Xian
Chen‡
,
Liang
Wang‡
,
Feng
Ma
,
Tanyuan
Wang
,
Jiantao
Han
,
Yunhui
Huang
and
Qing
Li
*
State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China. E-mail: qing_li@hust.edu.cn
First published on 12th October 2020
Antimony (Sb) based materials are regarded as promising anode materials for Li-ion batteries (LIBs) because of the high capacity, appropriate working potential, and earth abundance of antimony. However, the quick capacity decay due to the huge volume expansion during the cycling process seriously hinders its practical applications. Here, a nanocomposite of core@shell Sb@Sb2O3 particles anchored on 3D porous nitrogen-doped carbon (3DNC) nanosheets is synthesized by freeze drying and sintering in a reducing atmosphere. Structural characterization shows that the developed Sb@Sb2O3/3DNC electrode has a high surface area (839.8 m2 g−1) and unique Sb–O–C bonding, both contributing to the excellent electrochemical performance. The initial charge and discharge specific capacities of the Sb@ Sb2O3/3DNC anode in LIB tests are 1109 mA h g−1 and 1810 mA h g−1, respectively. Also, it shows a charge capacity of 696.9 mA h g−1 after 500 cycles at 1 A g−1 and 458 mA h g−1 at a current density of 5 A g−1. Moreover, the assembled Sb@Sb2O3/3DNC‖LiNi0.6Co0.2Mn0.2O2 battery exhibits a discharge capacity of more than 100 mA h g−1 after 25 cycles at 100 mA g−1. The synthetic method can be extended to obtain other nanocomposites of metal and carbon materials for high-performance energy storage devices.
Unfortunately, the relatively low electron-conductivity of Sb and large volume expansion (150% from Sb to Li3Sb) upon the charge/discharge process lead to particle pulverization and loss of electrical contact along with rapid capacity decay, which hinder the practical applications of Sb-based materials in LIBs.9–13
In order to solve these issues, various efforts such as engineering the electrode structure and introducing buffer layers into Sb-based anodes have been made.14–16 For instance, Sb2O3/reduced graphene oxide (Sb2O3/rGO) nanocomposites exhibited improved electrochemical performance as anodes in both LIBs and sodium ion batteries (SIBs).17 A 3D nest-shaped Sb2O3/rGO composite was reported by wet chemistry as an anode material for LIBs and delivered a high capacity of 562 mA h g−1 after 100 charge/discharge cycles, corresponding to 63% retention of initial capacity.18 Nitrogen-doped reduced graphene oxide-bonded Sb nanoparticles (Sb/N-rGO) were synthesized by ball-milling nitrogen/Sb precursors and subsequent pyrolysis treatment, which showed a reversible capacity of 304.8 mA h g−1 at 5 A g−1 and 90.7% capacity retention after 500 cycles at 0.1 A g−1 for SIBs.19 Based on these previous studies, rationally designed Sb/Sb2O3 nanostructures combined with graphene buffer layers can significantly improve the electrochemical performance of Sb-based materials. However, Sb or Sb2O3 nanoparticles tend to aggregate during high-temperature pyrolysis and the interaction between the metal and the buffer layers is quite weak, leaving room for further development of Sb-based electrodes for electrochemical energy storage.
Here, with the help of the complexation between sodium alginate (SA) and Sb3+, core@shell Sb@Sb2O3 particles anchored on 3D porous nitrogen-doped carbon nanosheets (Sb@Sb2O3/3DNC) are developed and employed as anode materials for LIBs. The Sb@ Sb2O3 nanoparticles (∼30 nm in diameter) are uniformly distributed on the 3D N-doped carbon nanosheets due to the SA–Sb3+ complexation, which strongly stabilizes Sb against agglomeration during pyrolysis. The generated Sb–O–C chemical bonds could facilitate electron transformation between Sb@Sb2O3 and the carbon matrix, and the abundant void spaces of the 3D continuous conducting network could accommodate the volumetric expansion of Sb@Sb2O3 during Li-ion insertion/extraction. As a result, the developed Sb@Sb2O3/3DNC is endowed with excellent electrochemical performance in LIBs, showing a charge capacity of 696.9 mA h g−1 after 500 cycles at 1 A g−1 and 458 mA h g−1 at 5 A g−1, which outperforms most of the reported Sb-based LIB anodes.17,18,20–22
The crystal structures of the prepared samples are characterized by XRD. As shown in Fig. 2a, all diffraction peaks of Sb@Sb2O3/3DNC and Sb@Sb2O3/C can be indexed to metallic Sb (JCPDS card no. 35-0732) and cubic senarmontite Sb2O3 (JCPDS card no. 43-1071). The peak intensity of Sb@Sb2O3/C is relatively weaker than that of Sb@Sb2O3/3DNC, suggesting the smaller particle size. As for the Sb/3DNC and 3DNC samples, it is obvious that Sb2O3 shells can be etched away by 1.0 M H2SO4 while Sb@Sb2O3 nanoparticles can be completely leached by 6.0 M H2SO4. The NC and 3DNC samples exhibit only a broad peak at ∼26° arising from the crystal plane of graphite, suggesting that the amorphous carbon is slightly graphitized under high temperature and no Sb-related particles exist in the samples. The percentage of carbon and Sb-based active materials was determined by TGA in air. As illustrated in Fig. 2b, the weight loss around 5% before 300 °C is due to the water evaporation of the materials. With temperature increasing, there is a sharp decrease of weight between 300 °C and 450 °C, which can be ascribed to the oxidation of carbon in air. The results show that the total mass loading of Sb@Sb2O3 is less than 9.41% for Sb@Sb2O3/3DNC. The relatively low content of Sb-based materials could reduce the effect of volume change and benefit the structural stability during charge/discharge processes.
Fig. 2 (a) XRD patterns of NC, Sb@Sb2O3/C, Sb@Sb2O3/3DNC, Sb/3DNC, and 3DNC. (b) TGA curve of the Sb@Sb2O3/3DNC sample in air. |
The morphology and structure of Sb@Sb2O3/3DNC were investigated by SEM and TEM. As shown in Fig. 3a and b, the material shows a continuous 3D porous network structure composed of nanosheets with the thickness of 12–20 nm. TEM images (Fig. 3c and d) indicate that Sb@Sb2O3 particles are uniformly distributed on the 3DNC nanosheets with an average size of ca. 30 nm likely due to the stabilization effect of SA–Sb3+ complexation. HRTEM was conducted to further investigate the micro-structure of Sb@Sb2O3/3DNC (Fig. 3e and f). From Fig. 3e the core and shell of a representative Sb@Sb2O3 particle can be clearly observed by the distinct Z contrast and discernible grain boundary. Specifically, the shell with the thickness of ∼5–11 nm displays clear lattice fringes with d-spacing of 0.322 nm, which can be assigned to the (222) plane of Sb2O3, while the core reveals a lattice fringe distance of 0.229 nm, attributable to the (210) plane of Sb (Fig. 3f). As shown in Fig. S2,† the Sb2O3 shells and Sb@Sb2O3 nanoparticles are removed in the case of Sb@Sb2O3/3DNC after 1.0 M and 6.0 M H2SO4 treatments, respectively. EDX elemental mappings (Fig. S1a†) further reveal that C, N, and Sb are homogeneously distributed throughout the selected particle. In contrast, O is much concentrated on the shell compared to the core area, confirming the existence of the core@shell structure. Additionally, the detection of N demonstrates the successful N-doping into the carbon nanosheets and the content is about 3.62 at% as measured by EDX (Fig. S1b†). We have also studied the effect of the synthetic conditions on the morphologies of the final samples (Fig. S3†). It is apparent that Sb@Sb2O3/3DNC-EV prepared by solution evaporation instead of freeze-drying (Fig. S3b†) exhibits nanosheet morphology but with a much less porous structure than Sb@Sb2O3/3DNC. As for the samples without the addition of NaCl, they exhibit irregular aggregated or stacked structures regardless of whether the solution is evaporated (Fig. S3c†) or freeze-dried (Fig. S3d†). Hence, it indicates that the presence of the NaCl template and the freeze drying method can benefit the formation of a 3D continuous porous structure. Moreover, synthesis in the absence of Sb or cyanamide somehow inhibits the formation of 3D porous structures, as evidenced in the SEM images of NC (Fig. S3e†) and Sb@Sb2O3/C (Fig. S3f†), respectively. Fig. S3g and h† show the morphologies of Sb/3DNC and 3DNC, respectively. It is noted that H2SO4 etching will affect the morphologies to some extent but the 3D porous structures can be retained.
XPS was employed to characterize the surface electronic states of the developed materials. Fig. 4a displays the XPS survey spectra of Sb@Sb2O3/3DNC, in which the signals of Sb, O, N, and C can be clearly observed. The high-resolution C 1s XPS spectrum of Sb@Sb2O3/3DNC (Fig. 4b) can be deconvoluted into three peaks. The peak at 288.6 eV is associated with C–N bonding, while the other two peaks with binding energies of 285.5 eV and 284.6 eV can be assigned to C–C and CC bonds,23 respectively. Three dominant peaks corresponding to graphitic, pyrrolic, and pyridinic N can be identified in the high-resolution N 1s XPS spectrum (Fig. 4c),24 among which the content of pyrrolic N is the highest. It is reported that doping pyrrolic and pyridinic N into carbon would promote the electron-conductivity and introduce plenty of defects as active sites for Li+ insertion/extraction, thereby improving the electrochemical performance.23–25 Interestingly, the interaction between Sb and the 3DNC matrix can be observed from the high-resolution Sb 3d and O 1s XPS spectra (Fig. 4d), where the peak at 534 eV can be assigned to the Sb–O–C bond.26 Such an interaction may possibly facilitate the electron transfer between Sb@Sb2O3 and the carbon matrix, leading to enhanced electrochemical performance. On the other hand, the carbon matrix can also protect Sb@Sb2O3 nanoparticles during electrochemical tests, which may result in better rate performance and cycle stability.
Fig. 4 (a) XPS survey spectra and high resolution (b) C 1s, (c) N 1s, (d) O 1s and Sb 3d XPS spectra of Sb@Sb2O3/3DNC. |
Fig. 5 displays the N2 adsorption–desorption isotherms and the corresponding pore size distributions of Sb@Sb2O3/3DNC and NC. The BET surface area of Sb@Sb2O3/3DNC is 839.8 m2 g−1, far larger than that of the sample without adding SbCl3 in the synthetic process (NC: 114.4 m2 g−1), even though both of them present a large amount of micropores with a diameter of ∼2 nm. It demonstrates that the introduction of Sb3+ during the calcination process can greatly increase the specific surface area of materials, which may not only facilitate the penetration of the electrolyte into the electrode to improve the mass transport kinetics but also offers an extra area to accommodate volume changes during charge/discharge cycles.
Fig. 5 N2 adsorption–desorption isotherms and pore size distributions of (a) Sb@Sb2O3/3DNC and (b) NC. |
In order to provide further insights into the structure–performance correlation of the developed Sb@Sb2O3/3DNC anode, the rate and cycle performance of different control samples were evaluated (Fig. 6). Notably, Sb@Sb2O3/3DNC demonstrates the best electrochemical performance among all the samples, with a discharge capacity of 304.3 mA h g−1 at 5 A g−1 and 690.4 mA h g−1 after 400 cycles at 1 A g−1. In contrast, Sb@Sb2O3/C exhibits relatively low capacity (262 mA h g−1 at 5 A g−1) and poorer cycling stability (502 mA h g−1 after 400 cycles at 1 A g−1), indicating that the introduction of N can effectively enhance the reversible capacity and rate capability. On the other hand, the electrochemical performance of NC (145.8 mA h g−1 at 5 A g−1 and 502.3 mA h g−1 after 400 cycles at 1 A g−1) is much poorer than that of 3DNC with the removal of Sb@Sb2O3 (247 mA h g−1 at 5 A g−1 and 559 mA h g−1 after 400 cycles at 1 A g−1), which may be attributed to the possible larger specific surface area of 3DNC resulting from acid treatment. In addition, Sb@Sb2O3/3DNC and Sb/3DNC show excellent and comparable rate performance. From the first five active cycles at low current density in Fig. 6c, the sample without the Sb2O3 shell, owing to 1.0 M H2SO4 etching, experiences a relatively faster capacity loss and its reversible capacity remains at 550 mA h g−1 after 400 cycles, lower than that of Sb@Sb2O3/3DNC (650 mA h g−1). We speculate that it is not only due to the higher theoretical capacity of Sb2O3 than Sb, but also the synergistic effect between the two components that can accommodate the volume expansion as well as the Sb–O–C structure which facilitates the electron transfer between Sb@Sb2O3 and the carbon matrix. The thin coating of Sb2O3 is partly reduced to the Sb/Li2O nanocomposite during charge, and the amorphous phase Li2O can act as a buffer to relieve the volume change of Sb during cycling.27,34 This unique structure endows the materials with better electrochemical performance than most of the Sb-based LIB anodes reported so far.17,18,20–22 The Sb@Sb2O3/3DNC sample synthesized with the NaCl template and by freeze-drying presents the best electrochemical performance with the highest capacity and long-term stability (Fig. S6†), which can be attributed to the 3D porous network structure and high specific surface area of the sample.
Fig. 6 (a and b) Rate capability and (c) cycling performance of the NC, Sb@Sb2O3/C, Sb@Sb2O3/3DNC, Sb/3DNC, and 3DNC. |
To further explore the capability of the prepared Sb@Sb2O3/3DNC electrode in the practical application of LIBs, a full cell was assembled using Sb@Sb2O3/3DNC and NCM622 as the anode and cathode, respectively. The electrochemical performance of the full cell is tested and the results are displayed in Fig. 8. The obtained voltage profiles are within the voltage window of 2.0 to 4.5 V in the second to the fourth charge and discharge processes, and there is a voltage plateau at ca. 2.6 V in the discharge curve (Fig. 8a). Moreover, the cycling performance of the Sb@Sb2O3/3DNC‖NCM622 full cell is presented in Fig. 8b and the specific capacity is calculated based on the mass of the cathode. It should be noted that a discharge capacity of 100 mA h g−1 could be maintained after 25 cycles at a current density of 100 mA g−1, suggesting that Sb@Sb2O3/3DNC is a potentially promising anode material in realistic LIBs.
Footnotes |
† Electronic supplementary information (ESI) available. See DOI: 10.1039/d0na00711k |
‡ These authors contributed equally to this work. |
This journal is © The Royal Society of Chemistry 2020 |