Jaeho
Shin
,
Jimin
Lee
,
Youngbin
Park
and
Jang Wook
Choi
*
School of Chemical and Biological Engineering and Institute of Chemical Processes, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 08826, Republic of Korea. E-mail: jangwookchoi@snu.ac.kr
First published on 3rd February 2020
Despite the prevalence of lithium ion batteries in modern technology, the search for alternative electrochemical systems to complement the global battery portfolio is an ongoing effort. The search has resulted in numerous candidates, among which mildly acidic aqueous zinc ion batteries have recently garnered significant academic interest, mostly due to their inherent safety. As the anode is often fixed as zinc metal in these systems, most studies address the absence of a suitable cathode for reaction with zinc ions. This has led to aggressive research into viable intercalation cathodes, some of which have shown impressive results. However, many investigations often overlook the implications of the zinc metal anode, when in fact the anode is key to determining the energy density of the entire cell. In this regard, we aim to shed light on the importance of the zinc metal anode. This perspective offers a brief discussion of zinc electrochemistry in mildly acidic aqueous environments, along with an overview of recent efforts to improve the performance of zinc metal to extract key lessons for future research initiatives. Furthermore, we discuss the energy density ramifications of the zinc anode with respect to its weight and reversibility through simple calculations for numerous influential reports in the field. Finally, we offer some perspectives on the importance of optimizing zinc anodes as well as a future direction for developing high-performance aqueous zinc ion batteries.
Aqueous batteries are extremely promising in this regard. First, replacing conventional organic electrolytes with aqueous ones mitigates the risk of fire hazards. In the unfortunate scenario where physical/electrical/chemical factors subject a battery to short circuit, the sudden exothermic reactions may result in a fire. The organic electrolyte is known to act as fuel for such fires,1 exacerbating their consequences. Aqueous electrolytes can circumvent this issue. Second, water has a significantly higher ionic conductivity than most organic solvents, usually by 2–3 orders of magnitude.2 Hence, aqueous batteries are much more likely to be able to sustain high rate battery operation.
Among numerous candidates for aqueous batteries, aqueous zinc (Zn) ion batteries (AZIBs) have recently emerged into the spotlight as promising systems that can meet today's demanding performance levels. A typical AZIB consists of the following components: Zn metal (anode), an aqueous electrolyte (mildly acidic pH), a separator, and an (in)organic cathode material. Aside from the aqueous electrolyte, a distinguishing aspect of this system is the use of Zn metal as the anode. Zn offers several advantages in aqueous electrochemical systems. First, not only is it readily accessible and relatively cheap as a resource, but it is also known for its non-toxicity and chemical stability in aqueous media compared to alkali metals such as lithium or sodium.3 Second, under mildly acidic conditions (pH = 4–6), Zn is oxidized to Zn2+ without forming intermediate phases4 and exhibits a high overpotential for the hydrogen evolution reaction (HER).5 Third, considering the rather narrow operating window beyond which gas (H2 and O2) evolution occurs in water,6 Zn has a suitable redox potential of −0.76 V (vs. the standard hydrogen electrode) for battery operation. Lastly, Zn possesses a high theoretical capacity (820 mA h g−1, 5854 mA h L−1) in its metallic state.
The use of Zn in aqueous batteries is not a new concept. In fact, commercial batteries such as Zn–air and Zn–MnO2 contain alkaline electrolytes as media for discharge electrochemistry. Unfortunately, most commercial batteries that employ aqueous zinc chemistry are primary in nature, with limited rechargeability at best. This is mainly due to the different chemical behavior of Zn under different pH conditions, as demonstrated by the Pourbaix diagram in Fig. 1a. Above a certain pH, Zn forms hydroxides and oxides upon discharging. This is common in alkaline environments, a phenomenon that entails severe dendritic growth and/or passivation on the Zn metal surface (Fig. 1b).7 Consequently, the reverse process (charging) is limited in its capacity due to diminished active material, worsening the rechargeability of the battery. This issue has been discussed in numerous publications8–10 and will not be dealt with in this perspective. On the other hand, the Pourbaix diagram also indicates that the formation of such discharge products can be avoided simply by changing the pH of the solution. At near-neutral pH levels, Zn adopts a direct reaction pathway to form Zn2+ ions upon discharge. The absence of discharge products such as Zn-hydroxides and ZnO makes it easy to charge the battery, where Zn2+ is reduced to its metallic state (Zn2+ + 2e− → Zn). This has played a key role in revitalizing academic interest in AZIBs as post-LIB systems.
Fig. 1 (a) Pourbaix diagram of a Zn/H2O system. Reprinted with permission from ref. 6. Copyright 1996 Elsevier. (b) Schematic illustration of the reaction pathways and potential problems of Zn anodes in alkaline environments. Reprinted with permission from ref. 7. Copyright 2016 Wiley-VCH. (c) Pourbaix diagram of a Zn/H2O system with HER overpotential considerations. Reprinted with permission from ref. 26. Copyright 1990 Elsevier. (d) A schematic illustration of the Zn plating/stripping process in a mildly acidic environment (symmetric cell configuration). |
The use of mildly acidic aqueous electrolytes dates back to the 1980s when Yamamoto et al.11 first reported on the electrochemical behavior of Zn in a ZnSO4 aqueous electrolyte (paired with MnO2), fueling the battery community's interest in rechargeable AZIBs in recent years. This interest has led to the search for viable candidates for cathode materials, partly due to the long-held belief that multivalent ion (de)intercalation is a formidable task in most materials. This search has resulted in numerous investigations probing the performance and reaction mechanisms of potential cathode materials, the results of which are summarized well in other review articles.3,4,12 Representative examples include metal oxides such as Zn0.25V2O5·nH2O,13 VO2(B),14 V6O13,15 MnO2,16–19 V3O7·H2O,20,21 and VOPO4·H2O,22,23 many of which exhibit impressive electrochemical performance.
However, as important as it is to continue the search for suitable cathode materials, this growing interest in AZIBs warrants a careful examination of other battery components, especially the Zn anode. In most situations, the cathode of interest is paired with a Zn metal anode in a mildly acidic electrolyte. Zn metal is often used in excess to offset its potential fading effects on the overall cell performance. While this approach is commonplace for investigating the cathode, it renders the entire system impractical because excess electrode material inevitably results in diminished energy density. In other words, maximum energy density can only be achieved by minimizing the weight/volume of individual components, of which excess Zn metal takes up a significant portion. Thus, the ideal scenario would certainly entail a precise balance between the amount of Zn needed at the cathode and that supplied by the Zn anode.
Unfortunately, this is easier said than done. Although the Pourbaix diagram indicates a direct redox process between Zn and its cationic form (without formation of intermediate compounds), the deposition/stripping behavior of Zn is a different story. In order to minimize the amount of Zn while ensuring the same level of performance, maximum reversibility must be achieved. This involves increasing the ratio between the amount of Zn2+ ions generated upon discharge (stripping) and that deposited at the anode upon charge (plating). In more familiar terms, the coulombic efficiency determines the extent of reversibility. Unfortunately, despite the use of near-neutral aqueous electrolytes, the behavior of Zn metal anodes in electrochemical systems is far from ideal. In fact, Zn anodes suffer from problems such as dendritic growth and passivation, which ultimately results in low reversibility.24 In turn, excess Zn must be employed to compensate for the continuous loss of useable Zn during cycling, resulting in a fatal setback in energy density. The strenuous efforts to discover high capacity/voltage cathodes for AZIBs may all be for nothing if their full potential cannot be realized due to mediocre anode performance.
Therefore, in light of the recently sparked interest in AZIBs, this perspective discusses an often overlooked issue: the Zn metal anode. We have structured the article as follows. In the first section, recent investigations with Zn metal anodes in mildly acidic aqueous systems will be briefly summarized with the following questions in mind: (i) In what manner does Zn deposit on the Zn metal surface? (ii) How does this relate to irreversibility? (iii) What types of strategies should be implemented to enhance reversibility? In doing so, we hope to extract valuable lessons on which future research initiatives can be embarked. In the following section, we examine the ramifications of Zn metal reversibility on energy density. A summary of energy density calculations from selected studies is provided for different Zn amounts, along with hypothetical calculations for various coulombic efficiency scenarios to grasp the implications of these two factors on the final energy density of an AZIB. Lastly, we conclude this perspective by summarizing the key points and providing an outlook regarding this field.
Electro-oxidation: Zn(s) → Zn2+(aq) + 2e− |
Complexation: Zn2+(aq) + 4OH−(aq) → Zn(OH)42−(aq) |
Dehydration/precipitation: Zn(OH)42−(aq) → ZnO(s) + H2O(1) + 2OH−(aq) |
In mildly acidic media (pH 4–6), this series of reactions are suppressed. In contrast to alkaline environments, this pH window permits Zn2+ ions to exist in their ionized form. By employing salts such as ZnSO4 or Zn(CF3SO3)2 that offer mildly acidic aqueous solutions, reversible Zn plating/stripping becomes possible to a certain extent. Thus, recharging the battery becomes much easier by means of the following reactions.
Stripping (discharge): Zn(s) → Zn2+(aq) + 2e− |
Plating (charge): Zn2+(aq) + 2e− → Zn(s) |
Unfortunately, a lower pH also means that the potential for the HER is higher, as predicted by the Nernst equation and the resulting Pourbaix diagram. For example, the HER potential for a pH = 10 electrolyte is calculated to be −0.59 V (vs. SHE), while that for a solution with pH = 4 is −0.236 V (vs. SHE). This implies that low pH solutions are more susceptible to the HER during a cathodic step. In fact, this is quite higher than the standard reduction potential of Zn (−0.76 V vs. SHE), indicating thermodynamic favorability for the HER rather than Zn deposition. However, kinetics says otherwise. In fact, different metal surfaces exhibit different kinetic overpotentials for surface reactions such as the HER. Luckily, Zn metal is equipped with the advantage that the HER is significantly deterred from occurring on its surface due to kinetic overpotential.5,26 As a result, the actual potential at which hydrogen gas evolves is significantly lowered, making it possible for Zn to deposit instead (Fig. 1c). However, it should be noted that the extent of the overpotential highly depends on the applied current density. Thus, the C-rate of an AZIB is a crucial parameter that determines the competition between gas evolution and Zn deposition.
However, the different operating environments and innate differences between Zn and Li (aqueous vs. non-aqueous) have profound implications on the resulting electrochemistry at the respective anode surfaces, especially with respect to the solid-electrolyte interphase (SEI). In the case of Li metal batteries, an organic solvent with Li salt is used as the electrolyte. The extremely low standard reduction potential of Li (−3.04 V vs. SHE) implies its strong tendency to be oxidized, which manifests in the form of a spontaneously generated, native SEI layer upon contact with the electrolyte. Moreover, when a reductive potential is applied, the electrolyte is decomposed to form a SEI layer consisting of inactive components such as LiF, Li2CO3, Li2O, and R–OCO2Li. This SEI formation is prior to Li plating in terms of potential and is based on consuming the electrolyte.27–29 It goes without saying that a vicious exothermic reaction occurs when Li is exposed to an aqueous environment, forming LiOH and H2 gas products. On the other hand, Zn is relatively stable in both non-aqueous and aqueous environments, meaning that the spontaneous formation of a SEI layer is insignificant. In fact, Zn directly deposits on the bare Zn surface, leaving some regions exposed to side reactions such as the HER and/or the formation of undesirable, inactive products.
The SEI plays an ambivalent role. On one hand, a SEI that is (i) dense and uniform, (ii) ionically conducting, (iii) electronically insulating, and (iv) mechanically/chemically stable would constitute an ideal scenario where metal anodes are protected from parasitic reactions that undermine discharge–charge efficiency.30 Moreover, in LIBs, the SEI extends the electrochemical stability window and allows Li metal to operate in a more reducing environment. On the other hand, as these conditions are hardly met in reality with metallic electrodes in non-aqueous electrolytes, a resulting unstable SEI is usually a major performance deterrent.
The absence of a SEI creates its own set of problems. In the case of Li metal, failure to passivate the surface with a stable SEI would lead to unwanted side reactions that involve Li and electrolyte consumption, undermining cell performance. More importantly, Zn is susceptible to some degree of the HER in aqueous environments (where a SEI does not exist) despite kinetic limitations. Not only does this consume the electrolyte solvent, but it can also corrode the metal surface and cause locally “dead” regions on which Zn deposition cannot occur. Furthermore, as the HER is a reduction process, some of the electrons transferred to the Zn electrode are used for proton reduction rather than Zn deposition. This inevitably diminishes the plating efficiency. Thus, be it aqueous or organic, any metal-based battery chemistry can benefit from a well-formed SEI, but only if its drawbacks are thoroughly addressed.
Therefore, while a mildly acidic environment enables direct plating/stripping of Zn, the lack of a well-formed, protective SEI may subject it to detrimental reactions that degrade its reversibility. Accordingly, numerous research efforts are invested in addressing this dichotomy by attempting to improve the performance of Zn metal anodes. Recent investigations have taken various routes in attempting to increase their reversibility, most of which can be divided into four categories: (i) electrolyte formulation, (ii) electrode modification, (iii) host development, and (iv) electrochemical modulation.
Fig. 2 (a) Galvanostatic voltage profiles of Zn symmetric cells with 3 M ZnSO4 (red) and 3 M Zn(CF3SO3)2 (blue). (b) Ex situ SEM images and elemental mapping results of Zn deposited on Ti foil at 0.2 V vs. Zn/Zn2+ in a CV test conducted at 0.5 mV s−1 for 3 M Zn(CF3SO3)2. (a and b) Reprinted with permission from ref. 31. Copyright 2016, American Chemical Society. (c) SEM images of the Zn anode after 1000 cycles in a TEP-containing 0.5 M Zn(CF3SO3)2 electrolyte at a current density of 0.5 mA cm−2. (d) Galvanostatic voltage profiles of Zn symmetric cells with the TEP additive at 0.5 mA cm−2 and (e) plating/stripping tests on stainless steel electrodes with the TEP-containing electrolyte (left) and without TEP (right). (c–e) Reprinted with permission from ref. 33. Copyright 2019, Wiley-VCH. |
In the context of anode optimization, however, the Zn triflate salt alone is not enough to meet the ever-increasing expectations of the battery community in terms of performance and cycle life. Moreover, its high cost compared to ZnSO4 could negate its relative electrochemical stability.32 Various alternative strategies have been explored in this regard, among which electrolyte manipulation is a popular research direction. With the common purpose of increasing the coulombic efficiency and suppressing dendrite formation, numerous formulations including triethyl phosphate (TEP),33 polyacrylamide (PAM),34 polyethyleneamine,35 bio-ionic liquid,36 Ni triflate,37 SDBS,38 and Zn(ClO4)239 and deep eutectic solvents like acetamide–Zn(TFSI)240 have been reported as performance-enhancing electrolytes. In addition, the effect of salt concentration on cell performance has been discussed with conventional salts such as ZnCl241 and ZnSO4.42 In terms of performance, the use of TEP and PAM demonstrates impressive results. Naveed et al. employed a co-solvent approach with a 0.5 M Zn(CF3SO3)2 in TEP:H2O (7:3) electrolyte formulation. The use of this composition leads to a well-connected, porous network of Zn rather than the commonly observed dendritic morphology (Fig. 2c). This non-dendritic deposition behavior translates into dramatically enhanced cycle life and coulombic efficiency levels (Fig. 2d and e). The underlying cause for the different morphologies has yet to be elucidated, but this strategy clearly demonstrates the importance of the relation between the initial deposition morphology and electrochemistry. On a related note, PAM has also been reported to serve as an effective mediator for smooth Zn deposition (Fig. 3a). Galvanostatic tests in symmetric cells confirm the positive effect of PAM, as evidenced by the stable nucleation overpotentials along with extended cycle life (Fig. 3b). These results are corroborated with density functional theory (DFT) calculations that indicate a higher binding energy between the acyl groups of PAM and Zn atoms. In this sense, PAM is capable of guiding uniform Zn deposition at the electrode/electrolyte interface, reaffirming the crucial relationship between deposition morphology and electrochemical stability.
Fig. 3 (a) A schematic illustration of Zn plating on Cu mesh with a normal aqueous electrolyte and that with a PAM additive. (b) Galvanostatic voltage profiles of Zn symmetric cells with (red) and without (black) the PAM additive at 1 mA h cm−2. (a and b) Reprinted with permission from ref. 34. Copyright 2019, Wiley-VCH. (c) Molecular dynamics simulations of Zn2+ coordination in different LiTFSI concentrations (20, 10, and 5 M). (d) SEM image of plated Zn in a high concentration electrolyte (20 M LiTFSI & 1 M ZnTFSI); inset: ex situ XRD profile of pristine (black) and cycled Zn (red). (e) Plating test results on Cu in a high concentration electrolyte. (c–e) Reprinted with permission from ref. 43. Copyright 2018, Springer Nature. |
Another interesting study was recently conducted by Wang et al. involving the use of an extremely high concentration electrolyte.43 Instead of an additive, they opted for a “water-in-salt” electrolyte formulation. This strategy takes advantage of the fact that the nature of the coordination environment of the metal cation in solution can be changed on a molecular level, inducing a completely different electrodeposition morphology and electrochemistry. In moderate concentrations, Zn2+ cations are usually solvated by water in a six-fold coordination in bulk water.44 However, the conventional solvation sheath structure can be altered at sufficiently high concentrations, such as 1 M Zn(TFSI)2/20 M Li(TFSI) in water. Close ion pairs (Zn-TFSI)+ form due to the abundance of anions in the vicinity of Zn2+ cations, suppressing the presence of (Zn-(H2O)6)2+. This is confirmed through experimental (FT-IR and 17O NMR) and molecular dynamics simulations (Fig. 3c), where the cations are coordinated with the oxygen atoms of the TFSI anions rather than those of bulk water molecules. Such an altered coordination environment is expected to suppress H2 evolution due to the absence of water molecules in the vicinity of Zn2+. Accordingly, dense, non-dendritic deposition occurs (Fig. 3d), leading to a high coulombic efficiency of ∼100% in plating/stripping tests (Fig. 3e) in a high concentration electrolyte, as well as significantly enhanced cycling stability in hybrid configurations with LiMn2O4 and Zn–O2 batteries.
This particular work teaches us an important lesson: water is an essential component in aqueous batteries, but its activity may have negative consequences with respect to Zn anode performance. Wang et al.43 speculated that this could be tied to the solvation sheath structure of Zn in an aqueous environment. The bivalent nature of the Zn2+ cation induces strong interaction with surrounding water molecules. This would incur a high desolvation energy penalty upon deposition, driving localized growth in energetically favorable spots on a microscopic scale. On a related note, the presence of bulk water would also expose the Zn anode to side reactions such as the HER. Although there is a kinetic overpotential to overcome for this reaction, the HER may occur to some extent and destabilize the anode. All in all, while there has yet to be a definitive explanation with respect to the downside of water-based electrolytes, it is becoming increasingly clear that other cell components can be utilized to mitigate these drawbacks associated with water.
Fig. 4 (a) A schematic illustration of Zn anode stabilization with ultrathin TiO2 coating. (b) Ex situ XRD pattern of cycled Zn electrodes (top left) and SEM images of cycled pristine Zn and TiO2-coated Zn (top right). Galvanostatic cycling results for pristine and TiO2-coated Zn at 1 mA h cm−2 (bottom). (a and b) Reprinted with permission from ref. 51. Copyright 2018, Wiley-VCH. (c) A schematic illustration of the anticipated effects of CaCO3-coating on Zn plating. Reprinted with permission from ref. 50. Copyright 2018, Wiley-VCH. (d) A schematic illustration of the expected difference in Zn plating behavior between bare (left) and Au-sputtered Zn (right). (e) SEM images of bare (top left) and Au-sputtered (top right) Zn electrodes for 2000 cycles at 0.5 A g−1 paired with a CNT/MnO2 cathode. Initial galvanostatic voltage profiles of bare (black) and Au-sputtered (red) Zn electrodes showing a difference in the initial nucleation overpotential (bottom left). Long-term cycling performance of symmetric Zn cells for bare (black) and Au-sputtered (red) Zn electrodes (bottom right). (d and e) Reprinted with permission from ref. 45. Copyright 2019, American Chemical Society. |
Second, inducing easier nucleation at the surface is an interesting approach.45 Zhi et al. implemented this strategy by sputtering gold nanoparticles (Au NPs) on the surface of Zn (Fig. 4d). The Au NPs were dispersed via ion sputtering and the resulting morphology appeared uniform. In essence, the Au NPs are intended to serve as seeds for facile Zn nucleation and deposition, whereas such nuclei are absent on bare Zn foil. The effects of this strategy are confirmed by the vastly different deposition morphologies shown in Fig. 4e, where the Au-sputtered host (top right) guides compact Zn deposition compared to the control sample (top left). The electrochemical effects of this strategy are significant, shown by lower nucleation overpotentials and prolonged cycling (bottom).
Third, a polymer coating strategy was employed by Cui et al.49 Taking a lesson from metal brighteners, the authors simply coated Zn foil with a polyamide (PA)/Zn(CF3SO3)2 solution in order to suppress dendritic Zn growth (Fig. 5a). As a result, Zn was able to deposit in a uniform, compact manner whereas a bare Zn electrode shows a less dense morphology (Fig. 5b). The difference in deposition behavior translates to electrochemical stability, where the coated Zn exhibits a drastic improvement in cycle life (Fig. 5c). Synergy between ion conduction and metal protection is key to this work. A uniform coating layer protects the Zn anode from the HER and undesirable side products while the trapped Zn salt allows ionic conduction toward the coating/metal interface and transfers non-solvated Zn2+ ions for deposition. Ultimately, the protective layer induces reversible Zn plating/stripping beneath the layer, leading to enhanced electrochemistry.
Fig. 5 (a) A schematic illustration of Zn plating with bare (left) and PA-coated Zn (right). (b) SEM images of bare Zn (left) and PA-coated Zn (right) electroplated with Zn at a current density of 0.2 mA cm−2 (3.0 mA h cm−2) on Ti foil. (c) Galvanostatic voltage profiles for bare Zn (blue) and PA-coated Zn (red) at a current density of 0.5 mA cm−2 (0.25 mA h cm−2). (a–c) Reprinted with permission from ref. 49. Copyright 2019, The Royal Society of Chemistry. (d) Experimental scheme for designing a Zn-graphite fiber host by means of annealing and electrodeposition. (e) Galvanostatic voltage profiles of a Zn symmetric cell with graphite fiber host anodes (top) and bare Zn foil (bottom). (d and e) Reprinted with permission from ref. 53. Copyright 2017, Elsevier. |
The aforementioned reports highlight the importance of uniform deposition in their own way. An extremely thin, inorganic TiO2 layer notably mitigates the HER, reducing passivation by undesirable side products such as Zn(OH)2. Accordingly, more Zn remains active during cycling, inducing a higher, uniform utilization of the entire electrode on a macroscopic scale. Au-sputtered Zn electrodes act in a similar fashion, where Au NPs facilitate the nucleation of Zn by serving as pre-formed seeds. Assuming uniform dispersion, this also allows for uniform, reversible Zn deposition. Furthermore, coating Zn foil with a protective polymer layer infused with Zn salt is an effective strategy. The coating layer mitigates the possibility of side reactions originating from water while facilitating ionic conduction toward the layer/metal interface, inducing a dense and compact deposition step underneath the layer. Thus, it appears that a positive relationship exists between deposition uniformity and reversibility.
The main reason for using a separate host for Zn rather than bare Zn foil lies in the need for electrodes that offer higher capacity and coulombic efficiency levels. This can be achieved in many ways, such as utilizing materials with different form factors (usually with high surface areas) or physicochemical modification of pre-existing surfaces and/or materials. Once the hosts are proven to work, they are filled to a fixed capacity of Zn (via electrodeposition) to be paired with a cathode in full cell tests.
A typical example of materials with different form factors was demonstrated by Wang et al.53 Conductive graphite fiber (GF) is employed as such a substrate in order to deposit Zn under a constant potential of −1.0 V (vs. Zn/Zn2+) in a two-electrode setting (Fig. 5d). A comparison with Zn foil shows that the GF-Zn host offers higher stability at an areal capacity of 1 mA h cm−2 (Fig. 5e). While it is unclear if the original morphology is maintained during cell operation, the proposed host seems to offer lower overpotential and cycling stability through its large electroactive surface area.
ZIF-8-derived hosts are a good example making use of pre-existing materials, a strategy demonstrated by Wang et al. ZIF-8 is a zeolitic framework in which ZnN4 tetrahedral units are bridged with imidazolate linkers to form a three-dimensional structure.54 Upon annealing this material in an inert atmosphere, one can create a microporous host matrix with trace amounts of metallic Zn nuclei. This causes partial decomposition of the original ZIF-8, but retains its original morphology and well-dispersed Zn particles. The annealed ZIF-8 is initially plated with Zn at an areal capacity of 10 mA h cm−2 and is used as an anode in plating and symmetric cell tests. In fact, electrochemical plating tests with a wide range of areal capacities reveal high coulombic efficiency levels approaching 99.8% as well as alleviated dendritic growth (Fig. 6a and b). Such improved performance is mainly attributed to the presence of well-dispersed Zn0 particles from ZIF-8, which induce uniform deposition at the electrode.
Fig. 6 (a) Coulombic efficiency test results with annealed ZIF-8 host anodes and Cu foil at a fixed areal capacity of 1 mA h cm−2 (left) and a fixed current density of 20 mA cm−2 (right). (b) SEM images of Zn deposits at a current density of 1 mA cm−2 for different areal capacities. (a and b) Reprinted with permission from ref. 54. Copyright 2019, Cell Press. (c) XRD results of synthesized host anodes (red: Zn-deposited Cu with the PAM additive, blue: Zn-deposited Cu, black: Cu mesh). (d) Calculated binding affinity between Zn and various materials. (c and d) Reprinted with permission from ref. 34. Copyright 2019, Wiley-VCH. (e) A schematic illustration of the design principle for epitaxial metal electrodeposition. (f) Grazing incident XRD (GIXRD) results of Zn electrodeposited on bare (left) and graphene-coated (right) stainless steel electrodes. (g) Coulombic efficiency levels at high current densities on epitaxially grown anodes. (h) SEM image of layered, homoepitaxially deposited Zn on graphene-steel for 12 min at a current density of 4 mA cm−2. (e–h) Reprinted with permission from ref. 57. Copyright 2019, American Association for the Advancement of Science. |
Mesh-type substrates are also promising hosts for Zn. Zhang et al. demonstrated the merits of using copper (Cu) mesh as a three-dimensional host (Fig. 3a).34 Note that the same article has been discussed previously in the “Electrolyte formulation” section with respect to the PAM additive. Macroscopically, the unique, three-dimensional form factor of Cu mesh allows easier access to the electrolyte, inducing thorough electrodeposition of Zn. Similar approaches confirm the potential of Cu in such form factors in other reports.55,56 Interestingly, the same cannot be said for other foam-type electrodes such as nickel. A fundamental explanation is lacking, but this is probably related to the inherent “zinc-philicity” of the metal. A Zn-philic metal may form a self-limiting alloy phase at the interface, promoting favorable electrodeposition behavior. Zhang et al. briefly addressed this idea, claiming that Cu plays an interesting role at the atomic scale. It acts not only as a substrate, but also as a dopant with which a minor alloy phase—CuZn5—can be formed (Fig. 6c). This alloy phase, compared to pure Cu, turns out to have a higher affinity toward Zn in terms of binding energy (Fig. 6d) according to DFT calculations. Thus, a Cu–Zn solid solution phase formed on the Cu mesh substrate, in concert with the Zn-philic additive PAM, is deemed responsible for regulating Zn nucleation, offering enhanced cycling stability at various current densities.
Archer et al. used an innovative approach of inducing epitaxial Zn electrodeposition on a horizontally aligned graphene surface.57 Taking advantage of the fact that graphene has a low lattice mismatch with Zn, the authors were able to design a surface where the basal plane of graphene is aligned parallel to the substrate surface on a macroscopic scale (Fig. 6e). This allows Zn deposition to occur in an epitaxial fashion, exhibiting preferential growth of the (002) plane as evidenced by the XRD results (Fig. 6f). Upon subjecting the electrically formed anode to plating/stripping tests, high coulombic efficiencies of >99% over 1000 cycles, along with an extended cycle life when paired with MnO2 cathodes were observed (Fig. 6g). These results have significant implications where Zn plating is concerned. Dendritic Zn usually arises from localized growth during electrochemical operation. However, if the manner in which Zn deposits at the surface can be manipulated on a microscopic scale (Fig. 6h), such undesirable forms of growth can be delayed or even prevented outright to guarantee high reversibility.
These four investigations all have one thing in common: the physical/chemical traits of the host influence the manner in which Zn is electrodeposited during the initial sequence. The cases introduced above employ graphite fiber, annealed ZIF-8, Cu mesh, and meticulously aligned graphene-steel substrates to achieve this purpose. Despite the different substrates in all cases, the electrochemical performance results indicate that regulating the initial deposition of Zn is key to ensuring high reversibility in the following cycles. Developing a host with chemical affinity with Zn and/or favorable form factors appears to be a promising direction in this regard.
Fig. 7 (a) A schematic illustration of the “electro-healing” strategy. (b) Galvanostatic voltage profiles of Zn symmetric cells with (magenta) and without (dark green) a healing step at different current densities (top: 7.5 mA cm−2, bottom: 10 mA cm−2). Reprinted with permission from ref. 58. Copyright 2019, Wiley-VCH. |
The breadth of Zn anode-related investigations spans across a wide spectrum of strategies. The problem can certainly be tackled from many angles, but the common goal is straightforward: high reversibility. Two factors stand out as key players in achieving this objective. First, the manner of deposition dictates the presence of dendritic growth. Non-uniform deposition is at the heart of the notorious dendrite problem; localized growth leads to protrusions that are often characterized as dendrites. Inducing uniform deposition from the beginning is an obvious solution, but this is easier said than done. A majority of the summarized investigations attempt to do so from various angles such as nuclei pre-formation, electrolyte additives, and high surface area hosts. Their effects have been demonstrated through improved performance and stability, highlighting the importance of achieving a continuous, uniform manner of Zn deposition for long-lasting Zn anodes. Second, the presence of water offers an interesting perspective in using metallic Zn foil in aqueous environments. While water is an essential component as the medium for ionic conduction, its activity at the metal/electrolyte interface appears to affect the manner in which Zn electrodeposition occurs. The two previously discussed articles43,49 are a testament to this. High concentration electrolytes can effectively suppress the solvation of Zn2+ cations by water molecules, replacing them with anions instead. Anion-solvated Zn2+ ions migrate and plate onto the anode surface, excluding the effect of bulk water during electrodeposition. This induces highly compact, uniform deposition that has a positive impact on the corresponding electrochemistry. The potentially adverse effect of water can be observed in another article, where a polyamide layer infused with Zn triflate salt is coated on the Zn surface to minimize its exposure to the aqueous electrolyte while ensuring ionic conductivity. It is claimed that this coating layer “sieves” the water molecules as Zn2+ ions migrate toward the surface, leading to a dense Zn film rather than the commonly observed dendritic morphology. Thus, two important factors must be considered for future research initiatives: (i) deposition uniformity and (ii) water activity.
Cathode | Avg. V (V vs. Zn/Zn2+) | Avg. Q (mA h g−1) | Current density (A g−1) | Mass loading (mg cm−2) | Theoretical Zn (mg) | EDtheoretical (W h kg−1) | ED50μm-Zn (W h kg−1) | ED250μm-Zn (W h kg−1) | Ref. |
---|---|---|---|---|---|---|---|---|---|
a The anode mass loading is balanced with the cathode by using Zn powder instead of foil. | |||||||||
Zn0.25V2O5·nH2O | 0.81 | 282 | 0.3 | 6.0 | 2.334 | 170 | 33.1 | 7.31 | 13 |
ZnMn2O4 | 1.35 | 150 | 0.05 | 1.08 | 0.4794 | 167 | 10.8 | 2.21 | 31 |
α-MnO2 | 1.44 | 260 | 0.308 | 3.0 | 1.076 | 284 | 29.2 | 6.09 | 16 |
Na2V6O16·3H2O | 0.80 | 341 | 0.5 | 2.653 | 1.248 | 193 | 19.01 | 3.929 | 59 |
Mn-VOx | 0.75 | 371 | 0.5 | 3.5 | 1.792 | 192 | 25.03 | 5.26 | 60 |
δ-MnO2 (birnessite) | 1.5 | 350 | 0.1 | 2.0 | 0.9675 | 368 | 28.07 | 5.72 | 17 |
Zn0.3V2O5·nH2O | 0.80 | 426 | 0.2 | 2.0 | 1.176 | 224 | 18.22 | 3.714 | 61 |
ZnHCF | 1.7 | 65 | 0.06 | 8.0 | anode: 0.7a | 102 (actual) | 62 | ||
Na0.33V2O5 | 0.7 | 276 | 0.2 | 1.5 | 0.5712 | 144 | 7.85 | 1.584 | 63 |
CoFe(CN)6 | 1.75 | 173 | 0.3 | n/a, assume 2.0 | 0.4774 | 250 | 16.19 | 3.30 | 64 |
VO2 (B) | 0.75 | 357 | 0.1 | n/a, assume 2.0 | 0.9851 | 187 | 14.31 | 2.918 | 14 |
LiV2(PO4)3/C | 1.3 | 42-Stack pouch cell | 156 (actual) | 65 | |||||
β-MnO2 | 1.35 | 258 | 0.2 | 2.0 | 0.7119 | 265 | 18.6 | 3.8 | 18 |
δ-MnO2−x | 1.5 | 345 | 0.2 | 1.0 | 0.421 | 364 | 12.6 | 2.51 | 66 |
NaCa0.6V6O16·nH2O | 0.75 | 347 | 0.1 | 1.1 | 0.5266 | 183 | 7.84 | 1.57 | 67 |
Cu3(HHTP)2 | 0.80 | 191 | 0.1 | 2.0 | 0.528 | 124 | 8.17 | 1.665 | 68 |
MnO2H0.16-(H2O)0.27 | 1.35 | 236 | 0.1 | 2.5 | 0.814 | 247 | 21.01 | 4.329 | 69 |
p-Chloranil | 1.1 | 170 | 0.0434 | 2.4 | 0.563 | 155 | 11.87 | 2.44 | 70 |
Li–V2O5·nH2O | 0.7 | 470 | 0.5 | 0.735 | 0.477 | 209 | 6.69 | 1.327 | 71 |
PANI–MnO2 | 1.5 | 280 | 0.2 | 2.0 | 0.7726 | 313 | 22.5 | 4.58 | 72 |
Calix[4]Quinone | 1.0 | 335 | 0.02 | 2.5 | 1.156 | 238 | 22.1 | 4.55 | 73 |
H2V3O8 | 0.7 | 400 | 0.1 | 1.2 | 0.6623 | 188 | 9.18 | 1.84 | 21 |
V6O13 | 0.7 | 360 | 0.2 | 1.25 | 0.6209 | 175 | 8.59 | 1.72 | 15 |
MgxV2O5·nH2O | 0.7 | 330 | 0.1 | 4.2 | 1.912 | 165 | 24.50 | 5.225 | 74 |
V2O5 | 0.72 | 460 | 0.5 | 2.0 | 1.269 | 212 | 17.7 | 3.61 | 75 |
(1) The weights of the electrode active material are the only factors considered; the cell casing, packaging, separator, current collector, etc. are excluded from these calculations.
(2) Active material loading levels are used as reported by the authors; if an approximate range is given, the average value is taken as the loading. If this information is missing, a loading level of 2.0 mg cm−2 is assumed.
(3) The average operating voltage is taken as reported by the authors; if not available, it is arbitrarily taken as the approximate mid-point voltage of the galvanostatic voltage profile.
(4) Two types of commercial Zn foil are weighed and used for these calculations: (i) 1.2 cm in diameter, 0.25 mm thickness: 0.205277 g and (ii) 1.2 cm in diameter, 0.05 mm thickness: 0.040045 g.
(5) The following equation is used to calculate the theoretical amount of Zn for 100% efficiency:
(6) The following equation is used to calculate the energy density:
The results of these calculations are tabulated in Table 1. Despite the rough manner in which these calculations were performed (in terms of selecting average voltage, capacity, and loading), they point to the vital role of the Zn anode with respect to the energy density. Clearly, the cathode mass loading and average voltage are key factors. However, the weight of the anode cannot be discounted. In fact, the type of Zn metal foil used influences these values by order(s) of magnitude, making any attempts to increase voltage, capacity, or loading irrelevant. It is no secret that commercial Zn foil is employed for investigating potential cathode materials. This is reasonable when the cathode is the sole focus of an investigation. Unfortunately, most studies report energy densities that are solely based on the weight of the cathode, which makes them appear to be competitive with conventional LIBs. However, the calculations in Table 1 suggest otherwise; one should be wary of being misled by certain calculations and heed the impact of the Zn anode on energy density.
wn = w0xn−1 |
Despite its simple nature, this equation can be used to calculate the percentage of remaining “active” Zn after n cycles at x% efficiency. The detailed calculation results are given in Table 2, where the coulombic efficiency and cycle intervals have been pre-defined for convenience. In addition, the coulombic efficiencies and depth-of-discharge (DOD) calculations for some investigations are provided in Table 3 for reference. It should be noted that some articles do not provide enough information for DOD calculations or exact efficiency values.
Coulombic efficiency (%) | % Zn after 50 cycles | % Zn after 100 cycles | % Zn after 500 cycles | % Zn after 1000 cycles | % Zn after 10000 cycles |
---|---|---|---|---|---|
90 | 0.57 | 0 | 0 | 0 | 0 |
92 | 1.68 | 0.03 | 0 | 0 | 0 |
95 | 8.10 | 0.62 | 0 | 0 | 0 |
98 | 37.2 | 13.5 | 0 | 0 | 0 |
99 | 61.1 | 37.0 | 0.66 | 0 | 0 |
99.5 | 78.2 | 60.9 | 8.20 | 0.67 | 0 |
99.9 | 95.2 | 90.6 | 60.7 | 36.8 | 0 |
99.99 | 99.5 | 99.0 | 95.1 | 90.5 | 36.8 |
Strategy | Current density (mA cm−2) | Areal capacity (mA h cm−2) | C.E. (%) | Zn thickness (or mg cm−2) | DODa (%) | Ref. |
---|---|---|---|---|---|---|
a In most cases, except for ref. 49 (polyamide coating) where the DOD value was explicitly stated, the DOD values were calculated based on the information given in the manuscript. b Host-based strategies do not require Zn thickness levels for DOD calculations. c Some reports only state the approximate coulombic efficiency value, hence the ‘∼’ sign. | ||||||
Polyamide coating | 0.4 | 0.4 | 95.12 | 20 μm | 85 | 49 |
High concentration electrolyte | 1 | 0.1 | 99.7 | n/a | 43 | |
Epitaxial graphene substrate | 40 | 3.2 | 99.7 | 50b | 57 | |
Polyacrylamide additive & Cu mesh | 20 | 5 | ∼100 | 80b | 34 | |
Triethylphosphate additive | 0.5 | 2.5 | 99.68 | 250 μm | 3.4 | 33 |
Sodium dodecylbenzene sulfonate additive | n/a | 200 μm | 0.2 | 38 | ||
Au-NP coating | 0.5 | 0.5 | 97.1 | 20 μm | 17 | 45 |
Graphite fiber host | 1 | 1 | ∼96c | 16.7b | 53 | |
Ni-triflate additive | 0.2 | 0.2 | 99 | n/a | 37 | |
3 M Zn-triflate | Cyclic voltammetry | ∼100c | n/a | 31 | ||
Zn(TFSI)2–acetamide | 0.5 | 1 | 98 | 20 μm | 35 | 40 |
Polyethyleneamine additive | 1.6 | 3.2 | 95 | n/a | 35 | |
Carbon powder mixture | n/a | Zn 1.8 mg cm−2, MnO2 5.4 mg cm−2 | 59 | 46 | ||
ZIF-8 host | 2 | 1 | 99.7 | 20b | 54 |
The calculations in Table 2 speak to the strong relationship between plating/stripping efficiency and cycle life. For example, comparing the two cases where efficiency levels are 99.9% and 99.99%, the percentage of remaining Zn after 1000 cycles differs by ∼54 percentage points. From a commercial standpoint, the criterion for a battery with satisfactory performance is 80% capacity retention after 1000 cycles. If an AZIB's cycle life were to be predominantly dependent on the reversibility of the Zn anode—which could very well be the case—the coulombic efficiency to guarantee this condition would have to be 99.9777%. Under more lenient conditions, say 60% retention after 500 cycles, this number drops to 99.9%, which is still a formidable challenge in metal plating/stripping tests.
The key to comprehending the ramifications of these calculations lies in their context. With any battery system, one must decide on the minimum performance requirements tailored to its applications (e.g. power drills, smartphones, tablet PCs, electric vehicles, etc.). This is usually given by capacity retention at a certain cycle number. As illustrated above, this criterion determines the threshold coulombic efficiency, allowing one to determine the amount of Zn needed at the anode, which ultimately affects the gravimetric energy density. The weight of the anode is a key metric with respect to energy density, but it should also be stressed that the target performance of a cell must be taken into consideration. Therefore, while minimizing the anode undoubtedly increases energy density levels, this should be done in conjunction with regard for target performance levels of that specific cell.
In this context, strategies for minimizing Zn weight are essential for maximizing energy density. As reversibility plays a crucial role in weight reduction, host development is a good place to start. Assuming a reliable degree of reversibility, the amount of Zn can be customized with electrodeposition simply by designating a specific areal capacity value. This can be extended to an interdisciplinary approach, whereby integrating highly efficient hosts with strategies such as using electrolyte additives could have the potential to achieve a breakthrough in performance for AZIBs.
AZIBs are currently faced with the daunting challenge of being compared to existing systems such as LIBs. However, the growing need for diverse energy storage solutions calls for a wide spectrum of research initiatives in addition to well-established ones. In particular, as AZIBs show promise for grid-scale energy storage applications such as ESSs, strategies should be formulated in such a way that they target the needs of this market, some of which are safety, long cycle life (maintenance costs), reasonable energy density, and high rate capability. High performance Zn anodes are key to satisfying such needs, as shown by the critical impact of efficiency and weight on cycle life and energy density. Therefore, considering the commercial value of AZIBs, future research should be directed towards this path along with more in-depth studies of viable cathode candidates. In time, such an integrated approach will advance AZIBs to the border between academia and industry, propelling their potential commercialization based on a long history of experience with primary Zn batteries and pre-established manufacturing processes and know-how of the current rechargeable battery industry.
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