Hao
Lv
ab and
Ben
Liu
*a
aKey Laboratory of Green Chemistry and Technology of Ministry of Education, College of Chemistry, Sichuan University, Chengdu 610064, China. E-mail: ben.liu@scu.edu.cn
bSchool of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
First published on 25th October 2023
Two-dimensional (2D) mesoporous metals contribute a unique class of electrocatalyst materials for electrochemical applications. The penetrated mesopores of 2D mesoporous metals expose abundant accessible undercoordinated metal sites, while their 2D nanostructures accelerate the transport of electrons and reactants. Therefore, 2D mesoporous metals have exhibited add-in structural functions with great potential in electrocatalysis that not only enhance electrocatalytic activity and stability but also optimize electrocatalytic selectivity. In this Perspective, we summarize recent progress in the design, synthesis, and electrocatalytic performance of 2D mesoporous metals. Four main strategies for synthesizing 2D mesoporous metals, named the CO (and CO container) induced route, halide ion-oriented route, interfacial growth route, and metal oxide atomic reconstruction route, are presented in detail. Moreover, electrocatalytic applications in several important reactions are summarized to highlight the add-in structural functions of 2D mesoporous metals in enhancing electrochemical activity, stability, and selectivity. Finally, current challenges and future directions are discussed in this area. This Perspective offers some important insights into both fundamental investigations and practical applications of novel high-performance functional electrocatalysts.
Further, nanostructuring mesoporous metals into 2D anisotropic nanostructures is an efficient and highly promising route to enlarge the utilization efficiency of exposed metal active sites and maximize their electrocatalytic performance.50–53 2D mesoporous metals that subtly combine penetrated mesoporosity and 2D nanostructures into one unique material hold add-in structural functions, including higher (electro)catalytically active sites, faster transport of electrons and reactants within the active mesochannels, and a well-defined nanoconfined mesoporous microenvironment (Fig. 1). These structural advantages have highlighted the applications of 2D mesoporous metals that are more active, stable, and selective in various electrocatalytic reactions. More importantly, unique 2D mesoporous metal nanostructures are expected to amplify their physicochemical properties distinct to their counterpart nanostructures and to explore new utilizations from catalysis to bio-related applications. However, the synthesis of 2D mesoporous metals is remarkably complicated and requires a precise control over their thermodynamic and kinetic processes for an anisotropic epitaxial growth of 2D mesoporous metals along the mesopore-forming templates. Besides, other reaction conditions should be carefully regulated to tune their physical parameters, including crystalline phase, crystallinity, mesoporous structure, framework thickness, etc.
In this Perspective, we present the latest developments in synthesizing 2D mesoporous metals and exploring their important utilizations in electrocatalysis. We first summarize the current synthetic strategies of 2D mesoporous metals with controlled crystallinity and mesoporosity. Their formation procedures and mechanisms are also discussed in detail. We then present the add-in structural functions of 2D mesoporous metals in enhancing their electrocatalytic performance (activity, stability, and selectivity). We finally provide a brief summary of 2D mesoporous metals and more importantly offer an outlook on the future developments in this area. We expect the insights summarized in this Perspective may help the readers in finding their respective solutions of 2D mesoporous metals. However, this Perspective does not focus on the synthesis and applications of ultrathin 2D metal dendrites. The readers are encouraged to refer to recent reviews and research papers for more details.54–56
In a pioneer work, Yamauchi et al. reported the first example of preparing 2D mesoporous iridium (Ir) nanosheets with a penetrated mesoporosity by a facile COI synthetic strategy (Fig. 2a).50 The authors first prepared uniform spherical polymeric micelles by the self-assembly of poly(ethylene oxide)-block-polystyrene (PEO-b-PS) in a dimethylformamide (DMF) and H2O mixed solution (Fig. 2b). After the addition of an Ir precursor, Ir3+ bonded with the PEO block of polymeric micelles by the Columnar and coordination interactions (Fig. 2c). These metal/polymer micelles were structurally stable, which did not change in the presence of a metal precursor and reducing agent. The stabilized micelles had been clearly confirmed by small-angle neutron scattering (SANS) (Fig. 2d). Meanwhile, spherical micelles were also stable during the nucleation and growth of Ir nanocrystals (Fig. 2e). These stabilized micelles behaved as the mesopore-forming template and were crucial to the formation of mesoporous Ir nanocrystals. After that, formic acid (HCOOH) as the reducing agent was injected into the above solution to direct the nucleation of Ir nanocrystals. Different to other reducing agents, HCOOH was degraded into carbon monoxide (HCOOH → CO + H2O), which was strongly bound to the basal (111) facets of Ir and caused an epitaxial growth of 2D nanosheets with anisotropic nanostructures.58 In this step, stabilized metal/polymer micelles were further assembled into 2D nanosheets and formed spherical mesopores. In sharp contrast, in the presence of other reducing agents, only spherical mesoporous structures with a lower surface energy were prepared accordingly. These results highlighted that the formation of 2D mesoporous Ir nanosheets was the result of a precise control over anisotropic epitaxial growth with PEO-b-PS as the mesopore-forming template and HCOOH (CO) as the reducing and structure-directing agent.
Fig. 2 COI strategy. (a) A scheme illustrating the synthetic process of 2D mesoporous Ir nanosheets by a COI method. TEM images of polymeric micelles (b) before and (c) after the addition of formic acid and IrCl3. SANS patterns of a polymeric micelle at room temperature with (d) different agents and (e) different reaction times. (f–i) TEM images of mesoporous Ir nanosheets with different reaction times. (j) Low-magnification SEM image, (k) high-magnification SEM image, (l) TEM image, (m) HAADF-STEM image, and (n) high-resolution TEM image of mesoporous Ir nanosheets. Reproduced from ref. 50 with permission from the American Chemical Society, Copyright 2018. |
Transmission electron microscopy (TEM) images collected at different reaction times exhibited the in-plane epitaxial growth of 2D mesoporous Ir nanosheets. As shown in Fig. 2f–i, very tiny nanocrystals were formed in the initial stage. After further fusing together, mesoporous Ir nanocrystals became bigger along the plane orientations and anisotropically grew to form 2D mesoporous nanosheets. Low-magnification scanning electron microscopy (SEM) and TEM images showed that the final products were highly uniform and free-standing with a 2D nanosheet morphology and penetrated mesoporous structure (Fig. 2j–l). Mesopores were periodically ordered with a hexagonal packing mode (Fig. 2m). High-resolution TEM images demonstrated that the lattice fringe of the wall framework was 0.22 nm, which belongs to the (111) plane of a face cubic centered (fcc) Ir nanocrystal. Subsequently, the authors further explored 2D mesoporous Ir nanosheets as the template for preparing other Ir-based mesoporous metal nanomaterials, for example, mesoporous dual-phase NiB and Ir heterostructures.59 These 2D mesoporous metals exposed more catalytically active sites and accelerated electron/mass transport, thus remarkably enhancing their performance in (electro)catalysis (discussed later).
Fig. 3 HIO strategy. (a) Schematic illustration of the synthetic process of 2D mesoporous Pd-based nanoplates by a HIO route. (b–e) Time-dependent TEM images of 2D PdCu single-crystalline mesoporous nanoplates during the epitaxial growth process. (f, g) SEM and (h) HAADF-STEM images, (i) atomic force microscope (AFM) image, (j) TEM image and (k) corresponding SAED pattern, and (l) high-resolution TEM image and corresponding FFT pattern (purple square area), and (m) HAADF-STEM EDX elemental mapping images of 2D PdCu single-crystalline mesoporous nanoplates. Reproduced from ref. 51 with permission from Wiley, Copyright 2022. |
Epitaxial growth of 2D single-crystalline mesoporous PdCu nanoplates was confirmed by time-dependent TEM observations collected under different reaction times. Clearly, tiny porous nanocrystals were formed immediately after the addition of AA (Fig. 3b) and gradually grew epitaxially along the (110) facets with a CTAC template into highly uniform 2D mesoporous PdCu nanoplates with a single-crystallinity and curved nanostructure (Fig. 3c–e). In comparison with spherical mesopores formed by PEO-b-PS, CTAC self-assembled into cylinder micelles and thus produced wormlike mesoporous channels. SEM and TEM images showed that the HIO strategy was powerful for a controllable preparation of high-quality curved single-crystalline mesoporous PdCu nanoplates (Fig. 3f–i). Meanwhile, there were abundant mesopores that radially penetrated the nanoplates. Moreover, the products were very thin with an average shell height of only 7.6 nm. The selected area electron diffraction (SAED) pattern of a single nanoplate showed a nearly single set of bright spots, corresponding to (110) facet exposed single-crystalline nanocrystals (Fig. 3j and k). A similar result was also confirmed by the high-resolution TEM images and corresponding fast Fourier transform (FFT) patterns (Fig. 3l). In addition to uniform metal distributions (Fig. 3m), the results highlighted the successful synthesis, for the first time, of 2D mesoporous metals with single-crystallinity and a curved nanostructure. Considering the diversity of halide ions on the selective metal crystalline facets,7,10,62 the HIO strategy would open a blue ocean for designing and synthesizing novel 2D mesoporous metals with well-desired functional metal compositions.
Fig. 4 IG strategy. Schematic illustration of the synthetic process of 2D mesoporous metals by a liquid metal IG route at the (a) macroscopic and (b) microscopic levels. (c) Schematic illustration for ion permeation and electronic transfer during the liquid metal IG synthesis on a Ga droplet. (d) Photograph of a Ga droplet in the precursor solution on water glass. (e) Schematic representation of the relationship between the reduction rate and thickness of a mesoporous Rh layer. (f) SEM image of the top view of an individual mesoporous Rh nanosheet. (g) Low-magnification SEM and (h) TEM images, (i) Fourier-filtered lattice fringe and corresponding FFT pattern, and (j) HAADF-STEM elemental mapping images of 2D mesoporous RhPt nanosheets. Reproduced from ref. 64 with permission from the American Chemical Society, Copyright 2022. |
Based on the liquid metal IG strategy, the authors successfully prepared some 2D mesoporous metal nanosheets with a high homogeneity and purity (Fig. 4g). The lateral length of their mesoporous PtRh nanosheets was as large as 10 μm with an average thickness of 29 nm. A high-magnification TEM image further showed abundant spherical mesopores through the nanosheets (Fig. 4h). The Fourier-filtered lattice fringe and corresponding FFT pattern as well as HAADF-STEM elemental mapping images confirmed that 2D mesoporous nanosheets were compositionally alloyed (Pt/Rh), indicating the precise controllability in preparing both monometallic and multimetallic alloys (Fig. 4i and j). As a result, 2D mesoporous metal nanosheets, including Rh, Au, Pt, RhPt, and RhPdIrPtAu, were successfully prepared by the liquid metal IG strategy. The authors thus expected that the liquid metal IG route can introduce a library of 2D mesoporous metals with controlled compositions on various sacrificial templates for their wide utilization in (electro)catalysis. Besides, 2D mesoporous Pt nanosheets with well-ordered mesostructures have also been prepared through the silicon IG route by spin-coating the precursor solutions containing PtCl42− and spherical micelles assembled by poly(styrene-block-2-vinyl pyridine-block-ethylene oxide) (PS-b-P2VP-b-PEO) on a silicon substrate.65
Fig. 5 MOAR Strategy. (a) Schematic illustration of preparing 2D mesoporous Cu nanosheets by the MOAR route. (b) XRD patterns of CuO nanosheets and mesoporous Cu nanosheets. (c) TEM image of CuO nanosheets. (d) HAADF-STEM image, (e, f) atomic-resolution HAADF-STEM images, and (g) high-resolution XPS Cu 2p spectrum of mesoporous Cu nanosheets. Reproduced from ref. 52 with permission from Springer Nature, Copyright 2021. (h) Schematic illustration of preparing 2D mesoporous PtPb nanosheets. (i and j) Low-magnification HAADF-STEM images, (l) high-magnification TEM image, (k) TEM image (side view), (m) XANES spectrum and (n) corresponding MT plots of mesoporous PtPb nanosheets. Reproduced from ref. 53 with permission from Wiley, Copyright 2023. |
A similar work developed by Dai et al. was to prepare 2D bimetallic mesoporous PtPb alloy nanosheets by atomic reconstruction of Pt–Pb oxide nanosheets (Fig. 5h).53 The synthesis was carried out as a hydrothermal reaction in DMF solution containing Pt(acac)2, Pb(acac)2, ethylenediamine, and polyvinylpyrrolidone (PVP) at 145 °C in a pressure vessel. During the synthesis, 2D Pt–Pb oxide nanosheets were first formed in the presence of alkaline ethylenediamine. Then, metallic Pt–Pt bonds were produced gradually by the reduction of Pt oxides, but Pb remained in the oxidized state. As the reaction proceeded, oxidized PbO species were also dissociated into metallic Pb and further alloyed with Pt into bimetallic PtPb nanosheets. Meanwhile, the atomic reconstruction of metal oxide nanosheets into metals formed the abundant voids and finally synthesized the 2D mesoporous PtPb nanosheets. An HAADF-STEM image demonstrated that the products synthesized by the MOAR route were composed of ultrathin nanosheets with polygonal nanostructures (octagons and hexagons) (Fig. 5i and j). Meanwhile, the nanosheets were very thin with an average thickness of 8.0 nm (Fig. 5k). Abundant mesopores of 3.3 nm penetrated into the nanosheets, which thus exposed more active metal sites (Fig. 5l). The authors also performed an X-ray adsorption near edge structure (XANES) study, in which mesoporous PtPb alloy nanosheets disclosed a similar spectrum to that of Pt foil (but different to that of PtO2), indicating they were in the metallic state (Fig. 5m). Besides, wavelet transform (WT) plots of the mesoporous PtPb nanosheets showed a lower k value of 1.14 nm, confirming the Pt–Pb(PbO) interface, further confirming the template-free atomic reconstruction of metal oxide nanosheets to synthesize 2D mesoporous metals (Fig. 5n). These results thus enriched the MOAR route to prepare 2D multimetallic mesoporous nanosheets for various electrocatalytic reactions.
We first discuss the electrochemical OER performance, which is the anode reaction of water splitting electrocatalysis, of 2D mesoporous Ir nanosheets as a proof-of-concept reaction in detail.50 In comparison to commercial Ir black (20 m2 g−1), the Brunauer–Emmett–Teller (BET) surface area of mesoporous Ir nanosheets was as high as 42 m2 g−1, indicating a higher number of metal sites (Fig. 6a). Similarly, a higher electrocatalytic surface area (ECSA) of 88 m2 g−1 was achieved by mesoporous Ir nanosheets collected in the electrochemical condition. When being performed for EOR electrocatalysis, mesoporous Ir nanosheets disclosed the highest activity with a lowest overpotential (at 10 mA cm−2) of 240 mV and a highest mass activity (at 1.5 V) of 260 mA mg−1. Remarkably, the OER activity was better than those of its counterparts, non-porous Ir bulk and commercial Ir black, highlighting structural functions in promoting the OER electrocatalysis of mesoporous Ir nanosheets (Fig. 6b). Meanwhile, mesoporous Ir nanosheets were also highly stable in OER electrocatalysis, retaining a constant current density of 10 mA cm−2 over 8 h (Fig. 6c).
Fig. 6 Enhanced catalytic activity and stability. (a) N2 adsorption–desorption isotherm plots of mesoporous Ir nanosheets. (b) Summarized overpotentials (at 10 mA cm−2) and mass activities (at 1.5 V) and (c) chronopotentiometry stability of mesoporous Ir nanosheets and the counterpart electrocatalysts for OER electrocatalysis. Reproduced from ref. 50 with permission from the American Chemical Society, Copyright 2018. (d) CV curves and (e) LSV curves of mesoporous PtRh nanosheets, mesoporous Rh nanosheets, and commercial Pt/C collected in 1.0 M KOH methanol solution. (f) Long-term chronoamperometry stability of mesoporous PtRh nanosheets collected in 1.0 M KOH methanol solution. Inset in (f) is a schematic illustration of the methanol-assisted H2 production process. Reproduced from ref. 64 with permission from the American Chemical Society, Copyright 2022. |
2D mesoporous metals have also exhibited a higher activity and stability in MOR and HER electrocatalysis. A recent work reported by Wang et al. found that mesoporous PtRh nanosheets showed the highest ECSA of 71.4 m2 g−1, which was remarkably larger than that of the commercial Pt/C catalyst.64 Typically, mesoporous PtRh nanosheets disclosed the highest peak current density of 73.6 m2 g−1 in MOR electrocatalysis and the lowest onset potential of 24 mV (at 10 mA cm−2) in HER electrocatalysis (Fig. 6d and e). In sharp contrast, mesoporous Rh nanosheets and Pt/C showed a much lower electrocatalytic activity in the same test conditions, indicating the synergies of a bimetallic PtRh composition and 2D mesoporous nanostructure in promoting electrocatalysis. The authors also demonstrated the high efficiency of mesoporous PtRh nanosheets in the bifunctional electrodes, which performed well in both MOR and HER electrocatalysis at the same time. Meanwhile, chronoamperometry tests showed a slight decrease of current density for 20 h in the bifunctional electrodes, confirming the great potential of mesoporous PtRh nanosheets for practical applications (Fig. 6f). Considering the compositional diversity, 2D mesoporous metals can be further expected to be highly active and stable catalysts in other electrocatalytic reactions and organic catalysis.
Ethanol oxidation reaction (EOR) electrocatalysis is a typical multi-step reaction, including the complete electrooxidation to CO2 by a 12 electron (12e−) reaction pathway and incomplete electrooxidation to acetic acid (CH3COOH) by a 4e− reaction pathway.67–69 Comparatively, a complete EOR electrocatalysis is more favorable in a direct ethanol fuel cell, since it can produce more electrical energy. Despite great potential, the complete EOR required selective cleavage of a high-energy-barrier C–C bond and thus resulted in a low electrocatalytic selectivity of often less than 20%. Very recently, our group found that 2D single-crystalline mesoporous PdCu nanoplates remarkably promoted the complete EOR electrocatalysis to CO2 by the confinement effect of the intermediates.51 In an alkaline solution, single-crystalline mesoporous PdCu nanoplates hold the best electrocatalytic mass activity of 6.09 A mg−1 for EOR electrocatalysis (Fig. 7a). The mass activity was remarkably higher than those of its counterpart electrocatalysts, including single-crystalline mesoporous Pd nanoplates, polycrystalline mesoporous PdCu nanoplates, and commercial Pd/C, indicating the importance of single-crystallinity and a bimetallic alloy in enhancing EOR activity. Meanwhile, single-crystalline mesoporous PdCu nanoplates disclosed a higher ratio of forward current to backward current (If/Ib) of 1.25 and a higher faradaic efficiency of C1 products (CO2 and CO32−) (FEC1) of 72.1%, indicating a higher selectivity of complete EOR electrocatalysis (Fig. 7b). Electrochemical EOR kinetic studies further indicated the lower activation energy and higher diffusion rate of single-crystalline mesoporous PdCu nanoplates. Considering the structural functions and alloyed compositions, the higher FEC1 of 2D mesoporous PdCu was ascribed to the confinement of an adsorbed OH (Cu–OH*) intermediate within the mesopores that effectively attacked the C–C bond on an adjacent Pd site (Pd(C–C)) and thus promoted the complete electrooxidation of ethanol into CO2 (CO32−) (Fig. 7c).
Fig. 7 Enhanced catalytic selectivity. (a) EOR activities and (b) summarized If/Ib and FEC1 (%) of PdCu single-crystalline mesoporous nanoplates (SMPs) and the counterpart electrocatalysts in an alkaline ethanol solution. (c) Schematic illustration for the EOR mechanism in mesopores. Reproduced from ref. 51 with permission from Wiley, Copyright 2022. (d) Summarized FEC2+ and total current densities and (e) long-term stability of mesoporous Cu nanosheets at different potentials during CO2RR electrocatalysis. (f) Charge density of *OCCO on a Cu–H2O–K+ slab based on the Bader charge calculation. Reproduced from ref. 52 with permission from Springer Nature, Copyright 2021. |
The carbon dioxide reduction reaction (CO2RR) represented another selective electrocatalytic reaction that can produce high-value chemicals.4,16,70–73 By confining the key intermediates within mesopores, 2D mesoporous metal nanosheets not only inhibited its competitive reaction to produce H2 but also remarkably increased the FE of C2+ (FEC2+) products. In the optimized conditions, mesoporous Cu nanosheets hold the highest selectivity for C2+ products (ethylene, ethanol, acetate acid, and n-propanol) with a superior FEC2+ of 83.7% and a larger partial current density of 0.56 A cm−2 (Fig. 7d).52 Meanwhile, mesoporous Cu nanosheets were electrocatalytically stable in acidic CO2RR, retaining a high current density and FEC2+ after operation for 30 h (Fig. 7e). By contrast, flat Cu nanosheets without mesopores exhibited a much lower FEC2+ of 35.1%. More impressively, mesoporous Cu nanosheets disclosed a higher intrinsic activity of 2.31 mA cm−2, which was 22 times higher than that of flat Cu nanosheets (0.11 mA cm−2), indicating the importance of penetrated mesopores in promoting CO2RR into C2+ products. The charge density analysis by calculated Bader charge data demonstrated that, in the presence of K+, the key intermediate (*OCCO) was stabilized and further confined in the mesoporous channels of 2D mesoporous Cu nanosheets, which decreased the energy barriers of C–C bond coupling and thus promoted a deeper CO2RR electrocatalysis to give C2+ products (Fig. 7f). A similar confinement effect of intermediates in Cu hollow cavities had been proposed to enhance FEC2+ in CORR electrocatalysis. Besides, Du et al. also found that chemisorption behaviors of CO2 in 2D mesoporous Zn nanosheets were different to that on a flat surface, which provided a “nanopincer” effect in concave mesoporous channels.74 The “nanopincer” behavior of mesoporous Zn nanosheets lowered the energy barriers of electrocatalysis and thus promoted CO2RR to CO. These results clearly highlight that 2D mesoporous metals have high potential for electrocatalysis in not only enhancing activity and stability but also increasing selectivity.
Despite much progress, the synthesis and application of 2D mesoporous metals is still in its infancy. There is no doubt that high-performance and functional 2D mesoporous metals that subtly combine structural synergies of asymmetric 2D nanostructure and abundant mesoporosity will continue to flourish. In light of the increasing attention and corresponding challenges in this research topic, we offer some opinions and outlook for future directions in the synthesis and applications of 2D mesoporous metals. On the one hand, 2D mesoporous metals prepared previously were mostly limited to several noble metals (Pd, Pt, and Ir) and their solid alloys. Other compositions (for example, Ru, Rh, their solid alloys, core–shell, and intermetallics) and crystalline phases (for example, hexagonal close packed (hcp), body centered cubic (bcc), and amorphous) have never been reported in 2D mesoporous metals. Meanwhile, the mesostructures of 2D mesoporous metals are mainly disordered and uncontrolled. Therefore, it is highly desirable to develop new synthetic strategies and theories of 2D mesoporous metals with precisely controlled compositions and crystalline phases. On the other hand, the application of 2D mesoporous metals was only reported in several electrocatalytic reactions. Considering the add-in structural functions of 2D mesoporous metals, including desirable optical, electronic, and magnetic properties, it is urgently required to explore their new utilization in other electrocatalytic and photocatalytic reactions and bio-related applications. Furthermore, by means of important characterization techniques and theory calculations, the exploration of structure–property–performance relationships in (electro)catalysis would help the design and synthesis of novel high-performance 2D mesoporous metals. With the efforts of scientists from different directions, we believe that 2D mesoporous metals could open a blue ocean to design a new generation of high-performance functional electrocatalysts in the near future.
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