Hao
Hu†
a,
Jiale
Wang†
a,
Peng
Tao
a,
Chengyi
Song
a,
Wen
Shang
a,
Tao
Deng
ab and
Jianbo
Wu
*abcd
aState Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Rd, Shanghai 200240, China. E-mail: jianbowu@sjtu.edu.cn
bCenter of Hydrogen Science, Shanghai Jiao Tong University, Shanghai 200240, China
cMaterials Genome Initiative Center, Shanghai Jiao Tong University, Shanghai 200240, China
dFuture Material Innovation Center, Zhangjiang Institute for Advanced Study, Shanghai Jiao Tong University, Shanghai 200240, People's Republic of China
First published on 16th December 2021
Single-atom catalysts (SACs) have recently attracted significant attention due to their maximum atom utilization and high efficiency in a series of electrocatalytic reactions. However, the atomically dispersed metal atoms have intrinsically extreme mobility due to their high surface energy. Besides, the harsh reaction conditions of electrocatalysis also challenged the catalytic stability of SACs. The excellent electrocatalytic performance of SACs always degrades under long-term operating conditions. Most previous studies of SACs have focused more on the activity and selectivity of SACs in electrocatalysis, while catalytic stability has received little attention as a more critical factor limiting their large-scale industrial application. In this review, we provide an overview of the recent advances in SACs in terms of selecting the metal and support materials, synthetic strategies, and electrocatalytic applications with a focus on catalytic stability. A deep understanding of the instability behaviors of SACs under different electrocatalytic conditions contributes to the design of effective synthetic strategies to further optimize their catalytic stability, which is particularly discussed. Finally, we present the challenges and prospects for the future development of stable SACs in electrocatalysis.
To suppress the instability behavior of SACs during the catalytic reactions, a comprehensive understanding of the coordination configuration and the electronic structure is significant, which is generally associated with the coactions between the isolated metallic atoms and support. The concept of strong metal–support interactions (SMSI) was initially demonstrated by Garten et al. in 1978, indicating that the adsorption capacity for H and CO of precious metals supported on TiO2 refers to the chemical bonds between metallic species and the relevant interface.23 Guided by SMSI, on the one hand, building strong bonds between the metal atoms and the support can inhibit the mobility of individual metal atoms; on the other hand, regulating the local electronic structure of the electroactive sites via charge transfer between metal and coordination atoms can also effectively increase the resistance of SACs to harsh conditions.24 Therefore, the rational design of the synthetic strategy is critical to improving their resistance to harsh catalytic conditions. Up to now, the major synthetic strategies have included spatial confinement,25 defect engineering,26,27 and coordination environment design strategies.28 SACs with single atoms stably dispersed on the support can be easily achieved with these synthetic strategies. However, owing to the different operating conditions of different electrocatalytic reactions, the mechanism of catalyst degradation also differs. Therefore, fully understanding the instability behaviors of SACs under different electrocatalytic conditions is essential for designing effective synthetic strategies to further optimize their catalytic stability. However, as far as we know, a dedicated and comprehensive overview of the stability of SACs in electrocatalytic applications is rarely reported.
In this review, we first focus on selecting the metal and support materials of SACs for electrocatalysis. Subsequently, the main synthetic strategies to enhance the stability of SACs in both synthetic and catalytic processes are summarized. Furthermore, the catalytic stability of SACs under different harsh catalytic conditions is discussed in depth. Finally, the current challenges and the prospects for the development of stable SACs in electrocatalysis are proposed (Fig. 1).
Fig. 1 Schematic diagram of the stability of SACs, including metals and supports, synthetic strategies, and electrocatalytic stability.29–36,123 |
Zhang and co-workers successfully synthesized almost all the transition metal atoms on a conductive carbon support with a metal loading of over 1.8 wt% via the low-temperature pyrolysis method (Fig. 2a).72 The X-ray absorption near-edge structure spectroscopy (XANES) spectra and X-ray absorption fine structure (EXAFS) suggested that the as-prepared Ni-SACs contained Ni2+, corresponding to Ni–N4 coordination. The modified carbon support tightly bound the metal cations and prevented the agglomeration of metal atoms into clusters and nanoparticles. Recently, an emerging class of porous carbon-based materials, MOFs, with ultra-high surface area, flexible structural stability, and well-defined ordered structures, have been considered the most promising candidates for the SAC substrate. MOFs have numerous anchoring sites, defects, and porosities to stabilize the single metal atoms. In general, utilizing MOFs as precursors for MOF-derived SACs improves not only the loading of metals in SACs but also the stability of SACs due to the formation of stable metal–C, O, N, and S coordination bonds. Since MOFs were firstly reported as an efficient support to stabilize single Pt atoms by Jiang and co-workers,76 numerous studies have been widely performed in the last ten years. For instance, Li's group developed an effective method to synthesize Ru-SACs with Ru species anchored on MOFs.51 The spatial separation of Ru single atoms was precisely controlled by cages of ZIF-8 by the formation of strong bonding between Ru and ZIF-8 after thermal reduction treatment to prevent active species from migrating and aggregating, thus contributing to the excellent stability and recyclability of Ru-SACs.
Fig. 2 Selection of the support for SACs. (a) The synthetic process of M-SACs. Reproduced with permission from ref. 72. Copyright Springer Nature 2019. (b) STM images of H and CO on a Pt–Cu (111) surface. Reproduced with permission from ref. 63. Copyright 2016 American Chemical Society. (c) Schematic illustration of SA Ni–PtNWs. Reproduced with permission from ref. 60. Copyright 2019 Springer Nature. (d) Schematic illustration of the synthetic procedure for SA Co-D 1T MoS2. Reproduced with permission from ref. 71. Copyright Springer Nature 2019. |
The key to achieving a stable isolated atom on a metal support is enhancing the bonding strength between the metal and support. To suppress migration and agglomeration of isolated metal atoms to form clusters and nanoparticles, the bonding energy between the support and single atoms should be larger than that of the single atoms themselves.55 Metal atoms like Pt, Pd, Ni, Cu, and Au are the popular active elements in SACs for electrocatalysis.54,56 Michaelides et al. have studied the stability of SACs with different alloy combinations via the DFT calculation method.57 They showed that the Gibbs free energy of aggregation (ΔGagg) of PdAu, PtCu, NiAu, and PdCu is positive, which means that they could form the SACs. But the ΔGagg of NiCu is near zero, indicating the existence of single metal atoms and clusters. It provided an effective approach to design stable SACs. Subsequently, Liu et al. successfully synthesized Pt SACs on a Cu support with a Pt/Cu ratio of 1:125 without forming metal clusters (Fig. 2b).58 Besides, Zhang's group selected Pd and Cu supports to synthesize Pd SACs.59 Due to the electron transfer between Cu and Pd, the as-prepared Pd SACs exhibited a high ethylene selectivity and especially showed excellent durability with stable operation for 24 hours. To lower the catalytic cost and scarcity of catalysts, Duan et al. anchored single Ni atoms on Pt nanowires via an electrochemical dealloying method (Fig. 2c).60 The synthesized single Ni modified Pt nanowires exhibited enhanced durability compared to pure Pt nanowires and a commercial Pt/C catalyst for the HER. The enhanced stability may be attributed to multipoint line contacts between the nanowires and the carbon carrier, thus preventing physical movement and aggregation.
As one of the metal (hydr)oxides, Fe (hydr)oxide is a typical 3d transition metal-based oxide that could stabilize the isolated metallic atoms by the intense metal–metal bonding.62 For instance, Zhang et al. first successfully synthesized a Pt1/FeOx SAC with a Pt loading of 0.06 wt% by a co-precipitation method.15 Afterwards, owing to the large surface area (290 m2 g−1) of the FeOx support and strong interactions between Pt and FeOx, they increased the Pt content in Pt/FeOx (0.17 wt%) without detecting Pt aggregation. Besides, Au is easily aggregated in the high-temperature synthetic process. A good approach to this issue is to utilize the interaction between Au and an appropriate support to select a suitable support.63 Liu and co-workers found that Au dispersed on FeOx has larger resistance to sintering than Au nanostructures; thus they successfully synthesized a Au1/FeOx SAC by anchoring single Au atoms on FeOx.63 The formation of a strong covalent bond between Au and the FeOx support resulted in the excellent stability of Au1/FeOx SACs for over 100 hours. In addition, CeO2 and Al2O3 have also been reported as effective support materials for stabilizing single metal atoms.64–66
Except for metal (hydr)oxides, metal nitrides/carbide/sulfides are also frequently chosen as the support materials. DFT calculations have demonstrated that single Pt atoms can be stably fixed on a TiN support.67 Lee et al. successfully synthesized single Pt atoms supported on TiN via an incipient wetness impregnation method,68 which showed high mass activity and unique selectivity in selective electrochemical reactions. Significantly, the corrosion resistance of TiN enhanced the durability of Pt SACs on TiN. WxC, as a popular metal carbide support, has been demonstrated to be an excellent support for Pt SACs via DFT calculations.69 By comparing the stabilities of Pt atoms on different WxC low-index facets, they discovered that the WxC (100) surface could strongly adsorb Pt atoms and resist clustering. Besides, MoC could also stabilize the isolated Pt atoms due to the intense interactions between isolated Pt atoms and MoC after a high-temperature activation.70 In addition, Liu's group designed an interface Co SAC supported on distorted 1T MoS2.71 Due to the lattice mismatch and the covalent bonding between Co and S, the isolated Co atoms could be firmly anchored on the support and exhibited long-term durability for over 10 days (Fig. 2d).
Up to now, porous carbon-based materials like zeolites, MOFs, and COFs have been widely used as templates in the spatial confinement strategy for the preparation of stable SACs.77 In these materials, MOF-derived SACs have achieved great progress in the past few years. MOFs are constructed with metal ions as connection points and organic ligands as supports to form three-dimensional networks. Furthermore, due to the features of large specific area, adjustable aperture size, high porosity, and diverse structure configurations, MOFs could enable the stabilization and homogeneity of single metal atoms on the anchor sites and make it possible to achieve high loading SACs. Therefore, MOFs are considered as the ideal support materials for single metal atoms.
Jiang et al. firstly proposed the successful synthesis of single Pt atoms confined in a MOF with Pt loading of 0.07 and 0.29 wt%.76 The EXAFS spectra showed the prominent peak at about 1.5 Å attributed to Pt–N, confirming that the single-atom Pt was stabilized by nitrogen atoms. Afterward, W-SACs with a higher metal content (1.21 wt%) were also reported.78 The W-SACs were synthesized by confining the W atoms in the N-doped carbon matrix derived from a MOF (UiO-66-NH2). As illustrated in Fig. 3a and b, metal precursor WCl5 was encapsulated in the skeleton of the MOF, and a further pyrolysis process was performed to form isolated W atoms stabilized by the N-doped carbon frame. In the atom trapping process, the uncoordinated amine groups in the MOF are vital in limiting the aggregation of W species. The W-SACs showed excellent HER stability in both alkaline and acidic media with no appreciable activity degradation after 10000 CV cycles, mainly due to the unique structure of the W1N1C3 moiety resulting in the strong interaction between the isolated W atoms and the N doped carbon substrate. Recently, Liu et al. introduced a modified spatial confinement strategy for the fabrication of SACs, which is suitable for various MOF systems (Fig. 3c).31 Typically, classical Keggin-type polyoxometalates (POMs) were used to immobilize single Pt atoms in the square-planar sites on the surface of monodisperse POMs in different MOFs, and the subsequent pyrolysis caused the formed isolated Pt atoms to be stabilized by oxygen species in the support. Further characterization proved the isolated Pt coordinated with four bridging O atoms, implying the intense interactions between isolated Pt atoms and the substrate. For the high loading of MOF-derived SACs, Jiang's group designed a high Fe content (3.46 wt%) implanted N-doped porous carbon.79 During the pyrolysis as illustrated in Fig. 3d, Fe atoms were spatially isolated and firmly immobilized by nitrogen atoms in porphyrin linkers which was the essential protective barrier to avoid the aggregation of Fe atoms. Furthermore, the FeSA–N–C showed excellent durability and methanol tolerance, shown by the LSV curves after 20000 CV cycles and methanol addition.
Fig. 3 Spatial confinement strategies for the preparation of stable SACs. (a) The schematic diagram for the preparation, and (b) atomic model of the W-SAC. Reproduced with permission from ref. 78. Copyright John Wiley and Sons 2018. (c) Schematic diagram of the preparation of different Pt nanomaterials in an unconfined/confined system and with/without POMs condition. Reproduced with permission from ref. 31. Springer Nature 2021. (d) Schematic diagram of the nanocasting-assisted preparation of FeSA–N–C. Reproduced with permission from ref. 79. Copyright Springer Nature 2020. |
Due to the high surface energy and high activity of isolated atoms, many studies have been devoted to avoiding aggregation in both the synthetic and catalytic processes. For example, Wang et al. applied intrinsic defects to construct a thermodynamically stable structure of SACs (Fig. 4a and b).36 By means of DFT calculations, they calculated the binding energy of FeN4S2 to be −10.57 eV while that of FeN3S1 is only −5.01 eV, which means that FeN4S4 is more stable than FeN3S1. Similarly, they further showed that CoN3S1 and NiN3S1 are thermodynamically more stable than CoN4S2 and NiN4S, respectively. Thus, the defective atoms play a key role in the durability of SACs, which could inhibit the tendency to aggregate. In addition, adverse structural evolution, such as dissolution and oxidation, is also a key issue in the stability of SACs. Pt-free catalysts like Ni-based catalysts suffer from low stability under acidic conditions.33 Chen's group utilized the orbital charge transfer between carbons and doped Ni to enhance the durability of Ni SACs.33 The overlap of the partial density of states (pDOS) projected onto the Ni atom and the three surrounding C atoms indicated a strong C–Ni chemical binding, which improved the resistance of Ni SACs to dissolution in acidic solution (Fig. 4c and d). Therefore, the Ni SACs showed superior HER cycling stability in 0.5 M H2SO4 solutions. Except for the intrinsic defects, the external introduction of defects could also contribute to stabilizing the isolated metal atoms. Oxygen vacancy in the metal oxide support is a superior medium to form a stable configuration of SACs. Li and co-workers introduced oxygen vacancies in TiO2 nanosheets by a thermal treatment method (Fig. 4e).80 Through the DFT calculations, isolated Au atoms could form a stable three-center Ti–Au–T structure on the defective TiO2 (001) surface, while it could only constitute a four-center Ti–Au–O–Ti structure when immobilized on the pristine TiO2 (001). The binding energy of the Ti–Au–T structure is smaller than that of Ti–Au–O–Ti, demonstrating the better durability of Ti–Au–Ti than Ti–Au–O–Ti.
Fig. 4 Defect engineering for the preparation of stable SACs. (a) The schematic illustration of the formation, (b) EXAFS data of Fe–SAs/NSC, Co–SAs/NSC and Ni–SAs/NSC. Reproduced with permission from ref. 36. Copyright American Chemical Society 2019. (c) Ni 2p XPS data of pristine graphene@np-Ni and Ni/np-G for 3 h and 6 h Ni dissolution, respectively. (d) H adsorption sites and configuration of the nickel doped graphene. Reproduced with permission from ref. 33. Copyright John Wiley and Sons 2015. (e) Synthetic process of a single Au atom on defective TiO2 with oxygen vacancies. Reproduced with permission from ref. 80. Copyright John Wiley and Sons 2018. |
O is the common coordination atom in SACs. Ren et al. have designed variable valence state Pt SACs on Fe2O3 by a controllable rapid thermal treatment method (Fig. 5a).83 It was found that the coordination number of Pt to O and the oxidation state of Pt decreased with increasing the treatment temperature (Fig. 5b). Based on this conclusion, the optimized Pt1/Fe2O3-600 catalyst remained in the isolated state without any aggregation during the catalytic reaction, indicating that the isolated Pt atoms were stably anchored. Besides, the N atom has also been utilized as a coordination agent for single metal atoms. Co SACs could be designed in Co–N2, Co–N3, and Co–N4 coordination structures by tuning the pyrolysis temperature (Fig. 5c).84 The results showed that the Co–N2 structure possesses the highest catalytic stability with negligible decay in current density and almost invariable CO faradaic efficiency during a 60 h operation. The TEM images showed that the morphology and the atomic dispersion of Co atoms were well preserved. This excellent catalytic stability was attributed to the lower oxidation state and binding energy of CO–N2. In addition, by substituting the Co atom with Pt, the coordination number of Se could increase in the np-Co0.85Se catalyst.85 The corresponding XPS and XAS experiments illustrated that Pt atoms were strongly anchored by six Se atoms, forming a stable octahedral structure (Fig. 5d). It presented an excellent stability without showing obvious structural changes after 40 hours of long-term stability testing in the acid electrolyte. Except for controlling the coordinate number, changing the coordinate atom species like forming dual metallic SACs is also an effective approach to stabilize SACs. Sun's group found that Pt–Ru dual metal atom catalysts with 6H on N-doped carbon nanotubes (NCNTs) possessed excellent stability.86 To confirm the stability of Pt–Ru with 6H on NCNTs, they performed first-principles molecular dynamics calculations on the Pt–Ru SACs at 300 K for 5 ps. The results indicated that no obvious structural change was observed in Pt–Ru with 6H.
Fig. 5 Coordination environment design for the synthesis of stable SACs. (a) Schematic diagram of different synthetic strategies, (b) the normalized XANES data of Pt1/Fe2O3 catalysts. Reproduced with permission from ref. 83. Copyright Springer Nature 2019. (c) The formation process of Co–N4 and Co–N2. Reproduced with permission from ref. 84 Copyright John Wiley and Sons 2018. (d) HER mechanism illustration with the assistance of in situ and operando XAS technologies of Pt/np-Co0.85Se. Reproduced with permission from ref. 85. Copyright Springer Nature 2019. |
During the ORR process, isolated metal atoms tend to move and subsequently aggregate due to the high surface energy. When the bonding between the metal and support is not strong enough, the single metal atoms will aggregate rapidly into clusters or nanoparticles, resulting in the loss of ECSA and performance degradation. Therefore, SMSI are critical for the excellent durability of SACs. The main approach is to steadily immobilize the single metal atoms on the support to form strong bonding. Meanwhile, establishing the stable chemical bond between the metal and anchoring site is also an efficient approach to suppress the migration and aggregation of metal atoms. For example, Song et al. synthesized MOF-derived Pt SACs via the spatial confinement strategy, which exhibited excellent durability during the 10000 cycle ADT (Fig. 6a and b).90 The HADDF-STEM image indicated that most Pt species maintained the isolated single atoms and no crystalline Pt particles could be detected, which was because the MOF-derived N-doped carbon support with abundant N-anchoring sites can strongly interact with the Pt atoms to avoid Pt atoms from moving and gathering. Besides, Li's group designed and synthesized a MOF-derived Co1–N3PS/HC catalyst. They firstly constructed a Co–N4 structure, and then two heteroatoms were introduced into Co–N4 to form CoN4@P2 and CoN4@S2 structures. By comparing the doping energy in CoN4@P2 and CoN4@S2, they found that P was more stable than S. Thus, based on CoN4@P2, they further introduced 2 S atoms to form CoN4@P2S2 and CoN3S@P2S. Interestingly, they found that these two structures (CoN4@P2S2 and CoN3S@P2S) would distort to form the more stable CoN3PS@PS structure.91 Guided by DFT calculations and the optimized structure, they synthesized a Co1–N3PS/HC catalyst which exhibited excellent acidic stability compared to Co1–N4/HC and NPS/HC catalysts. Furthermore, the HAADF-STEM image revealed that the structure and atomic-level dispersion of Co species in Co1–N3PS/HC are well preserved after the ADT (Fig. 6c), indicating the remarkable capability to suppress the migration and aggregation. It was attributed to the unique atomic configuration of single Co atoms with coordination atoms.
Fig. 6 Electrocatalytic stability of SACs in the oxygen reduction reaction. (a) Schematic diagram after the stability test, (b) the oxygen reduction reaction polarization data before BOL and after the stability test for Pt SAs-ZIF-NC. Reproduced with permission from ref. 90. Copyright John Wiley and Sons 2020. (c) ORR polarization curves before and after the durability test. The inset image is the HAADF-STEM image of Co1–N3PS/HC after the stability test. Reproduced with permission from ref. 91. Copyright Elsevier 2015. (d) Steady-state oxygen reduction reaction polarization data before and after durability measurements, (e) i–t curves at 0.7 V, (f) HRTEM images before (top) and after (bottom) stability tests for 20Mn–NC-second. Reproduced with permission from ref. 93. Copyright Springer Nature 2018. (g) Oxygen reduction reaction polarization data for various catalysts before and after CO-tolerance tests. (h) The comparison of mass activities at 0.9 V before and after CO-tolerance tests, (i) CO-poisoning effect for the three catalysts in the presence of oxygen. Reproduced with permission from ref. 89. Copyright American Chemical Society 2018. |
The dissolution and subsequent redeposition of metal atoms are the major issues for the degradation of these materials in the ORR, especially in acid environments. The anchored single atoms are easily leached during the catalytic reaction due to the breaking of the chemical bonds between metallic species and the surrounding ligands in the support with the continuous high potential cycles.92 Moreover, the saturated oxygen environment further accelerates the oxidation and dissolution of the catalysts. O2, as the reactant of the ORR, is adsorbed in large quantities on the surface of the catalyst, resulting in the monoatomic metals being more susceptible to oxidation and dissolution. Such dissolution decreases the ECSA and utilization of the metal, thus leading to the degradation of SACs. Moreover, support materials such as carbon-based materials are unstable and easily oxidized in an oxidizing environment, which also promotes the dissolution of the metal sites.93 Regulating the electronic structure of electroactive sites through EMSI between the anchored single metal and ligand was considered efficient to suppress the dissolution. For instance, Holby and co-workers investigated the dissolution of Fe at a given potential in an acid ORR environment by DFT calculation.18 They calculated the stability of FeN4, OO–FeN4, and HO–FeN4vs. dissolution as a function of pH and potential. Combining the stability diagrams, they found that the relative stability plots for ligated FeN4 structures (OO–FeN4C138 with O2 binding and HO–FeN4C138 with OH binding) are more stable than ligand-free FeN4 structures, especially in low pH situations. They speculated that the free radicals formed in the ORR system would attack the C/N support matrix or Fe directly and cause the activity and stability to drop, and with the existence of protective ligands, these free radicals may interact with ligands and leave the FeN4. Thus, they indicated that the existence of ligands could help to stabilize Fe against dissolution, and without the interaction with the ligand or ORR intermediate, the FeN4 structure will be thermodynamically driven to dissolve. Moreover, Li et al. synthesized Mn–NC SACs through the carbonization of ZIF-8 and further acid leaching.93 The as-prepared catalyst exhibited excellent cycling stability in acid solution, as demonstrated by a loss of only 17 mV in E1/2 after 30000 cycles shown in Fig. 6d, and remarkable durability, maintaining 88% of the initial current density and exhibiting an E1/2 loss of 29 mV after 100 hours (Fig. 6e). Further characterization confirmed that the atomic Mn sites are in the oxidation state coordinating with four N atoms. The DFT calculation of the possible MnNxCy configurations proved that the MnN4 structure is the most stable site for the ORR in acids, which may be attributed to the formation of strong coordination bonds between the Mn and pyridinic-N via EMSI. Meanwhile, the corrosion resistance of carbon-based supports in SACs was further evaluated by cycling tests at a high potential range (1.0–1.5 V). After 5000 cycles, the 20Mn–NC-second and 30Mn–NC-second catalysts exhibited fewer capacitance increments than the 0Mn–NC-second and the 20Fe–NC-second catalyst, indicating the enhanced carbon stability of the as-prepared SACs. As illustrated in Fig. 6f, the TEM images after 5000 cycles showed no change in morphology, further proving the stability of carbon under the reaction conditions, which is attributed to the relatively high degree of graphitization that enhanced the corrosion resistance of the carbon.
As Pt-based catalysts have been widely investigated to show remarkable performance in the ORR, another long-standing problem regarding the CO tolerance for the ORR emerged as a major limitation to the actual utilization of fuel cells. Due to the strong adsorption of precious metals to CO, these ORR catalysts are easily poisoned by the presence of CO in the electrocatalytic reactions. Even the presence of 0.001 vol% CO impurities in oxygen and fuel would lead to loss of activity. The main principle to solve this issue is also to modify the electronic structure of electroactive sites that weaken the Pt–CO bond. For instance, Wu et al. synthesized neighboring dispersed Pt atoms anchored on ultrathin FePt nanosheets for the ORR with a loading of 6.7 wt%.89 The FePt NSs exhibited excellent durability performance with a retention of 73.9% mass activity after a 20000 cycle durability test, and especially strong CO tolerance (Fig. 6g–i). Further characterization indicated that the isolated Pt atoms have an oxidation valence between Pt0 and Pt4+ with the coordination of Pt–O and Pt–Fe bonds. The electronic interaction between Pt and FePt NSs effectively downshifted the Pt d band, which weakened the interaction between Pt atoms and the CO p orbital and thus decreased the adsorption of CO on the Pt atom surface. The DFT calculation revealed that the adsorption energy of the CO species on the FePt surface is smaller than that on a pure Pt surface, further indicating that the adsorption of CO on the FePt surface was weakened. But the FePt surface shows many OH species close to the Fe, thus promoting the elimination of CO by electro-oxidation. Except for the CO poisoning, methanol poisoning is also a key factor in catalyst deactivation. Li et al. designed Cu SACs with the single Cu atoms immobilized on the ultrathin nitrogenated 2D carbon matrix with a high loading of 20.9 wt%. The doped N atoms firmly coordinated with Cu atoms with the Cu–N2 and Cu–N4 structures during the synthetic process, which not only formed the strong bonding but also regulated the electronic structure. The prepared Cu–N–C catalyst exhibited superb resistance to methanol poisoning, as evidenced by the absence of obvious current loss after 2 mL methanol was added, and it also showed superior CO tolerance.94
Fig. 7 Electrocatalytic stability of SACs in the oxygen evolution reaction. (a) Fourier transform data for different catalysts, (b) Data of current density and Ru dissolution mass ratio with time for Ru–N–C (at 1.49 V vs. RHE) in 0.5 M H2SO4, (c) Time distributions of O2 and H2 evolution in overall water splitting. Reproduced with permission from ref. 101. Copyright Springer Nature 2019. (d) Chronoamperometry data for Ru1–Pt3Cu and RuO2 at 10 mA cm−2. Reproduced with permission from ref. 102. Copyright Springer Nature 2019. (e) The EXAFS data of Ru–N–C before and after the electrochemical test. Reproduced with permission from ref. 101. Copyright Springer Nature 2019. (f) The durability of A-Ni@DG and A-Ni@G at 5 mA cm−2 in 1 M KOH. Reproduced with permission from ref. 103. Copyright Elsevier 2018. (g) DFT calculation of the preferred Ir atom embedded in the NiFeOOH layered structure under operating conditions. (h) EXAFS data for Ir foil and Ir0.1/Ni9Fe. (i) Durability test of the Ir0.1/Ni9Fe SAC at 1.43 V (vs. RHE) for 100 hours. Reproduced with permission from ref. 104. Copyright PNAS 2021. |
Moreover, the single atom agglomeration also deactivates the SACs. For this purpose, Cao et al. also tested the morphology and structure of Ru–N–C before and after long-term operation, as detected by TEM, XRD, and XAFS (Fig. 7e).101 No obvious change was observed, indicating the good resistance of the Ru–N–C catalyst to agglomeration. Zhang et al. reported graphene defects to trap isolated Ni SACs through a defect engineering strategy.103 The carbon defects efficiently trapped atomic Ni atoms in electrochemical reactions as anchoring sites. The relevant experiment indicated that the unique vacancy and coordination environment could tune the electronic structure and strong charge transfer between the single Ni atoms and the carbon atoms, thus improving its stability in both acidic and alkaline solutions (Fig. 7f). Recently, Cui and co-workers reported Ir SACs in which Ir single-atom sites are immobilized on NiFe oxyhydroxides through an in situ reduction method (Fig. 7g). The synthesized Ir SACs exhibited superior OER performance, especially long-term durability for 100 h of operation in 1 M KOH solution (Fig. 7i). The in situ EXAFS spectra shown in Fig. 7h indicated that Ir retained its atomic dispersion under catalytic conditions.104
Due to the high activity of isolated metal atoms and harsh conditions (commonly in acid or alkaline solution), SACs, especially Pt-free catalysts, would aggregate and dissolve, making them suffer from low stability. Designing a stable structure and stabilizing the components are essential to improve the stability of SACs. Chen and co-workers have devised a single Ni-doped nanoporous graphene catalyst that exhibited an excellent stability of more than 120 hours, and the overpotential was about 45 mV in 0.5 M H2SO4 (Fig. 8a–c).33 As evidenced by the overlapped projected density of states (pDOS) projection, the charge transfer between nickel and the neighboring carbon atoms indicated the strong bonding of nickel and carbon atoms, thus resulting in the excellent stability of Ni SACs in acidic solutions. But compared to non-monatomic Ni, it indicated that once the residual Ni metallic particle existed in Ni-doped graphene, the stability would decrease, which may be attributed to the dissolution of metallic Ni0.33 Recently, some studies have reported that the doping of transition metal phosphides (TMPs) with appropriate elements can improve stability.106 For instance, Guan and co-workers have constructed a W-doped CoP nanoarray (W–CoP) catalyst. In order to investigate the stability of W–CoP, they performed the HER tests in different pH solutions, and the results showed that W–CoP has an excellent stability.107 The following SEM image after HER measurements indicated that W–CoP could maintain the initial morphological structure.
Fig. 8 Electrocatalytic stability of SACs in the hydrogen evolution reaction. (a) Stability test of nickel doped graphene at 150 mV for 120 hours. XPS spectra of Ni-doped graphene (b) before and (c) after 1000 cycle measurement. Reproduced with permission from ref. 33. Copyright John Wiley and Sons 2015. (d) Structure and electron localization function for Co–2N-A and Co–2N-Z, respectively, (e) pDOS of Co in Co–2N-A, Co–2N-Z and Co–4N–P, respectively, and (f) stability test of E-Co SAs and Pt/C at −500 mA cm−2 for 200 h. Reproduced with permission from ref. 112. Copyright John Wiley and Sons 2021. (g) Schematic illustration of charge density on the Ni/Cr2CO2 surface, (h) charge transfer in Ni/Cr2CO2, and the adsorption structures and energy of (i) top: NiCl2, and bottom: Ni3 cluster, and (j) top: Ni single atom, and bottom: Ni4 clusters on the Cr2CO2 surface. Reproduced with permission from ref. 110. Copyright American Chemical Society 2019. |
Much attention has also been paid to control the electronic structure of SACs in electrocatalysis. Recently, defect engineering was utilized to design stable HER SACs through vacancies or dopants. Mu et al. designed an isolated MoRu pair (rGO–MoO3−x–MoRu) catalyst, which could be firmly stabilized by graphene and MoO3−x.108 The existence of ion holes distoring the neighboring atoms and the obvious electron delocalization guaranteed the stability of rGO–MoO3−x–MoRu, which eventually exhibited stability for more than 35 hours in both acid and alkaline solutions. Because O with fewer bound Ti is more stable and the formation of vacancies is beneficial to localize the structure of TiOx and promote the local electron transfer. Wang et al. designed a single atom doped TiO2 (TM1/TiO2) and controlled the charge transfer of lattice oxygen in TM1/TiO2 for HER application.109 Owing to the promising chemical stability of MXenes, Zhang's group110 used Cr2CO2 MXenes to design a single Ni catalyst. According to AIMD simulations at 600 K, Ni atoms anchored on Cr2CO2 would not aggregate into clusters, and using CI-NEB technology, they further indicated that the diffusion of Ni was difficult on anchor sites. Both AIMD simulations and CI-NEB results showed that Cr2CO2 MXenes are very stable (Fig. 8g–j). Similarly, some researchers have proposed a Co replaced MXene catalyst. The EXAFS results confirmed that Co atoms occupied Mo sites in the Mo2CTx. After the stability test, the oxidation state and morphology of Mo2CTx: Co were negligibly changed, indicating its stable electronic structure and morphology.111 For Co SACs, Lee et al.112 discovered that the zigzag and armchair edge sites are beneficial in stabilizing the Co sites (E-Co SAs) by DFT calculations. The unique and optimized electronic structures of E-Co SAs promoted the durability to 480 h under alkaline conditions (Fig. 8d–f). Moreover, Pt is typically a thermodynamically stable element compared to other transition metals due to its higher redox potential in electrocatalysis. However, several adverse structural evolutions may also occur after the long-term stability test; thus, some efforts have been devoted to solving this issue. For example, the isolated Pt SACs on the NiO/Ni support (PtSA–NiO/Ni) were reported as stable SACs for the HER in alkaline solutions. After a long HER test in 1 M KOH, no obvious changes in morphology and elemental distribution were detected. The Pt atoms remained dispersed on an atomic level which may be attributed to the existence of the charge delocalization of Pt toward O atoms and adjacent Ni atoms.113
Typically, because of the high surface energy in SACs, the isolated metal atoms are likely to aggregate during catalytic reactions. Constructing stable bonding between the single metal atoms and support is a valid solution. Liu and co-workers have calculated the binding energies between the different transition metal-tetracyanoquinodimethanes (TM-TCNQs) and the support. It was proved that the weak binding energy could induce the agglomeration of single metal atoms.116 Thus, the strong binding between the metal and support plays a key role in suppressing the aggregation issue. Liang et al. have developed a catalyst of Ni phthalocyanine molecules supported on carbon nanotubes (NiPc–OMe MDE).117 The catalyst exhibited excellent durability without aggregation issues (Fig. 9a and b). Compared to electron-withdrawing CN groups (NiPc MDE and NiPc–CN MDE), the enhanced stability in the electron-donating OMe group (NiPc–OMe MDE) may be attributed to the strong Ni–N bonds and accelerated CO desorption process (Fig. 9c). Besides, due to the strong bonding strength of Zn–N4 (Fig. 9d and e), SA–Zn/MNC showed a remarkable stability (Fig. 9f) with no obvious change in performance and morphology after 30 hours of operation.38 In addition, the instability of SACs is also reflected in CO tolerance.89 Some computational studies have indicated that the instability of FePc/CNT may be attributed to the strong binding ability with CO.118 For example, the FECO of FePc/CNT was larger than 98% from −0.44 to −0.52 V; however, the durability of the catalyst was poor, as evidenced by the change in potential from −0.58 to −0.78 V after 40 min catalytic reaction at −4.0 mA cm−2.119
Fig. 9 Electrocatalytic stability of SACs in the CO2 reduction reaction. (a) Schematic illustration of the NiPc MDEs, (b) The stability of the NiPc–OMe MDE, NiPc MDE, and NiPc–CN MDE via chronoamperometry, respectively. (c) Long-term durability test of the NiPc–OMe MDE. Reproduced with permission from ref. 117. Copyright Springer Nature 2020. (d) FT-EXAFS spectra, and (e) the Zn K-edge plot of SA–Zn/MNC. The inset image illustrates the atomic structure of Zn–N4. (f) Durability measurement of the ERC for SA–Zn/MNC at −1.8 V (vs. SCE). Reproduced with permission from ref. 38. Copyright American Chemical Society 2020. (g) Digital images and stress–strain plot of the NiSA/PCFM membrane. (h) Long-term durability measurements in the GDE cell and (i) H cell at −1.0 V (vs. RHE). Reproduced with permission from ref. 121. Copyright Springer Nature 2020. |
Except for the aggregation issue, other instability behaviors should also be considered, such as the change in electronic configuration of the electroactive sites and peeling off of isolated metal atoms. Cao et al. designed a Ni–phthalocyanine-based COF (NiPc-COF) catalyst.120 The Ni SACs can maintain their CO2RR activity for more than 10 hours. After the long-term operation, there was no change in the crystallinity and morphology of NiPc-COF and valence state of Ni. The above results fully manifested the high stability of NiPc-COF anchored by pyrazine units. Although lots of SACs have exhibited excellent CO2RR performances, they are still a long way from the large-scale practical applications due to the poor long-term stability, especially at high current density. He et al. reported single Ni atom adorned carbon membranes (NiSA/PCFM), which showed a large current density of 308 mA cm−2. Significantly, the activity and selectivity of the NiSA/PCFM membrane were almost unchanged for about 120 hours (retaining 95% of the original value in Fig. 9g–i).121 In addition, they utilized the integrated carbon fiber membrane to synthesize SACs via the electrospinning method, which exhibited sufficient mechanical strength and flexibility. Compared to the facile coating method, the integrated SACs exhibited greater mechanical stability, enough to prevent the single metal atom from peeling off from the support, especially at large current density. In addition, due to the relatively negative reduction potential in the CO2RR, SACs are easily reduced to metallic clusters. For instance, the structure of Cu–Nx could be reduced to Cu nanoparticles.115 Compared to Cu–Nx in Cu1–N/CNT, FECO in Ni1–N/CNT could reach nearly 100%, and Ni1–N/CNT exhibited an outstanding stability at a full-cell voltage of 2.8 V. Interestingly, the bond length between isolated atoms and anchored sites might also play an important role in stability. Xie and co-workers constructed a relatively shorter Sn–N bond of Sn SACs, which maintained its structure during a 200 h durability test.122
Although SACs have achieved attractive advances, there are still many challenges, including the following.
(1) The common problem is the focus on increasing the metal loading through controllable and facile synthetic methods. In general, the high performance of SACs depends on the high content of individual metal atoms to ensure plenty of active sites. However, the individual metal atoms are likely to aggregate due to their high surface energy, which also frequently occurs in the catalytic reactions, which result in the deactivation of SACs. To prevent aggregation of single metal atoms, current studies mainly focus on preparing SACs with low metal loading via rational synthetic methods, which hinders the development of SACs in large-scale applications. As a result, for practical applications, it is essential to explore facile, economical, and scalable synthetic strategies for the synthesis of SACs with a high loading amount.
(2) Investigating the structural and compositional evolution of SACs during the synthetic and electrocatalytic process is crucial for the design of stable SACs. An in-depth understanding of the evolution of SACs requires advanced in situ characterization technologies with a higher spatial and temporal resolution. In recent decades, in situ TEM has been rapidly developed due to the advances in nanofabrication technology, which offers a platform for investigating the structures and compositions of materials. In situ TEM characterization of SACs may be a convincing approach to offer a clear view of the evolution of SACs during the reaction, improving the understanding of the instability mechanism of SACs. Besides, the theoretical calculation is also an effective way to predict the dynamic behavior and possible structural evolution during catalysis. The binding energy between the metal atoms and support can be calculated to reflect the MSI, which is helpful for the design of stable SACs.
(3) Understanding the interaction between the single metal atoms and the support is beneficial for optimizing the activity and durability of SACs. In supported metal catalysts, all the active metal atoms generally directly interact with the support and coordinate with the surface ligands. Therefore, the properties of the support materials play a key role in determining the activity and stability of the SACs. SMSI can stabilize the single metal atoms by anchoring metal atoms on the support. Meanwhile, EMSI will efficiently tune the electronic structure of the electroactive sites to enhance the stability of SACs in electrocatalysis. However, the understanding of the MSI remains in its infancy owing to the challenge in exploring their effects from inner reaction parameters guided by their natures. The investigation of SMSI is critical to revealing their catalytic and stabilization mechanisms.
Footnote |
† These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2022 |