Christopher D.
Sewell
,
Zewei
Wang
,
Yeu-Wei
Harn
,
Shuang
Liang
,
Likun
Gao
,
Xun
Cui
and
Zhiqun
Lin
*
School of Materials Science and Engineering, Georgia Institute of Technology, Atlanta, Georgia 30332, USA. E-mail: Zhiqun.lin@mse.gatech.edu
First published on 22nd July 2021
High cost and scarcity of the state-of-the-art noble metal-based catalysts represents one of the critical hurdles to be overcome in electrocatalysis. A promising direction is to utilize transition metal-based nanoparticles (NPs), which offer superior electrocatalytic performance over their bulk counterparts. Capping the surface of NPs with polymers is widely recognized as an effective means towards their dispersion and stabilization. However, it is often circumvented due to its tendency to lower the electrocatalytic activity of the ligated NPs. Here, we report the first systematic investigation into the impact of the chain density and hydrophilicity of the surface-capping polymers, which can be judiciously regulated, on the oxygen evolution reaction (OER) activity. By capitalizing on star-like diblock copolymers as nanoreactors, spinel CoFe2O4 (CFO) NPs permanently ligated with polymers of interest (i.e., varied chain density and characteristic) are crafted. The correlation between the chain density and hydrophilicity of surface-capping polymers and the OER activity of CFO NPs are scrutinized. Intriguingly, decreasing the number of surface-capping chains and increasing the chain hydrophilicity result in significantly decreased overpotential, caused by an increased exposure of the active material (CFO) to the electrolyte and reduced diffusion resistance. This study provides insight into the strategies for mitigating the activity-limiting properties of surface polymers and tailoring the electrocatalytic properties of polymer-ligated NPs.
One issue facing the use of nanoparticles (NPs) is their tendency to aggregate into larger clusters, deteriorating electrocatalytic performance due to reduced active surface area.21–24 In order to ensure the widespread application of next-generation energy storage and conversion technologies, it is imperative that electrocatalysts exhibit high stability under harsh reaction conditions.25 Therefore, nanomaterial catalysts have to incorporate some form of particle stabilization to retain desirable activity.26,27 The most commonly employed strategy is to anchor NPs onto or embed them in between highly conductive substrates, such as reduced graphene oxide, carbon nanotubes, and 2D MXenes.28–32 Coating nanomaterials with thin layers of graphene has also been successfully employed to improve stability during electrocatalysis.33 These methods provide the additional advantage of increased system conductivity, which promotes higher electrocatalytic activity. Another, much less often utilized, stabilization strategy is to cap NPs with ligands.34–37 Ligands are highly effective at stabilizing NPs and yielding higher uniformity, but reduce the activity of the electrocatalyst materials.38,39 Typically, NPs are formed using surface capping ligands, which decrease surface energy and prevent direct contact with other NPs, thereby preventing agglomeration.40,41 While an effective route to NP stabilization, the use of long ligands as capping agents is largely avoided in electrocatalysis because of the surface area-dependent nature of the process. If utilized during NP formation, surface ligands are typically removed to achieve higher performance because they reduce the amount of exposed active sites and can block the access of reactants to the NP surface.41–43 Despite having potential as a viable stabilization strategy, there has been little research regarding the impact of long surface ligands and their properties on the activity of electrocatalytic materials.
Herein, we report on crafting polymer-ligated metal-oxide spinel NPs via capitalizing on rationally designed star-like block copolymers as nanoreactors, and subsequently conducting the first systematic investigation into the impact of composition (and by extension, hydrophilicity) and grafting density of the surface-capping polymers on OER activity. First, a series of star-like diblock copolymers (i.e., 8-arm and 21-arm poly(acrylic acid)-block-polystyrene (PAA-b-PS), 21-arm poly(acrylic acid)-block-poly(ethylene oxide) (PAA-b-PEO)) with well-defined molecular weights (MWs) and low polydispersity index (PDI) are successfully synthesized. Afterwards, they are exploited as nanoreactors for the growth of spinel CoFe2O4 (CFO) NPs with comparable size and controlled surface chemistry. Notably, the outer blocks (i.e., PS and PEO) of star-like block polymers are covalently linked to the inner PAA blocks, resulting in permanently attached polymer chains on the surface of CFO NP without dynamic ligand dissociation. Our unconventional strategy to yield CFO NPs renders subsequent exploration of the effect of NP surface chemistry on their electrocatalytic performance in different aspects, namely, the hydrophilicity (PS vs. PEO) and chain-density (8 arms vs. 21 arms) of surface-capping polymers. In-depth study on the electrochemical and electrocatalytic properties of these hairy CFO NPs reveals that reducing diffusion resistance and increasing the exposure of the active material to electrolyte have the largest positive impact on the OER activity. These observations correlate well with both a decrease in the number of surface-capping polymers and increase in the outer-block chain hydrophilicity. CFO NPs permanently ligated with 21 PEO chains were found to exhibit the highest OER activity, requiring an overpotential at 10 mA cm−2 (η10) of 409 mV; this performance is similar to or slightly better than that achieved in studies utilizing comparable CFO-based systems.17 Several works have already developed CFO-based electrocatalysts with significantly enhanced improvement, some even surpassing commercial IrO2 and RuO2.17,18,44,45 However, to produce such high electrocatalytic activities, these studies typically utilize more complex catalyst systems involving dopants, defect engineering, architectured porous structures, or improved substrates. This study avoids the use of these well-known strategies to improve the OER performance of spinel oxides with the intention of limiting the complexity of the catalyst system to enable a more systematic investigation into the effect of surface-capping polymers on OER performance. The findings in our study signify that the negative impact of surface-capping polymers on electrocatalysts can be reduced by tuning the polymer properties; by mitigating this negative impact, capping the surface of NPs with polymers could have the potential to be effectively utilized as a stabilization method in electrocatalysis.
Scheme 1 Schematic representation of synthesis route to (a) 21-arm, star-like PtBA, (b) PS-ligated CoFe2O4 (CFO) NPs, (c) PEO-ligated CFO NPs, and (d) 8-arm, star-like PtBA. |
It is notable that the bromine terminal of the 21-arm, star-like PtBA can be readily substituted by SN2 reaction with sodium azide to facilitate the click chemistry for grafting additional polymer blocks. As illustrated in Fig. S5,† the appearance of a new peak in the Fourier transform infrared (FT-IR) spectra around 2100 cm−1, which is characteristic of the stretching mode of azide groups, suggests the successful substitution of bromine with azide group.48 Subsequently, alkyne-terminated PEO, synthesized in accordance with the previous report,48 was successfully clicked onto azide-terminated PtBA via a copper(I)-catalyzed alkyne–azide click cycloaddition reaction (Scheme 1c, step 3), as evidenced by FT-IR and GPC (Fig. S5 and S6†).47 Hydrolyzing the inner PtBA (Scheme 1c, step 4) with TFA in chloroform of the as-prepared PtBA-b-PEO resulted in the formation of 21-arm, star-like PAA-b-PEO (upper right panel; Scheme 1c).
By replacing the 21-arm β-CD with 4-tert-butylcalix [8] arene (4tBC8A), 8-Br-4tBC8A was successfully prepared via substitution of the 8 hydroxyl groups with bromine terminals (Scheme 1d, step 1; also see Experimental section), as verified by 1H-NMR (Fig. S7†). Afterwards, the as-prepared 8-Br-4tBC8A was used as a macroinitiator for the sequential ATRP of tBA and St for the synthesis of 8-arm, star-like PtBA-b-PS (Scheme 1d, steps 2–3), followed by hydrolysis to yield 8-arm, star-like PAA-b-PS, which is similar to the synthesis of 21-arm, star-like PAA-b-PS as noted above. Corresponding GPC curves can be seen in Fig. S8.† The MWs and PDI of as-prepared star-like diblock copolymer nanoreactors are summarized in Table S1.†
Subsequently, the as-prepared star-like diblock copolymers were utilized as nanoreactors for the synthesis of polymer-ligated CFO NPs (Scheme 1b and c, steps 5–6).49 Typically, the synthesis procedure for the formation of CFO NPs remains consistent regardless of the star-like diblock copolymer nanoreactors used. Specifically, the nanoreactors were first dissolved in the mixture of diphenyl ether (DPE) and benzyl alcohol (BA) (DPE:BA = 9:1 by volume) to form unimolecular, stable spherical micelles50 (see Experimental section). In the solvent mixture, using the star-like PAA-b-PS as an example, the DPE is the primary solvent, acting as a good solvent for the PS outer-blocks and a poor solvent for the PAA inner-blocks. Since the PAA chains are partially collapsed in this solvent, BA, which is a good solvent for PAA and a poor solvent for PS, is added to promote a less-collapsed star-like PAA core with partially collapsed PS outer blocks.49 Subsequently, specific amounts of the CFO precursors were added into the solvent mixture under vigorous stirring (see Experimental section). The metal precursors were selectively loaded into the compartment occupied by the PAA core due to the strong coordination between the carboxyl groups of PAA blocks and metal moieties of the precursors. Additionally, the poor solubility of the precursors in low-polarity DPE facilitates the precursors to enter into the more polar PAA domains, ensuring the formation of NPs with high yield.
Moreover, after thermolysis, the metal precursors loaded within the space occupied by the PAA core of star-like diblock copolymer nanoreactors were converted into CFO NPs. X-ray diffraction (XRD) analysis confirmed that the CFO spinel structure was successfully formed during thermolysis. A representative diffraction pattern, along with the JCPDS 22-1086 spinel CoFe2O4 (CFO) standard, is shown in Fig. 1a. As verified by transmission electron microscopy (TEM) imaging, all the yielded colloids consisted of easily distinguishable NPs (Fig. 1b–d). Three different sets of CFO NPs were synthesized, that is, CFO intimately and permanently ligated with 8 PS chains (denoted 8PS-ligated CFO) (Fig. 1b), 21 PS chains (denoted 21PS-ligated CFO) (Fig. 1c), and 21 PEO chains (denoted 21PEO-ligated CFO) (Fig. 1d). These NPs had an average diameter of 5.1 ± 1.1 nm, 5.1 ± 1.2 nm, 5.9 ± 1.0 nm, respectively (Fig. 1e). By alternating the composition of the outer blocks from PS to PEO and the grafting density of polymer chains (i.e., 21 arms vs. 8 arms), we visualized negligible variation in the size and uniformity of the as-prepared CFO NPs, suggesting only inner PAA blocks determined the size of formed NPs (Table S1†). The produced 8PS-ligated CFO experienced a slightly more aggregation compared to the other NPs, as shown in Fig. 1b. This aggregation can be attributed to the decreased number of polymer chains permanently attached to the CFO surface, which are crucial to the stability of the colloids. To verify the stability of the ligated CFO when exposed to harsh OER conditions, the electrocatalytic activity of 21PS-ligated CFO was measured by linear sweep voltammetry (LSV) prior to and following 100, 300 and 500 cyclic voltammetry (CV) cycles. The 21PS-ligated CFO was found to exhibit high stability, displaying consistent OER activity after 300 cycles (Fig. S9†). While a small increase in η10 was observed following 500 CV cycles, this reduction in electrocatalytic performance can be attributed to the detachment of the catalyst layer from the electrode. As the outer blocks (i.e., PS or PEO) are covalently bonded with the inner PAA blocks, they are thereby permanently capped outside the surface of as-prepared CFO NPs without ligand dissociation. As such, our unconventional strategy to craft polymer-ligated CFO NPs of controlled size and tunable surface chemistry enables the exploration of the effect of composition and grafting density on the electrocatalytic performance of CFO NPs as demonstrated below.
The increase of OER activity associated with a decrease in the number of polymer arms was further explored via electrochemical impedance spectroscopy (EIS). From the Nyquist plots (Fig. S11†), 21PS-ligated CFO displayed a significantly higher total system resistance than 8PS-ligated CFO, producing a semicircle almost twice as large in diameter. The measured EIS data was fit to an equivalent circuit (Fig. 2c), achieving a χ2 lower than 10−3 for both materials, and the full shape of the curves were simulated (Fig. 2d).
The equivalent circuit fit to the measured data comprised several components, including the solution/electrolyte resistance (Rs), pore resistance (Rp), charger-transfer resistance (Rct), two constant phase elements (CPE1 & CPE2), and a finite length Warburg element (Ws). Each of these elements are representative of physical phenomena within the electrocatalyst system and their contribution to the overall measured impedance. Rs represents the ohmic internal resistance of the cell, including the solution/electrolyte resistance and the resistance of the electrodes. Rct reflects the charge-transfer resistance of the active material, namely CFO in this system, and Rp is the resistance of the pores created by the polymer chains surrounding the CFO NP. CPE1 and CPE2 represent the Cdl of the pores created by the polymer chains and the active material (CFO), respectively; constant phase elements are used in place of capacitor elements due to the well-established frequency dependence of the measured electrode–electrolyte interfacial capacitance.51 Lastly, Ws is the diffusion related impedance in the system, where a typical Warburg element behavior (45° slope) is present at high frequencies but does not continue through lower frequencies; this behavior is typical for RDEs.52 The Ws element depends on three parameters, RW, TW and PW, which relate to the Ws impedance (ZW) as shown in eqn (1).53
(1) |
TW = L2/D | (2) |
Based on the equivalent circuit fitting of the EIS curves, the most significant differences between the two materials stem from their Rp, RW, and TW components (Table S2†). 21PS-ligated CFO exhibited a Rp of 0.8 Ω, while 8PS-ligated CFO contrastingly exhibited a Rp so small that it approached 0 Ω; a higher Rp indicates that the pores of 21PS-ligated CFO have smaller diameters and/or longer lengths than 8PS-ligated CFO pores.54 Additionally, 21PS-ligated CFO displayed much higher RW (350 Ω) and TW (2.8) in comparison to 8PS-ligated CFO (RW = 80 Ω, TW = 0.012), suggesting that the decrease of polymer arms drastically reduced the diffusion resistance of the system.
Therefore, the observed increase in OER activity associated with a decrease in the number of surface-capping polymer chains is ascribed to two different factors. First, fewer chains on the NP surface allow the electrolyte easier access to the active electrocatalyst material, CFO, as suggested by the increased ECSA and decreased RP. Second, by utilizing only 8 PS chains instead of 21, the space surrounding the CFO NPs becomes less crowded, significantly lowering the diffusion resistance and effective diffusion thickness in the material system.
To further investigate the observed difference in OER activity, EIS was utilized to gain insight into the electronic behavior of the catalysts. From the Nyquist plots (Fig. S12†), 21PS-ligated CFO displayed a significantly higher total system resistance than 21PEO-ligated CFO, producing a semicircle approximately 400 Ω larger in diameter. The measured EIS data was fit to the same equivalent circuit utilized previously (Fig. 2c), again achieving a χ2 lower than 10−3, and the full shape of the curves were simulated (Fig. 3c). Based on the equivalent circuit fitting of the EIS curves, the most significant differences between the two materials stem from their Rp, Rct, RW, and TW components (Table S2†). Unexpectedly, 21PEO-ligated CFO exhibited a larger Rp (1.9 Ω) than 21PS-ligated CFO (Rp = 0.8 Ω). Although surprising, this increased Rp accounts for the more distinctive high-frequency semicircle that appears in the 21PEO-ligated CFO Nyquist plot (Fig. 3c), further supporting the accuracy of the equivalent circuit fit. In contrast, 21PS-ligated CFO displayed a significantly larger Rct (220 Ω), RW (350 Ω) and TW (2.8) compared to 21PEO-ligated CFO (Rct = 130 Ω, RW = 20 Ω, TW = 0.23).
The measured increase in OER activity associated with an increase in surface-capping chain hydrophilicity is ascribed to two different factors. First, the tendency of more hydrophilic polymers to expand in the water-based electrolyte exposes more of the CFO surface to the electrolyte as suggested by the significantly decreased Rct observed. In addition, as the PEO chains prefer polymer–electrolyte interactions over polymer–polymer interactions,55 the surface-ligating chains expand in the electrolyte, providing larger channels for diffusion of reactants/products to/from the electrocatalyst surface to occur through as suggested by the large decrease in RW and TW.
Due to their hydrophobic nature, PS chains collapse once in contact with the electrolyte. It is proposed that the collapse of PS chains on the electrocatalyst surface forms an effective porous polymer shell, and the size of the pore channels within the shell is the limiting factor for OER activity. From the collected LSV data (Fig. 2a and 3a), it was determined that OER activity of the samples followed the trend: 21PS-ligated CFO < 8PS-ligated CFO < 21PEO-ligated CFO (η10 = 409 mV < 415 mV < 442 mV). Therefore, the pore channel size within the polymer shells should follow the opposite trend, with 21PS-ligated CFO having the smallest pore channels and 21PEO-ligated CFO having the largest.
As determined by fitting the measured EIS data to an equivalent circuit (Fig. 2c), ∼61% of the overall resistance for the 21PS-ligated CFO system can be attributed to diffusion resistance (RW = 350 Ω) (Table S2†). Additionally, a small, distinct semicircle is present at high frequency in the corresponding Nyquist plot (Fig. S12; inset†), which was ascribed to the impedance contribution from a porous coating/shell. Taken together, these two observations suggest that the collapsed PS chains form a porous shell around CFO, containing small pore channels through which electrolyte travels to interact with the NP surface, as illustrated in Fig. 4 (upper panel).
By capping CFO with fewer polymer chains, several changes in the catalyst electrochemistry occurred. 8PS-ligated CFO exhibited a Cdl over twice that of 21PS-ligated CFO (Fig. 2b), meaning that the exposure of the NP surface to the electrolyte is significantly higher. The pore resistance of the 8PS-ligated CFO nearly approaches zero, and, in contrast to 21PS-ligated CFO, there is no presence of a high frequency semicircle in the Nyquist plot (Fig. S11; inset†). Nevertheless, while remarkably lower, the diffusion resistance (RW = 80 Ω) still accounts for ∼29% of the overall resistance for the 8PS-ligated CFO system. These findings signify that 8PS-ligated CFO contains wider, shorter pore channels in comparison to 21PS-ligated CFO (Fig. 4; lower right panel).
Utilizing hydrophilic outer-block chains, the diffusion resistance (RW) of 21PEO-ligated CFO was measured to be just 20 Ω (Table S2†), which only comprises ∼13% of the total system resistance. Additionally, 21PEO-ligated CFO displayed a greatly lower Rct of 130 Ω compared to 21PS-ligated CFO (Rct = 220 Ω) and 8PS-ligated CFO (Rct = 190 Ω), indicative of a much higher exposure of the NP surface to electrolyte, which can be rationalized due to wider pore channels in the polymer shell. 21PEO-ligated CFO was found to manifest a larger, more distinct high frequency semicircle in the Nyquist plot (Fig. 3c) and considerably increased pore resistance (RP = 1.9 Ω). This increased RP resulted from the expanded hydrophilic PEO chains, which create markedly longer pore channels. These results reveal that 21PEO-ligated CFO contains longer and notably broader pore channels in comparison to 21PS-ligated CFO (Fig. 4; lower left panel).
Footnote |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d1ta04511c |
This journal is © The Royal Society of Chemistry 2021 |