Jae Won
Choi
ab,
Dong Gyu
Park
a,
Keon-Han
Kim
c,
Won Ho
Choi
d,
Min Gyu
Park
ae and
Jeung Ku
Kang
*a
aDepartment of Materials Science and Engineering, NanoCentury Institute, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, Republic of Korea. E-mail: jeungku@kaist.ac.kr
bMaterials Architecturing Research Center, Korea Institute of Science and Technology (KIST), 14-gil 5 Hwarang-ro, Seongbuk-gu, Seoul 02792, Republic of Korea
cChemical Science Division, Lawrence Berkeley National Laboratory, 1 Cyclotron Road, Berkeley, CA 94720, USA
dDepartment of Petrochemical Materials, Chonnam National University, 50 Daehak-ro, Yeosu-si 59631, Republic of Korea
eAdvanced Cell Platform Group, Samsung SDI, 150-20 Gongse-ro, Giheung-gu, Yongin-Si, Gyeonggi-do 17084, Republic of Korea
First published on 7th November 2023
In principle, hybrid energy storages can utilize the advantages of capacitor-type cathodes and battery-type anodes, but their cathode and anode materials still cannot realize a high energy density, fast rechargeable capability, and long-cycle stability. Herein, we report a strategy to synthesize cathode and anode materials as a solution to overcome this challenge. Firstly, 3D nitrogen-doped hierarchical porous graphitic carbon (NHPGC) frameworks were synthesized as cathode materials using Co–Zn mixed metal–organic frameworks (MOFs). A high capacity is achieved due to the abundant nitrogen and micropores produced by the MOF nanocages and evaporation of Zn. Also, fast ion/electron transport channels were derived through the Co-catalyzed hierarchical porosity control and graphitization. Moreover, tin oxide precursors were introduced in NHPGC to form the SnO2@NHPGC anode. Operando X-ray diffraction revealed that the rescaled subnanoparticles as anodic units facilitated the high capacity during ion insertion-induced rescaling. Besides, the Sn–N bonds endowed the anode with a cycling stability. Furthermore, the NHPGC cathode and SnO2@NHPGC achieved an ultrahigh energy density (up to 244.5 W h kg−1 for Li and 146.1 W h kg−1 for Na), fast rechargeable capability (up to 93C-rate for Li and 147C-rate for Na) as exhibited by photovoltaic recharge within a minute and a long-cycle stability with ∼100% coulombic efficiency over 10000 cycles.
New conceptsThe use of only a lithium-/sodium-ion battery and electrochemical capacitor cannot simultaneously realize a high energy density, fast rechargeable capability, and long-cycle stability. In this case, hybrid energy storages can theoretically be a solution to this challenge as the advantages of both batteries and capacitors can be exploited. Herein, we report a strategy to develop high-performance hybrid energy storages using 3D nitrogen-doped hierarchical porous graphitic carbon (NHPGC) frameworks derived from Co–Zn mixed MOFs as a cathode and a subnanometer tin oxide rescaled on NHPGC (SnO2@NHPGC) as an anode. These cathode and anode structures with a controlled hierarchical porosity for the rapid ion transport, graphitization for facile electron conduction, and rich redox-active sites for high capacity result in synergistic effects, delivering ultrahigh energy and fast-rechargeable power densities together with long-cycle stability. Consequently, this study provides a new route to develop high-capacity and high-rate cathode and anode structures for high-performance hybrid energy storage devices. |
In this case, capacitor-type cathode materials have been commonly fabricated using electrical double-layer capacitor (EDLC)-type carbon materials such as activated carbons and graphene,11–15 but EDLC-type carbon leads to a low capacitance, thereby limiting the capacitance in hybrid energy storage devices. Thus, a new capacitor-type cathode allowing higher capacitance than that of EDLC-type carbon electrodes is vital to realize high-performance hybrid energy storages. In addition, the incorporation of micropores and mesopores in a cathode material is required. The micropores can provide rich ion adsorption or reservoir sites for high capacity, while mesopores can offer diffusion channels for rapid ion movement.16–18 Alternatively, the electrical performances may be limited by a large amount of isolated and inaccessible micropores and high ion diffusion resistance due to the lack of mesoporous channels required for fast ion transport.19 In addition, graphitic carbons possess ordered sp2 carbons, contributing to high electrical conductivity.20 Hence, porous carbon having not only rich pore networks to facilitate ion transport, but also a high degree of graphitization to promote electron transfer should be designed to enable a high-rate performance in cathodes. In this case, metal–organic frameworks (MOFs) are promising materials to derive microporous ion adsorption sites as well as mesoporous ion transport channels.21 Also, the metal ions in their secondary building units (SBUs) and functionalized ligands can be utilized for catalytic graphitization and heteroatom doping.
In this work, we synthesized Co–Zn mixed MOF-derived cathode and anode materials to realize high performances in hybrid energy storage devices. Firstly, 3D nitrogen-doped hierarchical porous graphitic carbon (NHPGC) frameworks were synthesized as cathode materials from Co–Zn mixed metal–organic frameworks (MOFs). The porosity and graphitization in NHPGC were controlled by varying the proportion of Co and Zn atoms in the MOFs. The micropores were produced from the nanocages of the MOFs and vaporization of Zn. Co atoms were also utilized to offer catalytic sites for the formation of graphitic carbon layers and mesoporous channels were formed after the removal of the Co atoms. Additionally, a nitrogen-containing ligand (2-methylimidazole) was utilized to offer rich pseudocapacitive sites for high capacity and excellent electrolyte wettability. Besides, 3D anodic sites affording high capacity for lithium or sodium were conjugated in NHPGC to derive a high-capacity/high-rate anode. Subnanometer anodic sites were demonstrated to be generated via ion insertion-induced rescaling from larger crystals during cycling. We showed that the anodic subnanometer particles resulted in high capacity and fast kinetics. Also, they were shown to alleviate volume expansion/shrinkage without aggregation during ion insertion/extraction reactions. Besides, Sn–N bonds were demonstrated to allow long-term cycling stability. Furthermore, the cathode and anode electrodes were assembled into full-cell devices to attain high energy density, fast rechargeable capability, and long-cycle stability. Additionally, a charging kit using a solar cell was fabricated to demonstrate the fast charging capability of the full cell devices.
The scanning electron microscopy (SEM) and transmission electron microscopy (TEM) images of Co1–Zn9 MOF/GO are shown in Fig. S2 (ESI†). Co–Zn mixed two-dimensional MOF sheets were grown on the GO substrate. After carbonization, it was observed that MOF/GO were pyrolyzed into carbon frameworks embedded with Co nanoparticles, and subsequently nitric acid treatment led to the total removal of the Co nanoparticles (Fig. S3, ESI†). The SEM image (Fig. 2a) indicates the well-preserved sheet shape of the MOF-derived carbon frameworks. In addition, the high-resolution TEM (HRTEM) image (Fig. 2b) reveals that 5 to 10 graphitic layers with a lattice spacing of 0.356 nm were formed on the porous carbon sheets via Co metal-catalyzed graphitization. The cavities surrounded by the graphitic layers serve as mesoporous channels. The mesoporous structures were further visualized through high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM) analysis (Fig. 2c), where the dark black regions in the temperature-mode image indicate pores with a size of less than 10 nm. Also, to elucidate the effect of the Co percentage on the structure of the carbon frameworks, we synthesized Cox–Zn10−x NHPGC with a Co ratio of x = 0, 2, 3, and 10 from Cox–Zn10−x MOF/GO. The Co and Zn ratios in the Cox–Zn10−x MOFs were revealed by inductively coupled plasma optical emission spectroscopy (ICP-OES), and the color of the powder changed from light brown to purple as the Co ratio increased from 0 to 10, as shown in Table S1 and Fig. S4 (ESI†). All the Cox–Zn10−x MOF/GO samples had a similar sheet-like shape, as shown in Fig. S5 (ESI†), but obvious morphological differences were observed in the carbon frameworks after carbonization (Fig. S6, ESI†). Notably, mesopores and graphitic layers were rarely detected in Zn-NHPGC (Fig. S6a and b, ESI†). Zn-NHPGC was mainly composed of micropores derived from the collapse of the MOF pores and vaporization of Zn during high-temperature annealing, while having an amorphous structure owing to the absence of Co metal. In contrast, a large number of mesopores and graphitic layers existed in Co2–Zn8, Co3–Zn7, and Co-NHPGCs (x = 2, 3, and 10), respectively. The pore size and number of graphitic layers were found to increase as the Co ratio increased, and thus even large pores of 50–100 nm were observed (Fig. S6c–e, ESI†), respectively. In addition, the structure of Cox–Zn10−x NHPGC was determined through powder X-ray diffraction (PXRD), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS) analyses. Fig. S7 (ESI†) shows the XRD patterns of Cox–Zn10−x MOF/GOs, and all the MOFs have the same diffraction patterns, corresponding to dia(Zn), a polymorph of ZIF-8.22 However, Fig. 2d shows that Co1–Zn9 and Zn-NHPGC give the weak and broad peaks at approximately 25°, whereas Co2–Zn8, Co3–Zn7, and Co-NHPGC showed a sharp peaks at 26°, which is attributed to the (002) reflection of graphite. This confirms that Co plays a role in the formation of the graphitic layers, as shown in the HRTEM image of Co-NHPGC (Fig. S8, ESI†).23 Besides, no diffraction peaks for Co metal was observed, indicating that the Co nanoparticles were completely removed via the nitric acid treatment, as also shown in the TEM and energy dispersive spectroscopy (EDS) mapping images in Fig. S9 (ESI†). The graphitization of NHPGC was analyzed by Raman spectroscopy (Fig. 2e). The peak at 1350 cm−1 is assigned to the D band, which his associated with structural defects. We observed that the peak at around 1600 cm−1 could be deconvoluted into two peaks at 1580 cm−1 (G band) and 1610 cm−1 (D′ band), corresponding to the in-plane stretching vibration mode of ideal and disordered graphitic lattices, respectively.24 The peak at 1500 cm−1 between the D and G band also corresponds to the D′′ band, which is associated with an amorphous phase.25 We determined the degree of graphitization using the intensity ratio between the G and D band (IG/ID). Co1–Zn9 NHPGC showed a higher IG/ID value (0.79) than Zn-NHPGC (0.71), indicating that Co1–Zn9 NHPGC has a higher degree of graphitization. Co-NHPGC with a highly graphitized structure had the highest value of 1.35, and IG/ID was found to increase as the amount of Co increased. This indicates that Co induced the graphitization of NHPGC. Moreover, the chemical state of Cox–Z10−x NHPGC was explored through X-ray photoelectron spectroscopy (XPS) analysis. Fig. 2f reveals the XPS N 1s spectra of NHPGCs. The N 1s peaks were deconvoluted into three components corresponding to pyridinic N (398.4 ± 0.2 eV), pyrrolic N (399.8 ± 0.2 eV), and graphitic N (400.8 ± 0.2 eV).26 Pyrrolic N and pyridinic N with unpaired electrons boost pseudocapacitive reactions for high capacity, while graphitic N leads to high electrical conductivity.27 Zn and Co1–Zn9 NHPGC predominantly consisted of pyrrolic N and pyridinic N, containing nitrogen concentrations of 7.49% and 5.03%, respectively (Fig. S10, ESI†). On the contrary, Co-NHPGC consisted mainly of graphitic N with a nitrogen concentration of 1.75%, supporting that a trade-off exists between the growth of graphitic layers and the concentration of nitrogen doping.28 The N2 adsorption–desorption isotherms (Fig. 2g and Fig. S11, ESI†) revealed the pore characteristics of the samples. Zn-NHPGC showed a type I isotherm, corresponding to a microporous structure, whereas NHPGCs derived from Co-containing MOFs exhibited isotherms gradually close to type IV as the Co ratio increased with a hysteresis loop, indicating a mesoporous structure. The pore size distribution and cumulative pore volume (Fig. 2h and Fig. S12, ESI†) indicate that Zn-NHPGC and Co1–Zn9 NHPGC possess abundant micropores and a high Co ratio induced the formation of mesopores in the carbon frameworks. In particular, Co1–Zn9 NHPGC possessed a micropore volume as large as that of Zn-NHPGC together with an increased volume of mesopores. The size of the mesopores ranged primarily from 3 to 5 nm, consistent with that observed in the HAADF-STEM image in Fig. 2c. Table S2 (ESI†) summarizes the pore structures of Cox–Zn10−x NHPGC, which were determined from the isotherms and pore size distribution. As the Co ratio increased, the Brunauer–Emmett–Teller (BET) specific surface area and volume ratio between the micropores and mesopores (Vmicro/Vmeso) were observed to decrease. In particular, Vmicro/Vmeso significantly decreased when x was higher than 1 in Cox–Zn10−x NHPGC. Co1–Zn9 NHPGC had the largest BET surface area of 554 m2 g−1 and hierarchical porosity with Vmicro/Vmeso of 33.5%. This verifies that the porosity can be optimized efficiently by adjusting the Co and Zn proportions in the synthesis of the MOFs, supporting that rich active sites with fast ion transport channels can be obtained without the addition of any pore activation agents.
Fig. 3a reveals the cyclic voltammetry (CV) curves of the NHPGC cathode materials in the potential range of 2.0–4.5 V (vs. Li/Li+), in which their half cells were assembled using NHPGC as the working electrode and Li metal as the counter and a reference electrode in LiPF6 electrolyte. They present quasi-rectangular shapes, corresponding to electrical double-layer capacitance (EDLC)-type behaviors. Moreover, the humps at around 3.0 V indicate the pseudocapacitive reactions attributed to nitrogen species.29 The area under the CV curve of Co1–Zn9 NHPGC was the largest, whereas Co-NHPGC showed the smallest area owing to its insufficient volume of micropores serving as active sites. Fig. S13 (ESI†) demonstrates that all the Cox–Zn10−x NHPGC samples show analogous EDLC-type CV curves and the rectangular shapes are more distinct in Cox–Zn10−x NHPGC with higher Co proportions. The CV curve shape of Co1–Zn9 NHPGC was well preserved even at a high scan rate of 50 mV s−1, indicating its fast rate capability is attributed to enhanced electrical conductivity and ionic transport. Besides, the galvanostatic charge/discharge (GCD) curves for Cox–Zn10−x NHPGC (Fig. S14, ESI†) were found to have quasi-linear shapes, consistent with the CV curves. Co1–Zn9 NHPGC delivered the highest specific capacity of 123.4 mA h g−1 at 0.1 A g−1 and the high capacity retention of 78.5 mA h g−1 even at a high current density of 10 A g−1 (Fig. 3b), implying that the rich mesoporous ion transport channels boosted the ion adsorption on the micropores even at the 100-fold faster charging rate. Furthermore, Co1–Zn9 NHPGC exhibited superior cycle stability, as exhibited by high capacitance retention over 30000 cycles at 5 A g−1 together with voltage profiles in the initial and last 5 cycles (Fig. 3c). In addition, electrochemical impedance spectroscopy (EIS) measurements were carried out to elucidate the electrochemical behavior of Cox–Zn10−x NHPGCs with respect to the pore hierarchy, nitrogen-doping, and graphitization. Fig. S15 and Table S3 (ESI†) outline the Nyquist plots and summary of the resistances of Zn, Co1–Zn9 and Co-NHPGC, respectively. For a capacitor-type device, R1 (intercept on the X-axis) is the equivalent series resistance (ESR) and the diameter of the semicircle R2 corresponds to the charge transfer resistance at the electrode/electrolyte interface, and thus the sum of R1 and R2 can be interpreted as the internal resistance of the electrode.30 The R1 resistances for Co1–Zn9 and Co-NHPGCs were lower than that of Zn-NHPGC, indicating that the enhanced electrical conductivity is ascribed to the high degree of graphitization, while R2 is lower in Zn and Co1–Zn9 NHPGCs with high nitrogen contents. The diagonal line at the middle frequency between R2 and R3 is associated with the diffusion of ions. The shorter the length of this region, the faster the diffusion and adsorption process of ions in the porous structure.31 Given that the Co-induced mesoporous channels promote ionic transport in the electrolyte, Co-NHPGC had the highest diffusion rate, and Co1–Zn9 NHPGC also had higher diffusivity than Zn-NHPGC. This trend is also shown in the imaginary part of capacitance (C′′) versus frequency plot in Fig. 3d. The normalized capacitance is the maximum at a certain frequency (f0), and the corresponding time (1/f0) is called the dielectric relaxation time (τ0), which means how fast polarized electrolyte ions can be relaxed to equilibrium.17 The dielectric relaxation time for Zn-NHPGC was the largest (4.18 s), while Co1–Zn9 and Co-NHPGC showed shorter relaxation times of 0.59 and 0.26 s, respectively. It is noteworthy that including only 10 at% of cobalt in the Co–Zn mixed MOF significantly improved the ion diffusivity to a similar extent to that of the 100% Co-MOF-derived carbon. Fig. 3e summarizes the structural and electrochemical characteristics of the Cox–Zn10−x NHPGC cathodes. With an increase in the content of Co, the electrical conductivity improved by graphitization, and the ionic diffusion was enhanced due to the increased volume of mesoporous channels. However, the total nitrogen content including pyrrolic and pyridinic N as pseudocapacitive sites decreased. Also, the decrease in micropore volume led to the lack of adsorption sites. Consequently, Co1–Zn9 NHPGC exhibited the highest performance, which is attributed to the abundant micropores and nitrogen for copious ion adsorption reactions, rich mesopores for rapid ion transport, and high degree of graphitization for high electrical conductivity. The electrochemical performances of Co1–Zn9 NHPGC were observed to be superior to that of cathode materials reported to date (Fig. 3f and Table S4, ESI†). Although NHPGC showed the lowest specific surface area, it showed the highest specific capacity and surface area-normalized capacity, which is attributed to the maximized surface utilization efficiency enabled by the elaborate design of the carbon framework structure. To explore the effect of graphene on the cathode performance, we also synthesized Co1–Zn9 NHPGC without graphene by pyrolysis of Co1–Zn9 MOF without GO (Fig. S16, ESI†). It possessed a sheet shape and crater-like carbon layers, but its specific capacity was determined to be almost half that of Co1–Zn9 NHPGC. This demonstrates that the conductive graphene sheets promote the electrochemical performance in NHPGC.
Subsequently, tin oxide nanocrystals were conjugated with Co1–Zn9 NHPGC to form a high-capacity/high-rate SnO2@NHPGC anode. NHPGC served as a matrix with an exquisite pore structure and rich nitrogen species. The SEM and TEM images of Fig. 4a and Fig. S17 (ESI†) reveal that tin oxide nanocrystals (3–5 nm) were uniformly grown without agglomeration on the nitrogen-doped carbon sheets. Also, Fig. 4b shows that graphite layers and mesopores coexist with nanocrystals. The selected area electron diffraction (SAED) patterns (upper right inset of Fig. 4b) reveal the (110), (101), and (211) reflections of SnO2, while the lower right inset shows the lattice spacing of 0.33 nm for the (110) plane. SnO2@NHPGC showed a broad XRD patterns due to the ultrafine size of the SnO2 nanocrystals (Fig. 4d). Besides, the deconvoluted Sn 3d spectra (Fig. 4e) show two sets of peaks. The peaks at 487.1 and 495.5 eV are associated with Sn4+ and the others at 487.7 and 495.9 eV correspond to Sn–N bonding.32 In the XPS N 1s spectra in Fig. 4f, the main peaks of pyridinic N, pyrrolic N, and graphitic N are observed together with the Sn–N bond at 400.7 eV,33 indicating the obvious interaction between Sn and NHPGC after the embedding of SnO2 nanocrystals. Also, TGA, as shown in Fig. S18 (ESI†), revealed the presence of 33.7 wt% SnO2 in SnO2@NHPGC. Fig. S19 (ESI†) shows the CV curves of the SnO2@NHPGC anode in the initial cycles between 0.01–3.0 V (vs. Li/Li+) at a scan rate of 0.2 mV s−1. The strong reduction peak at around 1 V in the first cycle corresponds to the conversion reaction of SnO2 to Sn, thereby resulting in the formation of solid–electrolyte interphase (SEI) layers.34 The peak at 0.1 V is attributed to the alloying reaction of Sn, forming LixSn, and Li intercalation in NHPGC.35 The oxidation peaks at 0.5 and 1.2 V are assigned to the dealloying of LixSn and the conversion reactions of Sn to SnO2, respectively. In the second and third cycles, the cathodic and anodic peaks in the CV curves almost overlapped, indicating the high reversibility of SnO2@NHPGC. Fig. 4g and h indicate the GCD curves of SnO2@NHPGC and its rate performance compared with Co1–Zn9 NHPGC at various current densities (Fig. S20, ESI†). The highest specific capacity of 1107 mA h g−1 was obtained at a current density of 0.1 A g−1. In addition, the high specific capacity of 472 mA h g−1 is achieved even at a 100-fold faster charging rate (10 A g−1). Although NHPGC also exhibited the high specific capacity of 883 mA h g−1 at 0.1 A g−1 due to its nitrogen species and defects serving as extra active sites, its specific capacity at fast charging rate of 10 A g−1 was only 174 mA h g−1. Fig. 4i presents the cycling performance of SnO2@NHPGC at 2 A g−1. After the initial 5 cycles at 0.1 A g−1, stable SEI layers were formed and SnO2@NHPGC showed excellent cycle stability, retaining a specific capacity of 787 mA h g−1 (99% retention in the 6th cycle) after 500 cycles.
We also analyzed the reaction kinetics of the anode from the CV curves at various scan rates from 0.2 to 1 mV s−1 (Fig. 5a) using the power-law relationship, as follows:36
i = aνb | (1) |
i(V) = k1ν + k2ν1/2 | (2) |
The NHPGC (Co1–Zn9 NHPGC) cathode and SnO2@NHPGC anode were also assembled into full cells for Li-ion HES and Na-ion HES. Fig. 6a shows the CV curves for the cathode and anode, where PF6− anions and Li+ cations are stored, respectively. To optimize the performance of the Li-ion HES, the energy density vs. power density of the HES was measured depending on the mass ratio of cathode to anode (Fig. S25, ESI†), and the optimal mass ratio of NHPGC to SnO2@NHPGC was determined to be 2.5:1. The Li-ion HES had a voltage window of 0–4.5 V together with a quasi-rectangular shape CV curve (Fig. 6b) and quasi-linear profiles in its GCD curves at various currents (Fig. 6c). As shown in the Ragone plot in Fig. 6d, the NHPGC//SnO2@NHPGC Li-ion HES achieved the maximum energy density of 244.5 W h kg−1 at a power density of 225 W kg−1 together with the high energy density of 87.1 W h kg−1 even at an extremely high power density of 22500 kW kg−1. This supports that the energy density of NHPGC//SnO2@NHPGC is superior to that of other non-aqueous Li-ion HES40–45 and aqueous Li-ion HES46,47 reported to date, as summarized in Table S5 (ESI†), and also comparable to that of a commercial LIB, while its power density outperforms that of a battery by about 100 fold. Besides, a high-mass loading test was performed by increasing the loading mass from 2 to 6 mg cm−2 (Fig. 6e). The maximum energy density was determined to be 215.87 and 201.06 W h kg−1 in 4 and 6 mg cm−2, respectively. It is notable that more than 80% of the energy density was maintained even at the three-fold higher mass loading. Also, NHPGC//SnO2@NHPGC Na-ion HES was fabricated with a 2:1 mass ratio for the cathode and anode. The CV and GCD curves in the range of 0–4.3 V show quasi-rectangular and quasi-linear shapes (Fig. S26, ESI†), respectively. The Ragone plot in Fig. 6f indicates that NHPGC//SnO2@NHPGC Na-ion HES achieved a high energy density of up to 146.1 W h kg−1 as well as high power density of up to 21500 W kg−1. The maximum energy density of NHPGC//SnO2@NHPGC Na-ion HES exceeds that of other non-aqueous Na-ion HES48–53 and aqueous Na-ion HES54,55 (Table S6, ESI†). Fig. 6g further shows that the Li-ion HES and Na-ion HES attained ∼100% coulombic efficiency over 10000 cycles. Additionally, the inset in Fig. 6g demonstrates that a mini electric car equipped with the series of NHPGC//SnO2@NHPGC Li-ion HES could run through ultrafast direct recharge from a photovoltaic module (Movie S1, ESI†).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d3mh01473h |
This journal is © The Royal Society of Chemistry 2024 |