour plots in Fig. 3c. The effect plot shows that the most conductive parameter to enhance conversion is the excess of chalcogen, contributing to 53.6%, followed by the reaction time to 26.9%. Interestingly, pH exhibits a quadratic effect. Indeed, it was expected that an increasing pH would only have a positive impact; however, this was not the case, since more alkaline conditions triggered a competitive phenomenon, i.e., chalcogen polymerization.60 Mixing efficiency does not exert a significant direct impact with this range of rpm. However, when expressed as an interaction parameter, it shows a positive influence in conjunction with the reaction time. Moreover, pH and excess of S8 are also associated with a positive interaction. The model resulting from these results (Fig. 3c) for sulfur reduction with TCEP toward TCEPS anticipates full conversion with the simultaneous requirement for extended reaction times (>40 min), a large excess of sulfur (>2.5 eq.) at pH values between 7.5 and 9 (graphical determination), all under vigorous stirring.
Similar behavior can be drawn for the reduction of selenium with TCEP toward TCEPSe, emphasizing a significant positive effect of the excess of Se8, and a milder positive influence of the reaction time. For the preparation of TCEPSe, the pH parameter exhibits a square term with an optimum between 8 and 9.5 (graphical determination). There are also two negative interaction parameters involving the excess Se8vs. pH or reaction time (i.e., pH·Eq. and Eq.·t, Fig. 3b). The model constructed for TCEPSe predicts complete conversion within a shorter reaction time (10 min) and with a lower excess of selenium (up to 1.5 equiv.) (Fig. 3d).
However, in the case of TCEPTe, the optimization strategy needed adaptation. Firstly, as the protonated form of TCEP appeared incapable of reducing tellurium, TCEP in aqueous solution must be at a pH above 10 to react with Te(0). Secondly, due to the notably faster reduction rate for Te(0), the reaction with TCEP occurred within such a short timeframe that 31P NMR reaction monitoring was not doable. Instead, we selected in situ Raman spectroscopy (see Fig. 4a and b). This allowed for the assessment of various parameters and their influence on the initial reaction rate (vi), including the excess of tellurium, its granulometry and mixing efficiency. Note that these preliminary observations were made by using 200 mesh tellurium. After several trials, −18 + 60 mesh tellurium was preferred for easier monitoring.
As illustrated in Fig. 4c, the mixing had only a minor effect on the reaction kinetics, with a mere 2.8% increase while transitioning from 500 to 750 rpm, which confirms the observation made on the effect diagram for TCEPS formation. The excess of Te8 had a positive effect on the reaction rate constant, accelerating it from 3.56 10−4 mol L−1 s−1 to 7.90 10−4 mol L−1 s−1 when the tellurium excess was increased (1.5 to 3 equiv.). In addition, the granulometry of tellurium had a profound impact on the reaction. When switching from −18 + 60 mesh to 200 mesh, i.e., reducing the size of particles from 454 μm (equivalent diameter on volume) to 44 μm, the reaction proceeded 22.41 times faster (from 3.56 10−4 mol L−1 s−1 with particle sizes of 454 μm to 7.96 10−3 mol L−1 s−1 with particle sizes of 44 μm), as shown in Fig. 4d.
To sum up the preliminary batch optimization, pH emerges as a critical factor for reaction rate, especially in the preparation of TCEPTe. For sulfur and selenium, which exhibit a quadratic behavior, synthesis at the optimum pH, i.e. moderately basic, is also recommended. The quadratic behavior of the TCEPS, Se formation is likely to be influenced by, at lower pH, the protonation rate of the TCEP and, at high pH, the formation of polymeric species.60 Mixing effects are limited, and at speeds higher than 500 rpm, their influence becomes negligible. An excess of chalcogen has a positive impact on the preparation of all 3 compounds (TCEPS, Se, Te). The effect of the granulometry, which was studied only for the preparation of TCEPTe, clearly shows that smaller particles lead to a drastic increase in kinetics, related to an increase in the surface area of the chalcogen. This is expected in a heterogeneous process where the rate-determining step involves homogeneous reagents (TCEP) and the chalcogen surface.
The reactions were monitored by in situ Raman spectroscopy following a protocol similar to Fig. 4, with the evolution over time of the Raman signal corresponding to the PX (X = S, Se, Te) bond (PTe: 376 cm−1; PSe: 428 cm−1; PS: 578 cm−1). The results are plotted in Fig. 5a. For each series, the temperature had a positive effect on the reaction kinetics. Similar trends were observed for the reduction of selenium and tellurium with TCEP: the reaction initiated rapidly and then slowed down after reaching a concentration of 0.15 mol L−1. The reaction with S8 followed a different pattern (Fig. S15 and 16 in the ESI†). Initially, a complex and broad signal with characteristic peaks at 500 cm−1 and 825–870 cm−1 appeared, hypothesized to be adsorbed TCEP on the surface of sulfur particles. This transient species eventually leads to the formation of the expected product (TCEPS).
The kinetic data were then used to establish the rate laws governing the preparation of TCEPS, Se, Te. Various models were envisaged, accounting for the critical role of the TCEP adsorption of the chalcogen's surface (more details are provided in Section S5.6 of the ESI†). Despite their complexity, none of these models successfully fitted the kinetics data. Nonetheless, closer examination of the data indicated that the reaction slowed down more rapidly than predicted by the models. A plausible hypothesis to account for this deviation is a decrease in active site accessibility on the chalcogen's surface due to an increase in its porosity (Fig. 5b). This effect was integrated into the model as a decreasing exponential function (Section S5.6 of the ESI†).
The revised kinetic model (eqn (1)) was effectively used to fit the experimental data using eqn (2). With this approach, the kinetic constants were derived for the preparation of TCEPS, Se, Te at 30 °C, 40 °C, 50 °C and 60 °C (the latter temperature was only considered for TCEPSe, Te). These constants were next used to calculate the experimental activation energies for the rate-determining step of the 3 processes using Arrhenius' equation (Fig. 5c and eqn (3)). The values obtained for each species exhibited a periodic trend: TCEPS (7.2 kcal mol−1) > TCEPSe (4.9 kcal mol−1) > TCEPTe (2.9 kcal mol−1). These observations align well with the ones collected during the batch optimization (full conversion was achieved faster with TCEPTe > TCEPSe > TCEPS) and are consistent with existing literature data as well, and follow HSAB theory.61
(1) |
(2) |
(3) |
A versatile flow system was constructed, consisting of 3 columns (¼’’ stainless steel, 150 mm length) operated in parallel, each filled with either sulfur, selenium, or tellurium, respectively (Fig. 6a and b). These 3 columns were connected upstream to a single feed solution of TCEP through an automated selector valve. The valve was remotely controlled to select the appropriate chalcogen source, enabling on-demand preparation, at room temperature, of TCEPS, TCEPSe, and TCEPTe. For each column, the porosity (ε) was estimated to be 0.287 (S8), 0.098 (Se8) and 0.434 (Te8) (note that −18 + 60 mesh tellurium was used), respectively. These different porosities resulted in varying reactor volumes and chalcogen ratios, thereby impacting the reactivity trends calculated with the activation barriers. The downstream section of the flow setup featured a benchtop low-field NMR operated in the 31P NMR mode to assess both productivity and stability (Fig. 6a and b).
For each chalcogen, a feed solution of TCEP (pH 10.7) was infused at flow rates ranging from 0.25 mL min−1 to 2 mL min−1. Conversion and space-time yield (STY, see Section S5.7 in the ESI† for more details) were calculated to determine the productivity boundaries of the flow system. In the case of sulfur, full conversion to TCEPS was maintained within the range of 0.25 mL min−1 to 2 mL min−1 (STY: 45.9 g L−1 min−1 with an estimated residence time of 0.354 min at 2 mL min−1). Similar results were observed for TCEPTe (STY: 61.5 g L−1 min−1 and an estimated residence time of 0.534 min at 2 mL min−1).
For TCEPSe, full conversion was observed up to 1 mL min−1 (STY: 26.8 g L−1 min−1 and an estimated residence time of 0.242 min), as illustrated in Fig. 6c. These outcomes are particularly remarkable when compared to kinetic batch experiments, where full conversion required approximately 20, 23, and 26 min for sulfur, selenium, and tellurium, respectively. The substantial reduction in the timeframe and the outstanding productivity metrics required to achieve full conversion emphasize the advantages of this flow setup for the reduction of chalcogens.
Continuous monitoring of TCEPTe at a flow rate of 1.2 mL min−1 was conducted and sustained full conversion for a total operation time of 200 min, which is quite promising in anticipation of scalability trials for CdTe QDs (see below, and Fig. S25 in the ESI†).
Fig. 7 (a) Simplified flow chart for the concatenated process towards CdS, CdSe and CdTe QDs. (b) In-line monitoring with UV/vis. (A.u. = Absorbance units), path length: CdS 0.5 mm, CdSe/Te: 10 mm. |
In the proposed system, the TCEPX generator (Fig. 7a) was inserted upstream of an additional static mixer. The latter allowed the stream of TCEPX to be blended with a feed solution of Cd(3-MPA)2. The resulting reaction mixture was then directed to a heated reaction coil for QD generation. The reactor effluent was thermally quenched and then connected to an in-line UV-VIS spectrometer for real-time reaction monitoring.
The results obtained during the synthesis are shown in Fig. 7b. Overall, these results demonstrate the effectiveness of fresh TCEPX precursors as efficient chalcogenide carriers under aqueous conditions. They demonstrate the capability of TCEPX to readily transfer chalcogen to cadmium under relatively mild conditions. Furthermore, the findings highlight that the reactivity of TCEPX is significantly influenced by the nature of the chalcogen, establishing a reactivity hierarchy where softer chalcogens (TCEPS < TCEPSe < TCEPTe) require lower process temperatures.
High-resolution transmission electron microscopy (HRTEM) and powder X-ray diffraction (PXRD) analyses were conducted to provide insights into the size and morphology of the QDs (Fig. 8a). The HRTEM images revealed that the particles exhibited a spherical morphology, with estimated particle sizes of 3.31 nm for CdS, 3.35 nm for CdSe, and 4.0 nm for CdTe (Fig. 8a). Subsequently, PXRD analyses were carried out on purified QDs, utilizing zero-background substrates. For all three samples (CdX, where XS, Se, and Te), the XRD patterns matched those of reference samples, confirming the crystalline nature of the QDs (Fig. 8b). These QDs exhibited a cubic crystal system.
Fig. 8 (a) Characterizations of QDs after their production by HRTEM. (b) Characterizations of QDs by Powder X-ray Diffraction analysis. |
The size of QDs, including their ligand corona, can also be determined through diffusion-ordered spectroscopy (DOSY) NMR experiment.63,64 DOSY correlates 1H NMR chemical shifts with diffusion coefficients, enabling precise attribution of the hydrodynamic diameters of the particles and their surface ligands. Accordingly, the following hydrodynamic diameters were attributed to each QD type: CdS 4.67 nm, CdSe: 5.67 nm, CdTe: 4.70 nm. The chemical shifts corresponding to these hydrodynamic diameters were associated with the methylene groups of 3-MPA (broad signals at approximately 2.93 ppm and 2.56 ppm). Despite thorough purification was carried out before characterization, phosphorus signals from phosphine oxide, a known stabilizing agent, were also detected. The peak width suggested their presence as “free ligands”.63 This hypothesis was confirmed by X-ray photoelectron spectroscopy (XPS), which did not show any phosphorus 2p interactions (likely lost during the high vacuum before analysis), but revealed unsaturated metal. XPS also highlighted a significant proportion of carboxylate functions, likely from 3-MPA, TCEPO (through the 3 carboxylate functions), and acetate ions from the cadmium source. Surface analysis indicated a cadmium-to-chalcogen ratio of less than 1 (around 0.4), suggesting a surface alloy CdXnSn−1 (X = Se, Te) not detectable by XRD. Finally, the presence of a thiolate–cadmium bond was confirmed.
However, the presence of a large Stokes shift revealed photoluminescence properties characterized by trap states instead of excitonic emission.65 This emission similar to colloidal CdS has been already reported previously66 and seems characteristic of some aqueous carboxyl-capped CdS QDs. Efforts to suppress these vacancies were unsuccessful, even by working with an excess of Cd2+ or opting for core–shell QDs. A deeper investigation is necessary for the CdS QDs formed with this method. However, to rule out the possibility of 3-MPA as a potential source for sulfur transfer under aqueous conditions, a control experiment was conducted (see Section S5.9 of the ESI†). The synthesis was repeated without TCEPS, and it did not yield high-quality CdS QDs. With all converging proofs toward the development of a new and effective vehicle for chalcogenides under aqueous process conditions, further applications benefiting from flow technology were envisaged.
Therefore, the reactor effluent containing CdSe was mixed with a basic feed of ZnCl2, thiourea as the sulfide donor and 3-MPA as the stabilizing agent (see Section S4.8 of the ESI†). The corresponding setup is illustrated in Fig. 9a. Adding ZnS at temperatures ranging between 120 °C and 160 °C for 5 min led to core–shell QDs with a strong excitonic peak localized around 585 nm. Trap state emission was drastically reduced. To quantify the improvement in emission, a new metric was introduced: the ratio of the fluorescence peak to the trap state emission, depicted as the green surface over the yellow surface ratio in Fig. 9b (see Section S5.12 of the ESI†). This metric, presented in Fig. 9c, revealed a constant increase of this ratio from 0.13 (120 °C) up to 1.2 (160 °C). These results demonstrate that adding a ZnS shell over the CdSe core significantly improves the emission properties, even from an initially modest starting point. Additionally, the ZnS shell appears to have a limited impact on QD size, as the full width at half maximum (FWHM) remains consistently around 30 nm across different temperatures (Fig. 9c). This new protocol offers a fully concatenated process where each operating parameter can be tuned individually, highlighting the potential of this innovative approach for preparing high-quality biocompatible nanomaterials.68 To the best of our knowledge, this is the first report on a concatenated flow protocol for the preparation of high-quality aqueous CdSe/ZnS core–shell QDs and that does not require downstream ligand exchange.28
Fig. 10 (a) Hypothesized mechanism for CdX QDs formation. (b) Mass spectra of TCEP18O obtained from synthesis using labelled H218O and a reference of TCEP16O. |
To validate this hypothesis, a CdTe synthesis was carried out in 18O-labelled water. After the reaction, the CdTe QDs were separated by sedimentation and the supernatant was analyzed by LC-MS (Fig. 10b and see Section S5.13 of the ESI†). The mass spectra are compared with a reference peak of TCEP16O. A +2 shift in the molecular ion was visible between the reference TCEP16O and the TCEP18O produced during our experiment. Thus, in an aqueous environment, water acts as the oxygen donor, while in an organic environment, acetate is commonly seen as the oxygen donor.71,72 This conclusion also explains the decrease of pH that was noticed during our optimization under aqueous conditions.
Further optimization was performed to maximize the QD metrics, such as the photoluminescence quantum yield (PLQY) and the FWHM (see Section S4.9 of the ESI†). To this end, the following parameter boundaries were defined as follows: temperatures from 130 °C to 200 °C; residence time from 45 s to 60 s, and a Cd/Te ratio from 5 to 7.5. The results of this screening are presented in Fig. 11. The general trend observed is the formation of larger particles under higher temperature and longer residence time. While particle growth comes with an increased PLQY, it also broadens the size distribution (larger FWHM). At a given temperature, a longer residence time gives larger particles with an improved PLQY.
Fig. 11 Results of the main metrics to characterize the CdTe QDs (PLQY, PL peak position, FWHM) under various temperatures and residence times for a Cd/Te ratio of 5 (left) and 7.5 (right). |
The series conducted with 5 and 7.5 equivalents of Cd(3-MPA)2 gave the most impactful observations. Firstly, the PLQY is higher with 7.5 equivalents (>50%) than with 5 equivalents (32%) and the emission maximum is blue-shifted from 790 nm (5 eq equiv.) to 640 nm (7.5 equiv.). The properties achieved with these particles align with recent reports on hydrothermal CdTe QDs.73–75 Secondly, a large excess of Cd precursors improves the size distribution as the FWHM is enhanced with 7.5 equivalents. However, the size range accessible with 7.5 equivalents of Cd is narrower (from 500 nm to 720 nm) compared to 5 equivalents (500 nm to 770 nm). Based on these observations, the conditions with a 7.5 Cd/Te ratio were selected for scalability trials.
Samples were prepared at temperatures ranging from 130 °C to 190 °C, with residence times of 45 s or 60 s. The results indicated, similar to the lab-scale trials, that higher process temperatures and longer residence times resulted in larger particles (Fig. 12c). This was evidenced by a red shift in absorbance and emission peaks, along with an increased PLQY. However, this was counterbalanced by a broader size distribution, resulting in an increase in the FWHM.
The comparison between the results obtained with the microfluidic and mesofluidic setups highlights disparities. Metrics achieved by the mesofluidic reactor were lower than those observed in the microfluidic setup. Specifically, the emission range was narrower, spanning from 500 nm to 600 nm compared to 500 nm to 650 nm. The PLQY was also reduced, reaching approximately 18%, vs. 40% at an emission of 600 nm under microfluidic conditions. Additionally, size distribution metrics were less favorable in the mesofluidic setup, with a FWHM ranging from 40 nm to 70 nm compared to 35 nm to 60 nm. This disparity was attributed to the much higher turbulence within the mesofluidic reactor. High turbulences are likely to accelerate the recombination of nuclei, resulting in higher QD concentrations but with smaller particles under similar reaction conditions. Nevertheless, this scale-up demonstrates the relevance of the concatenated approach, enabling the production of CdTe QDs at a rate of 80 mL min−1. As it is, the mesofluidic process allows the preparation of up to 40 g day−1 of CdTe QDs with a relative quantum yield of 18%.
Following the successful transposition of precursor generation into a microfluidic, this step was concatenated with the preparation of CdX (X = S, Se, Te) QDs. The resulting nanoparticles were characterized using HRTEM and P-XRD, revealing nanosized spherical shapes with a cubic crystal lattice structure. Surface analysis (XPS) shows that the particles are mostly surrounded by 3-mercaptopropionic acid (thiolate and acetate groups). An alloy of CdXnSn−1 (X = Se, Te) is formed on the surface of their respective QDs.
The entire process was transposed to pilot scale in a mesofluidic reactor and demonstrated for the production of CdTe QDs. The pilot scale setup produced up to 80 mL min−1 of stable (>5 months) CdTe QDs. A daily production of up to 40 g per day of CdTe QDs exhibiting an 18% PLQY was achieved (51% PLQY at the microfluidic scale). Moreover, biocompatible CdSe/ZnS core–shell QDs were prepared with a concatenated approach. Such unprecedented processes under scalable flow conditions open new avenues for accessing aqueous QDs.
Footnote |
† Electronic supplementary information (ESI) available: Detailed experimental protocols, microfluidic and mesofluidic setups. See DOI: https://doi.org/10.1039/d4sc01135j |
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