Yang
Liu
,
Guozheng
Shi
,
Zeke
Liu
* and
Wanli
Ma
*
Jiangsu Key Laboratory for Carbon-Based Functional Materials & Devices, Institute of Functional Nano & Soft Materials (FUNSOM), Soochow University, 199 Ren-Ai Road, Suzhou Industrial Park, Suzhou, 215123 Jiangsu, P. R. China. E-mail: zkliu@suda.edu.cn; wlma@suda.edu.cn
First published on 23rd October 2020
Lead chalcogenide (PbX, X = S, Se) colloidal quantum dots (CQDs) are promising solution-processed semiconductor materials for the construction of low-cost, large-area, and flexible solar cells. The properties of CQDs endow them with advantages in semi-conducting film deposition compared to other solution-processed photovoltaic materials, which is critical for the fabrication of efficient large-area solar cells towards industrialization. However, the development of large-area CQD solar cells is impeded by the conventional solid-state ligand exchange process, where the tedious processing with high expense is indispensable to facilitate charge transport of CQD films for photovoltaic applications. In the past several years, the rapid development of CQD inks has boosted the device performance and dramatically simplified the fabrication process. The CQD inks are compatible with most of the industrialized printing techniques, demonstrating potential in fabricating solar modules for commercialization. This article aims to review the recent advances in solar cells based on PbX CQD inks, including both lab-scale and large-area photovoltaic devices prepared from solution-phase ligand exchange (SPLE) as well as the recently invented “one-step” synthesis. We expect to draw attention to the enormous potential of CQD inks for developing high-efficiency and low-cost large-area photovoltaics.
It is worth noting that these high efficiencies are all achieved by lab-scale devices with active areas of ∼0.1 cm2. For commercialization, it is necessary to achieve high PCEs on large-area (>800 cm2) solar modules, which, however, is still challenging. For example, the performance of perovskite solar cells highly relies on the crystallization process during film depostion.3 A film with larger crystalline grains and denser morphology normally exhibits higher device performance.4 However, it is difficult to control the sophisticated crystallization process in scale-up manufacturing. So far, the highest National Renewable Energy Laboratory (NREL) certified PCE of a perovskite small module is only 17.9%.5 This is analogous to the scale-up of organic solar cells. Limited by the short diffusion length of organic materials, the phase separation between donors and acceptors requires good manipulation to construct a bulk-heterojunction network for efficient charge separation and transport.6 This process becomes more challenging for large-area film deposition. In contrast, CQDs, especially lead chalcogenides (PbX, X = S, Se), may be more suitable as building blocks for efficient, large-area and low-cost solar cells owing to their unique properties.
(1) Excellent stability. PbX CQDs possess a simple composition with an exclusively stable crystal structure of cubic rocksalt, resulting in facile synthesis and high material stability (Fig. 1a and b). Through careful surface engineering, halogens could work as an effective passivant on CQD surfaces, and protect them from being attacked by the aggressive ambient oxygen.7 The PbS CQD solar cells without any encapsulation exhibit excellent air- and photo-stability, retaining steady PCEs in air for half to four years (Fig. 1c),8,9 which is at the highest level among all solution-processed solar cells. Moreover, the remarkable air-stability indicates that the whole film deposition process can be conducted under ambient conditions, facilitating low-cost mass-manufacturing.
Fig. 1 (a) Typical transmission electron microscopy (TEM) images of PbS CQDs. The inset shows the crystal structure of PbX. (b) High-resolution TEM image of a single PbS QD. Reprinted with permission from ref. 23. Copyright 2014, American Chemical Society. (c) The air-stability (top) and photo-stability (bottom) of PbS CQD solar cells in air ambient. Reprinted with permission from ref. 8. Copyright 2014, Nature Publishing Group (top). Reprinted with permission from ref. 24. Copyright 2019, Nature Publishing Group (bottom). (d) Schematic description of the effect of quantum confinement effect on exciton dissociation in coupled CQD assembles. For QDs with strong quantum confinement effect/large exciton Bohr radius (e.g. PbX), the inter-NC coupling energy between the QDs is comparable with their exciton binding energy, which enables the excitons to dissociate without the aid of an external potential gradient. Whereas, the exciton recombination is preferable for the QDs that assemble with a small exciton Bohr radius (e.g. CdX). (e) The solution-phase synthesis of PbX CQDs is compatible with all industrial deposition techniques. Reprinted with permission from ref. 25 Copyright 2012, Nature Publishing Group. (f) Efficiency progress of PbS CQD solar cells. |
(2) Facile film deposition. As one of the most strongly quantum confined materials, the close-packed PbX CQDs possess high inter-dot coupling energy of excitons, which is comparable to the exciton binding energy (100 meV). This allows significant elongation of the electronic wave function out of CQDs, endowing exciton dissociation in PbX CQD films at room temperature (Fig. 1d).10 As a result, charge separation and transport could be easily realized in CQD solids, without the need of donor/accept interfaces as in organic solar cells or the high-temperature sintering as in CdTe CQDs solar cells.11 Meanwhile, the CQDs are already highly crystalline, so the sophisticated crystallization control is not required during film formation, while it is pivotal for the deposition of perovskite thin films. Thus, the decoupling of the crystallization process from film deposition can greatly simplify the morphology control of large-area devices, and makes CQD solids an excellent candidate for scale-up manufacturing of solution-processed solar cells (Fig. 1e).
(3) Low cost ink. Substantial advances in PbX CQD inks have been achieved in a recently developed direct-synthesis method.12 The materials cost for the PbX CQD ink has been reduced to lower than 5 $ g−1, making CQD solar cells possibly competitive against the cost of perovskite solar cells.13 In contrast, the current materials cost for organic photovoltaic semiconductors can be very expensive, up to several hundred dollars per gram.14
To realize the practical application of PbX CQD solar cells, efficient QD ligand management has to be developed. The surface ligands of long alkyl chains endow NCs with controllable size distribution and solution processability, but, however, they have to be exchanged by short ones to transform NC solids into the semi-conducting arrays for optoelectronic applications. Unfortunately, compressive stress induced by ligand exchange processing results in detrimental cracks in the NC film. To improve film quality, repeated layer-by-layer (LbL) deposition processing (∼5–10 times) is indispensable, which, however, increases the manufacturing complexity and cost (Fig. 2 top).15,16 This tedious fabrication process will certainly impede the exploration of large-area solar cells based on PbX CQDs. To resolve this challenge, CQD inks with inorganic surface ligands have been developed, which can be directly coated on the substrates using a single deposition step to achieve semiconducting large-area films. After having been developed for almost a decade, fruitful progress has been achieved in solar cells employing CQD inks. Especially in 2017, Prof. Sargent's group reported a high-performance photovoltaic device using PbS CQD inks, benefiting from the improved solution-phase ligand exchange processing.17 This work ignited a new round of research efforts on PbX CQD solar cells and boosted the highest PCE further to 13.8%,18 exceeding the record PCE of 11.8% for the device based on solid-state ligand exchange (Fig. 1f).19 Recently, we proposed a more advanced “one-step” strategy to directly synthesize PbS CQD inks, which could significantly simplify the preparation of the materials and reduce the related cost.12 Besides, this scalable synthesis is compatible with mass-manufacturing. It is worth noting that most previous reviews on PbX solar cells are mainly focused on conventional solid-state ligand exchange.20–22 The rapid progress of PbX CQD inks in recent years can provide new opportunities for large-area photovoltaics in the near future, which haven’t yet been seriously addressed.
Fig. 2 Schematic representation of semi-conducting PbX CQD films prepared based on solid-state ligand exchange (top) and solution-phase ligand exchange (bottom). Reprinted with permission from ref. 12. Copyright 2019, Nature Publishing Group. |
In this mini-review, we summarize the recent progress in solar cells based on PbX CQD inks toward large-area photovoltaic applications. First, the progress in PbX CQD solar cells based on solution-phase ligand exchange, a widely applied strategy to acquire PbX CQD inks, will be discussed. Then, we will introduce the insights into the recently developed direct-synthesis technique for CQD inks, which is promising for low-cost mass manufacturing. Furthermore, the explorations of large-area PbX CQD solar cells will also be reviewed. Finally, further challenges and perspectives towards large-area PbX CQD solar cells will be proposed.
Fig. 3 (a) Solution-phase ligand exchange with metal halide precursors and ammonium acetate. Process 1 (ligand exchange): the bulky oleic acid ligands are replaced by the [PbX3]− anions with the aid of ammonium protons. The CQD surface is stabilized by both [PbX]+ and [NH4]+. Process 2 (CQD precipitation): after ligand exchange, CQDs are precipitated via the addition of toluene, an anti-solvent, and are separated by centrifugation. Reprinted with permission from ref. 17. Copyright 2017, Nature Publishing Group. (b) Schematic diagram of the effective medium model of the CQD absorber in a solar cell, where CQDs (red) assemble in a matrix medium (blue). (c) The matrix consists of PbI2, which is enough to account for the formation of full monolayer coverage on the surfaces of PbS CQDs (bandgap ∼1.3eV and diameter ∼3nm). The dimensional structure of the matrix can be tuned using solvents. (d) The schematic diagram for the effect of homogeneity of the matrix on the structural and energetic order of CQD film. Confining the matrix dimensionality between the CQDs and improving its homogeneity throughout the film can increase the photocarrier diffusion length and reduces the Voc deficit. Reprinted with permission from ref. 43. Copyright 2018, Nature Publishing Group. (e) Schematic of the formation of monolayer perovskite bridges among the QDs. The perovskite matrix is formed first by soaking the pre-exchanged CQD films in a FAX (X = Br, I) solution, where the FAX solution dissolves the PbX3− ligands and perovskite grows between adjacent PbS CQDs. The films are annealed and then washed with acetonitrile to remove excess perovskite. Reprinted with permission from ref. 18. Copyright 2014, Elsevier. (f) The bulk-homojunction films were fabricated by depositing the blended CQD inks comprising n-type and p-type CQDs. (g) Thickness-dependent PCE for bulk-homojunction devices and n-type CQD devices. Bulk-homojunction devices enable the use of much thicker CQD films compared with the case of n-type CQD devices, indicating the increase of carrier diffusion length. Reprinted with permission from ref. 49. Copyright 2020, Nature Publishing Group. |
To fully utilize solar energy, compact CQD solids with a thickness of around 1 micrometer are required.46 However, the serious trapping behavior and short diffusion length of CQD solids limited the carrier collection in such a thick film.47 To address this issue, two different kinds of inks were used together in PbX CQD solar cells to construct a bulk-homojunction. Yang et al. attempted to fabricate a CQD bulk-heterojunction by mixing MAPbI3 capped PbS CQD ink (donor) with a thioglycerol (TG) capped one (acceptor).48 Benefitting from the tightly bonded ligands, the properties of these two types of CQDs can be preserved in the uniformly mixed CQD film. By optimizing the D:A ratio, photocarriers can migrate efficiently through their respective donor/acceptor phase. However, the device performance was only 10.5%, possibly due to the unsatisfactory passivation of TG capped PbS CQDs. Recently, Choi et al. further optimized this bulk-homojunction through a cascade surface modification (CSM) strategy, in which a standard halogenation SPLE step was first conducted to form an n-type CQD ink with sufficient passivation. Then a subsequent step reprograms the CQD surfaces with cysteamine (CTA) to achieve a p-type PbS CQD ink. Meanwhile, the NH2 group of CTA enabled the stable dispersion of the CQDs in butylamine.49 As a result, the carrier diffusion length can reach 340 nm, which is 1.5-fold longer than that of the previously reported best CQD films (221 nm). Finally, a record PCE of 13.3% was achieved (Fig. 3f and g).
The development of SPLE realizes one-step deposition of the active layer in PbX CQD solar cells, which significantly simplified the overall fabrication process, whereas the hole transport layer (HTL) PbS-EDT (EDT capped PbS CQDs) still relies on LbL solid-state ligand exchange. To further achieve fully printable CQD solar cells via fast deposition, the PbS-EDT CQD layer needs to be replaced. Aqoma et al. reported a method for the preparation of p-type PbS CQD inks by SPLE with MPA. These p-type inks can disperse well in the mixed solvent of water and butylamine, which can be deposited on the underneath n-type PbS CQD film. This printable device exhibited comparable performance with the conventional device using PbS-EDT as the HTL.50 It is worth noting that semiconducting organics have also been used as efficient HTLs in CQD solar cells based on the Schottky structure,51,52 and homo-junction structure (ITO/polymer/PbS-EDT/PbS-TBAI/LiF/Al) with a PCE of 8.45%.53 In 2018, Aqoma for the first time replaced the PbS-EDT layer with a p-type polymer (ITO/ZnO/PbS inks/PTB7/MoOx/Ag) and obtained a PCE of 9.6%.54 The PCE of this hybrid structure was then improved to 11.5% through molecular engineering of these organic polymers.55,56 Zhang et al. further demonstrated multiple organic bulk-heterojunction films with PTB7-Th blending with various N-type acceptors can work as an efficient HTL in PbS solar cells, which is superior to the device with sole PTB7-Th as the HTL and results in a PCE exceeding 12%.57 Baek et al. also incorporated small molecule bridges into the polymer layer that improved the near-infrared absorption and charge separation, leading to a maximum PCE of 13.1% with great stability at the maximum power point (MPP).58
PbSe possesses a larger Bohr radius (46 nm) compared to PbS (20 nm),59 which leads to stronger electronic coupling and hence better charge carrier transport.60 The effective confinement of PbSe CQDs gives rise to the multiple exciton generation (MEG) effect,61,62 pushing the theoretical photovoltaic efficiency over the S–Q limit. However, the development of PbSe CQD solar cells lags significantly behind PbS ones due to their air instability and unsatisfactory surface passivation. In situ dual passivation was achieved by the cation exchange technique, which largely solved the stability issue.63,64 By employing materials with the desired band-alignment, the PbSe solar cell efficiency has been improved to 9.2%.65 Recently, Ahmad et al. and Hu et al. reported the application of the SPLE strategy in the fabrication of PbSe CQD solar cells independently. The improved surface passivation further boosted the PCE up to 10.65%.66,67 This is the first time for PbSe CQD solar cells to achieve efficiency exceeding 10%, which also demonstrates the versatility of the SPLE strategy in different CQD systems. The solar cell performances based on small-size PbX CQD inks are listed in Table 1.
Device structures | V oc (V) | J sc (mA cm−2) | FF | PCE (%) | Year | Ref. | |
---|---|---|---|---|---|---|---|
Note: TG: 1-thioglycerol, ArS: 4-methylbenzenethiol, MPA: 3-mercaptopropionic acid, PEN: polyethylene naphthalate, AZO: Al-doped ZnO, MZO: Mg-doped ZnO, SM-bridge-polymer; small molecules-bridge-polymer, AI: ammonium iodide, MA: malonic acid. | |||||||
CQD ink passivation | ITO/TiO2/PbS–(ArS, MPA)/MoO3/Al | 0.34 | 14.3 | 0.38 | 1.8 | 2013 | 31 |
FTO/TiO2/PbS–TG/MoO3/Au/Ag | 0.51 | 9.2 | 0.35 | 2.1 | 2013 | 30 | |
ITO/TiO/PbS–MAI/PbS–MPA/MoO3/Au/Ag | 0.50 | 23.0 | 0.53 | 6.1 | 2014 | 34 | |
ITO/ZnO/PbS–MAPbI3/PbS–EDT/Au | 0.61 | 21.8 | 0.68 | 8.9 | 2015 | 35 | |
ITO/ZnO/PbS–PbI2/PbS–EDT/Au | 0.65 | 24.8 | 0.63 | 10.1 | 2017 | 38 | |
ITO/ZnO/PbS–(PbI2, PbBr2)/PbS–EDT/Au | 0.70 | 25.2 | 0.62 | 10.9 | 2017 | 41 | |
ITO/ZnO/PbS–(PbI2, Pb(SCN)2)/PbS–EDT/Au | 0.60 | 31.5 | 0.59 | 11.2 | 2017 | 40 | |
ITO/ZnO/PbS–(PbI2, PbBr2)/PbS–EDT/Au | 0.61 | 27.2 | 0.68 | 11.3 | 2017 | 17 | |
ITO/ZnO–Cl/PbS–(PbI2, PbBr2)/PbS–EDT/Au | 0.63 | 28.4 | 0.65 | 11.63 | 2017 | 42 | |
ITO/InAs–MPA/PbS–PbI2/PbS–EDT/Au | 0.54 | 22.3 | 0.65 | 7.92 | 2018 | 68 | |
ITO/MZO/PbS–CsPbI3/PbS–EDT/Au | 0.64 | 24.5 | 0.67 | 10.5 | 2018 | 44 | |
ITO/ZnO/PbS–PbI2/PbS–EDT/Au | 0.66 | 28.8 | 0.57 | 11.0 | 2018 | 69 | |
ITO/ZnO/PbS–PbI2/PbS–EDT/Au | 0.65 | 29.0 | 0.64 | 12.0 | 2018 | 43 | |
ITO/ZnO/PbS (1.3eV)–(PbI2, PbBr2)/PbS (1.4eV)–(PbI2, PbBr2)/PbS–EDT/Au | 0.63 | 28.8 | 0.68 | 12.3 | 2018 | 70 | |
ITO/ZnO/PbS–TBAI (ink)/PbS–EDT/Au | 0.62 | 26.0 | 0.62 | 10.0 | 2019 | 71 | |
FTO/ZnO/PbS–PbI2/PbS–EDT/Au | 0.59 | 26.8 | 0.63 | 10.0 | 2019 | 72 | |
ITO/AZO/PbS–NH4I/PbS–EDT/Au | 0.65 | 26.6 | 0.66 | 11.4 | 2019 | 73 | |
ITO/ZnO/PbS–CsPbBrxI1−x/PbS–EDT/Au | 0.64 | 28.9 | 0.68 | 12.6 | 2019 | 24 | |
ITO/ZnO/PbS–CsFAMAPbI3/PbS–EDT/Au | 0.59 | 28.9 | 0.66 | 11.3 | 2020 | 45 | |
ITO/ZnO/PbS–(PbI2, PbBr2)/PbS–EDT/Au | 0.64 | 27.1 | 0.66 | 11.5 | 2020 | 74 | |
ITO/ZnO/PbS–PbI2 (PbI2, PbBr2, KI)/PbS–EDT/Au | 0.64 | 28.8 | 0.68 | 12.6 | 2020 | 75 | |
ITO/ZnO/PbS–FAPbBr3(monolayer)/PbS–EDT/Au | 0.65 | 30 | 0.71 | 13.8 | 2020 | 18 | |
Bulk-homojunction | ITO/ZnO/PbS–PbI2, PbS–TG/PbS–EDT/Au | 0.62 | 26.8 | 0.64 | 10.4 | 2017 | 48 |
ITO/ZnO/PbS–(PbI2, PbBr2), PbS–CTA/PbS–MA/Au | 0.64 | 29.1 | 0.70 | 13.0 | 2020 | 76 | |
ITO/ZnO/PbS–(PbI2, PbBr2), PbS–CTA/PbS–EDT/Au | 0.65 | 30.2 | 0.68 | 13.3 | 2020 | 49 | |
Printable HTL | ITO/ZnO/PbS–PbI2/polymer/MoO3/Ag | 0.57 | 27.9 | 0.60 | 9.6 | 2018 | 54 |
ITO/ZnO/PbS–PbI2 (ink)/PbS–MPA (ink)/Au | 0.64 | 23.9 | 0.71 | 10.9 | 2018 | 77 | |
ITO/ZnO/PbS–PbI2/polymer/MoO3/Ag | 0.60 | 28.3 | 0.65 | 11.2 | 2019 | 55 | |
ITO/ZnO/PbS–(PbI2, PbBr2)/SM–bridge–polymer/MoO3/Ag | 0.66 | 29.6 | 0.67 | 13.1 | 2019 | 58 | |
ITO/ZnO/PbS–PbI2/Polymer/MoO3/Ag | 0.63 | 27.4 | 0.67 | 11.53 | 2020 | 56 | |
ITO/ZnO/PbS–PbI2/organic BHJ/MoO3/Ag | 0.65 | 27.93 | 0.66 | 12.02 | 2020 | 57 | |
PbSe | FTO/TiO2/PbSe–PbI2/Au | 0.62 | 21.2 | 0.46 | 6.0 | 2018 | 78 |
ITO/SnO2/PCBM/PbSe–PbI2/PbS–EDT/Au | 0.54 | 28.4 | 0.68 | 10.4 | 2019 | 67 | |
ITO/ZnO/PbSe–PbI2/PbS–EDT/Au | 0.57 | 28.1 | 0.66 | 10.68 | 2019 | 79 | |
FTO/SnO2/PbSe–PbI2/PbS–EDT/Au | 0.57 | 24.8 | 0.67 | 9.6 | 2020 | 80 |
Fig. 4 (a) Illustration of IR CQD solar cells. The AM1.5G spectrum is shown as the black curve. Absorption onsets of perovskite and c-Si are indicated as dotted lines. Reprinted with permission from ref. 82. Copyright 2019, Wiley-VCH. (b) Size-dependent PbS QD crystal structures with larger size QDs exposing more {100} facets. Reprinted with permission from ref. 84. Copyright 2013, American Chemical Society. (c) Schematic illustrations of the conventional and facet-specific solution ligand exchanges for narrow-bandgap CQDs. Reprinted with permission from ref. 95. Copyright 2019, Wiley-VCH. (d) Energy level diagram of the hybrid CQD/organic device and chemical structure of the organic polymer used as HTL. (e) Representative J–V curves of IR CQD devices with (turquoise) and without (black) imprinting. The J–V was measured using the 1100 nm cutoff filter. The insert represents the device structure. Reprinted with permission from ref. 82. Copyright 2019, Wiley-VCH. (f) External quantum efficiency (EQE) of an IR CQD solar cell, with 80% value for both the first exciton peak at ∼1670 nm and the nearest Fabry–Perot resonance peak at ∼1210 nm. Reprinted with permission from ref. 83. Copyright 2020, American Chemical Society. |
The PbX CQDs surface consists of nonpolar {100} facet (Pb/X = 1) and polar Pb-terminated {111} facet. It was revealed that the shape of OA-capped PbS CQDs would transform from octahedron to cuboctahedron as size increases (Fig. 4b).84 The optimal size for PbS CQDs used in single-junction solar cells is around 3 nm, which makes {111} the dominant surface facets. Correspondingly, more {100} facets will expose on the surface of larger PbX CQDs (Fig. 4b),84 and present challenges to the related photovoltaic devices. (i) Research studies have revealed that the nonpolar {100} facets are self-passivated, leaving no sites for passivants. As a result, the unprotected {100} facets are susceptible to oxidation. (ii) The {100} facet consists of both cations and anions, which are easy to fuse with the {100} facet from another QD.85–87 The fusion of CQDs can lead to an inhomogeneous energy landscape and bandtail states, which results in the loss of open-circuit voltage and decreased device performance.17 Thus, the previously established surface-passivation strategies mainly toward the {111} facet will be no longer suitable for large size PbX CQDs. To obtain efficient IR CQD solar cells, new passivation methods have to be developed for large-size CQDs.
Infrared CQD solar cells were demonstrated in the early years. The traditional thiols were used as the surface ligand, showing PCEs typically less than 5%.62,88,89 The ubiquitous fusion between the adjacent large CQDs during ligand exchange is considered as one of the critical issues limiting the performance of infrared CQD solar cells. To address this issue, Ip et al. pre-treated PbS CQDs with bromopropanethiol before solid-state ligand exchange, which avoided the fusion to some extent, and obtained a PCE of 7.3% and an IR-PCE of 0.8%.90 The performance was further improved to 7.9% through surface passivation and device structure engineering.91 However, device fabrication required a tedious LbL process. To avoid that, Kiani et al. first introduced an SPLE strategy to infrared solar cells and realized one-step film deposition,92 while the PCE was only 3.5% (IR-PCE = 0.4%) due to the fusion and aggregation of CQDs. Then a pre-treatment with chloride passivation was introduced before the standard SPLE processing, which was able to preserve the integrity of IR CQDs in a solid film. As a result, a PCE of 6.57% and an IR-PCE of 0.76% were obtained.93 It has been observed that the standard SPLE for small-size PbS CQDs is insufficient to fully remove OA for large PbS CQDs.94 Whereas, the addition of hydrohalic acid as additives during SPLE could more effectively complete the ligand exchange, leading to better passivation, greater QD packing density, and higher carrier mobility. As a result, a PCE of 7.9% and an IR-PCE of 0.86% were achieved.94 To develop a specific passivation strategy for the {100} facets, the ammonium cation (NH4+) used in conventional SPLE was replaced with sodium ions, since sodium ions has appropriate size and high dissociation constant, beneficial for passivating the {100} facets (Fig. 4c).95 By adopting the mixed lead halides (PbI2, PbBr2, and PbCl2) as ligand precursors, an increased surface halide coverage was achieved. Consequently, improved halide passivation and charge transport were realized simultaneously, resulting in a PCE of 9.0% and an IR-PCE of 1.17%.96 Xia et al. also reported a cation exchange strategy to achieve high monodisperse IR PbS CQDs from ZnS nanorods. The facets can be well passivated by chloride ions from the exchange precursors. The highest PCE and IR-PCE can reach 10% and 1.1%, respectively, using 0.95 eV bandgap PbS CQDs.97
Since single size CQD ink cannot fully utilize the solar energy within the 1100–1400 nm spectral region, the idea of using multi-bandgap CQD ink has been put forward successively. As reported by Sun et al.,98 the mixing of two CQD inks with different QD sizes could not only increase the short-circuit current due to tailored optical response, but also improve the open-circuit voltage by inducing a larger quasi-Fermi level splitting, giving a PCE of 8.9% and IR-PCE of 0.95%. Kim et al. further developed this strategy by using a bilayer absorber architecture.70 They used butylamine as the L-type ligand to render halide passivated PbS CQD inks with a larger bandgap soluble in non-polar solvents. The modified CQD ink could then be deposited onto the underneath CQD film consisting of smaller bandgap QDs. The bilayer structure with graded band-alignment could enhance the infrared absorption, improve the built-in potentials, and increase charge extraction in solar cells. As a result, the PCE and IR-PCE were improved to 9.5% and 1.1%, respectively. Recently, the CSM strategy reported in small CQDs was also employed in these large CQDs. Two IR CQD inks with different sizes were doped to p- and n-type to build BHJ structure. As a result, an IR-PCE of 1.37% was obtained.99
Nanostructured back reflector is another strategy to increase infrared light absorption in CQD solids. Baek et al. used polymer to replace the rigid PbS-EDT HTL. The nano-photonic structure was realized on this soft polymer layer through nanoimprinted lithography, which enhanced infrared light trapping, resulting in a high IR-PCE of 1.34% (Fig. 4d and e).82 Note that the solar spectrum includes two IR regions, the first IR-region is between 1.1 eV (∼1.1 μm) and 0.9 eV (∼1.4 μm) and the second IR-region is between 0.9 eV (∼1.4 μm) and 0.7 eV (∼1.8 μm). Up to now, most IR CQD solar cells focus on the utilization of the first IR-region. Recently, Fan et al. developed an IR solar cell using PbS CQDs with the exciton peak at 1650 nm, targeting to utilize the second IR-region.83 Interestingly, the closest Fabry–Perot resonance peak of the CQD film could cover the first IR-region as well. This IR solar cell with the thickest reported CQD film can achieve an external quantum efficiency of 80% in both IR-regions. As a result, the champion devices exhibited a Jsc of 38.9 mA cm−2, currently the highest Jsc for all solution processed solar cells. This IR-PCE can reach 1.57%. The is also the highest IR-PCE so far.
The performances of IR CQD solar cells are listed in Table 2.
1st exciton peak | Solar illumination | V oc (V) | J sc (mA cm−2) | FF | PCE (%) | Year | Ref. |
---|---|---|---|---|---|---|---|
1300 nm | AM 1.5 | 0.38 | 18.1 | 0.54 | 3.7 | 2016 | 100 |
1100 nm filter | 0.29 | 2.4 | 0.58 | 0.4 | |||
1180 nm | AM 1.5 | 0.54 | 22.4 | 0.54 | 6.5 | 2017 | 93 |
1100 nm filter | 0.44 | 2.7 | 0.62 | 0.7 | |||
1148 nm | AM 1.5 | 0.53 | 26.1 | 0.60 | 8.0 | 2018 | 94 |
1100 nm filter | 0.43 | 3.2 | 0.67 | 0.9 | |||
1150 nm, 1250 nm | AM 1.5 | 0.50 | 29.0 | 0.61 | 8.9 | 2018 | 98 |
1100 nm filter | 0.40 | 3.70 | 0.65 | 0.94 | |||
1170 nm, 1250 nm | AM 1.5 | 0.47 | 37.4 | 0.54 | 9.5 | 2018 | 70 |
1100 nm filter | 0.41 | 4.1 | 0.64 | 1.1 | |||
1142 nm | AM 1.5 | 0.53 | 26.1 | 58.1 | 8.1 | 2019 | 95 |
1100 nm filter | 0.43 | 3.2 | 0.65 | 0.9 | |||
1180 nm | AM 1.5 | 0.47 | 28.3 | 0.54 | 7.2 | 2019 | 101 |
Si cell filter | 0.37 | 4.1 | 0.64 | 0.96 | |||
1280 nm | AM 1.5 | 0.47 | 35.4 | 0.59 | 10.0 | 2019 | 97 |
800 nm filter | 0.44 | 15.7 | 0.61 | 4.2 | |||
1100 nm filter | 0.39 | 4.3 | 0.64 | 1.1 | |||
1150 nm | AM 1.5 | 0.56 | 31.4 | 0.46 | 8.0 | 2019 | 96 |
1100 nm filter | 0.47 | 4.4 | 0.59 | 1.2 | |||
1188 nm | 1100 nm filter | 0.43 | 5.6 | 0.56 | 1.34 | 2019 | 82 |
1180 nm, 1250 nm | 1100 nm filter | 0.43 | 5.5 | 0.58 | 1.37 | 2020 | 99 |
1650 nm | AM 1.5 | 0.35 | 38.9 | 0.43 | 5.74 | 2020 | 83 |
1100 nm filter | 0.30 | 9.81 | 0.53 | 1.57 |
Fig. 5 (a) General strategies for PbS CQD ink preparation, including two steps: (1) the synthesis of OA capped PbS CQDs (top). (2) SPLE process (bottom). Reprinted with permission from ref. 13. Copyright 2018, The Royal Society of Chemistry. (b) The procedure of one-step, direct synthesis of iodide capped PbS CQD inks. (c) Photos of a scaled-up 2L synthesis. 88 g of PbS CQD ink solid can be obtained in one-pot synthesis. The weight of the vial has been removed. (d) Cost of PbS CQD inks prepared with different methods according to real lab synthesis and Monte Carlo modeling. Reprinted with permission from ref. 12. Copyright 2019, Nature Publishing Group. The minimum cost protocol denotes the synthesis of OA capped PbS CQDs with PbCl2 and thioacetamide as precursors (which has not yet been applied to photovoltaic devices) and the SPLE using PbI2 according to ref. 38. The optimal protocol denotes the synthesis of OA capped PbS CQDs with PbAc2 and TMS-S as precursors and the SPLE using PbI2 + PbBr2 + NH4Ac according to ref. 17. |
Meniscus-guided coating (MGC), where a meniscus is spontaneously formed as a result of interactions between the coating head and solvent, is one of the most promising techniques for the large-area production of solution-processed photoelectronic devices.102 Except for nearly 99% usage of active materials, the intrinsic directionality of the coating process confers dense packing of colloidal solid, providing compatibility toward scalable manufacturing and flexible substrates.103,104 Generally, the common MGC techniques include dip coating, convective assembly, doctor blading, and slot die coating. Dip-coating has been demonstrated as an effective method for control over CQD packing and superlattice assembly, which is capable of large area fabrication.92,105,106 Due to the lengthy LbL dip-coating method, the studies of scalable MGC fabrication have been focused on the single-step deposition endowed by SPLE. Havid Aqoma et al. have demonstrated high-efficiency doctor-bladed CQD solar cells prepared by p- and n-type CQD inks, significantly simplifying the device fabrication process, achieving an efficiency of 10.01% (∼8.6%) with an active area of 0.071 cm2 (0.504 cm2).77 Meanwhile, Ahmad R. Kirmani et al. also reported n-type CQD ink based solar cells made by the same doctor blading technique with an efficiency of 11.0% (9.2%) with an active area of 0.1 cm2 (1.1 cm2) (Fig. 6a and b).69 Besides, the capillary attractions between CQDs and the substrate during the convective assembly process could promote the infiltration of CQDs into the ordered substrates such as ZnO nanorod arrays, forming a highly efficient ordered bulk heterojunction structure by a scalable manner.107
Fig. 6 (a) Schematic of the employed blade-coating setup. (b) J–V curves of 0.1 cm2 (blue) and 0.5 cm2 (green) active area blade-coated solar cells. Reprinted with permission from ref. 69. Copyright 2018, Wiley-VCH. (c) Scheme of the fabrication process of CQD films by using the spray-coating method. (d) Photograph of CQD films (10 cm × 10 cm) on a glass substrate, indium tin oxide (ITO) glass substrate, and polyethylene terephthalate (PET) substrate. Reprinted with permission from ref. 110. Copyright 2019, Wiley-VCH. (e) Photograph of the flexible PbS CQD solar cell. The size of the flexible substrate with six solar cells is ∼2 × 2 cm2. The flexible solar cell is placed on a dandelion without any deformation of the dandelion, illustrating its extremely lightweight feature. Reprinted with permission from ref. 112. Copyright 2018, The Royal Society of Chemistry. (f) Schematic diagram of the serial connection of PbS CQD solar cells. (g) Photograph of the PbS CQD solar modules on the flexible PET film with an active area of 30 cm2, which was fabricated employing R2R printing. Reprinted with permission from ref. 113. Copyright 2015, The Royal Society of Chemistry. |
Other attempts toward the upscale manufacturing of CQD solar cells have been made, such as spray coating. The process involves the forcing of CQD solution through a nozzle, whereby sub-micron ordered aerosols are formed. Driven by the gas flows, the aerosol could be directed at the surface of a substrate, allowing patterns with millimeter-scale details and large-area manufacturing. An automated spray coating setup was demonstrated that could give substantial improvements of the CQD packing and device performance, confirmed by less interdot spacing and one order of magnitude higher elastic moduli compared with LbL spin-coated CQD solid.108 However, tens of LbL cycles have to be conducted for each solar cell, leading to complications and material wastage for device fabrication. A simplified spray coating process with supersonic streams has been realized by using SPLE processed PbS CQD inks, whereas an unfavorable PCE of less than 4% was obtained, attributed to the poor ink colloidal stability and surface roughening of CQD solids.109 This deficiency in film morphology can be overcome by engineering the solute redistribution of CQD droplets on the substrate, where the CQD film formation is dominated by the movement of the contact line and the evaporation kinetics of the solvent. A large-area CQD film up to 100 cm2 was spray-coated with a 3–7% thickness variation on different substrates. Resultantly, a notable high efficiency of 8.10% with an active area of 0.0314 cm2 was achieved (Fig. 6c and d).110
The challenge of upscaling CQD based photovoltaics still lies in finding the optimal conditions that ensure both device efficiency and fast processing, which could further compress the cost into a commercial level. For solution-processed electronics possessing advances such as low-cost, fast deposition, and flexible applications, an ultimate setup could come to the roll-to-roll (R2R) coating techniques, where high-volume production is carried out in the form of a continuous roll of soft materials.111 An ultra-flexible PbS CQD solar cell with a high power-per-weight output of 15.2 W g−1 was exhibited, revealing the compatibility of CQD based electronics with R2R and lightweight applications (Fig. 6e).112 Furthermore, a PbS CQD solar module by the all-printing LbL process on a flexible substrate was demonstrated. The solar modules show a PCE of 1.3% with an active-area up to 30 cm2, providing a promising reference for the production of CQD solar cells in a low-cost, large-area, and printable manner (Fig. 6f and g).113 Nonetheless, the realization of fast film deposition and low material consumption in R2R encourages the single-step deposition of an active CQD layer by using SPLE or directly synthesized CQD inks, rather than complex LbL methods, whereas the control of ink colloidal stability and QD packing in large area CQD solids remains to be challenging. The management of inter-dot interaction in CQD inks that governs the long-range ordering of CQD packing and uniformity of large-area films during scalable deposition processing needs to be further studied. The summary information of PbX CQD solar cells toward large-area fabrication is listed in Table 3.
Active area (cm2) | Deposition methods | CQD availability | Processing speed | Roll-to-roll compatibility | PCE (%) | Ref. |
---|---|---|---|---|---|---|
Note: CA: convective assembly. | ||||||
1.1 | Spin coating | Extremely low | Slow | No | 10.3 | 43 |
1.1 | Spin coating | Extremely low | Slow | No | 9.8 | 49 |
0.049 | MGC-Dip-coating | Low | Slow | No | 9.2 | 114 |
0.071 | MGC-doctor blading | High | Fast | Yes | 10.01 | 77 |
0.504 | MGC-doctor blading | High | Fast | Yes | 8.3 | 50 |
0.1 | MGC-doctor blading | High | Fast | Yes | 11.0 | 69 |
1.1 | MGC-doctor blading | High | Fast | Yes | 9.2 | 69 |
0.05 | MGC-CA | High | Slow | Yes | 9.92 | 107 |
0.049 | Spray coating | Low | Slow | Yes | 8.1 | 108 |
0.03 | Spray coating | High | Fast | Yes | 3.76 | 109 |
0.0314 | Spray coating | High | Fast | Yes | 8.1 | 110 |
30 | Roll-to-roll | High | Fast | Yes | 1.3 | 113 |
Nowadays, the development of large-area QD solar cells is still in the infant stage because an efficient device based on the QD inks has just been realized in the last several years. And the unsatisfactory colloid stability and high preparation cost of the QD inks have just been partly solved in the last two years. However, we believe that these initial results can accelerate the development of large-area QD solar cells in the near future.
(1) The primary focus of PbX CQD solar cells is still the improvement of device performance. Although the recent CQD ink engineering has promoted the device performance, the record PCE of PbX CQD solar cells (13.8%) still lags far behind that of the organic (17.4%) and perovskite (25.2%) solar cells.115 The trap state-induced large Voc-loss is the central limitation for device performance. The CQDs require more efficient passivation strategies to reduce these detrimental trap states. Recently, the use of a defect-tolerant perovskite material as a surface matrix on PbS CQDs is regarded as a promising direction.24,33,43 The matrix thickness should be very pivotal to balance the inter-dot coupling and surface passivation. Too thick a shell layer will inevitably impede charge transport between the CQDs. Whereas, a too thin matrix cannot fully passivate the surface trap states. Meanwhile, the homogeneity of the matrix layer can affect the structural and energetic disorder of CQD films. Therefore, it requires sophisticated engineering of the matrix layer to achieve suitable thickness as well as homogeneity. The recently developed bulk-homojunction is another promising strategy to support efficient carrier collection in a thick CQD layer and to further improve device performance. To maximize the photovoltaic performance, the doping density of p- and n-type CQD inks needs to be finely adjusted. However, the doping density is basically restricted by the associated surface passivation methods. Considering currently the very limited selection of efficient passivation methods for PbS CQDs, it is of significance to search for other approaches to engineer the CQD doping densities, such as heterovalent substitutional doping, which can decouple QD doping from surface passivation.116
(2) For printing mass fabrication, the long-term colloid stability of PbX CQD ink is crucial. Currently, the most popular protocol of PbS CQD ink relies on corrosive butylamine as the solvent. However, the CQDs tend to seriously aggregate in butylamine within one day and even decompose after long storage time.117 Recently, several efforts have been made to improve the colloid stability. But it's still challenging to obtain efficient device performance using the aged CQD inks instead of fresh ones.73,118 Furthermore, the fast printing deposition requires that the solvents have an appropriate boiling point and suitable viscosity etc.117 Butylamine is no longer the optimum choice. Further work can be conducted to improve the ink colloid stability, and broaden the selection of ink solvents to achieve optimal printing conditions. To realize that, an in-depth understanding of the CQD surface configuration and ink chemistry is necessary, which, however, has not been fully uncovered yet. It is worth noting that the one-step directly synthesized PbS CQD ink demonstrates excellent ink stability in various solvents.
During the fabrication of the large-area devices, the control over film morphology is also of interest. Prior work has demonstrated that ordered CQD superlattice films exhibit improved charge transport compared to the disordered ones.119 During spin coating, the CQD solution dries very fast with almost no possibility to form long-range ordered packing. Whereas, the solution drying process in MGC is intrinsically slower than that in spin-coating, which leaves enough time window for the CQDs to form a more ordered large-range superlattice. These different assembling features and their effect on the photovoltaic performance are valuable subjects in the research of larger-area CQD solar cells.
(3) Finally, we highlight the one-step directly synthesized CQD ink. The SPLE method has simplified the device fabrication, but still increased the material preparation cost. Moreover, in the current two-step protocol, both the CQD synthesis and SPLE process are difficult to scale up. The recently reported direct synthesis of PbS CQD ink could be an exciting avenue for large-scale manufacturing processes, considering its low cost (∼5 $ g−1) and excellent colloidal stability. Previously, the initial CQD synthesis and post passivation were usually separated. In the direct synthesis of CQD inks regime, the in situ surface passivation can be realized during the initial CQD synthesis. It can provide opportunities to passivate the sites that are inaccessible in the traditional post passivation.120,121 The realization of comprehensive surface passivation will definitely benefit the photovoltaic performance. Moreover, most efforts are focused on how to completely exchange the original OA ligand and avoid surface damage in the previous ligand exchange process. The material design (adjustment of composition, doping, etc.) has largely been neglected in previous studies. The direct synthesis of QD inks provides new opportunities for material design, which can inspire innovation for CQD solar cells. The challenge of this infant method is the limited control on size and size distribution, which needs to be solved through a systematic study on the nucleation and growth process.
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