Open Access Article
Jake L.
Nicholson
a,
Antoine C.
Gravet
a and
Quentin
Michaudel
*ab
aDepartment of Chemistry, Texas A&M University, College Station, Texas 77843, USA. E-mail: quentin.michaudel@chem.tamu.edu
bDepartment of Materials Science and Engineering, Texas A&M University, College Station, Texas 77843, USA
First published on 8th May 2025
Polylactide (PLA) is a commercial and sustainably sourced aliphatic polyester but its applications have been limited by its low toughness. The insertion of a rubbery segment within the PLA backbone is among the promising strategies to enhance the mechanical properties of PLA while retaining sustainability. Herein, we disclose a catalytic stereoretentive ring-opening metathesis polymerization process to access high molar mass (Mexpn up to 127.9 kg mol−1) all-cis telechelic polycyclooctene (PCOE) at low catalyst loadings. The use of cis-1,4-diacetoxy-2-butene as a chain-transfer agent in the presence of stereoretentive dithiolate Ru carbenes afforded precise control over the cis content, the molar mass, and the introduction of acetoxy chain ends. Subsequent hydrolysis of the acetoxy motifs followed by chain extension via ring-opening polymerization of D,L-lactide yielded high molar mass (Mexpn up to 105.0 kg mol−1) all-cis PLA ABA triblock copolymers. The influence of the molar mass of the all-cis PCOE over the thermal and mechanical properties of the ABA triblock was investigated.
PLA is a recyclable aliphatic polyester most commonly synthesized from ring-opening polymerization (ROP) of lactide, a cyclic dimer of lactic acid which is abundantly produced by fermenting dextrose extracted from renewable agricultural resources such as corn.13 Despite successful commercialization, PLA is known to suffer from brittleness which hinders its use in other applications that require mechanical toughness (i.e. higher impact strength and/or elongation).14 While several strategies have been employed to increase its toughness including the addition of plasticizers15 and polymer blends,16 the incorporation of a rubbery middle block is an attractive approach to increase the elasticity of PLA first reported by Hillmyer and coworkers (Fig. 1b).17 While the seminal synthetic route was based on a non-stereoselective ROMP, our ADMET approach enabled synthesis of either a cis- or a trans-rich middle block to further probe the impact of the cis/trans content on the ABA triblock properties (Fig. 1c). The trans-rich triblock copolymer (89% trans) exhibited a higher glass-transition temperature (Tg) than its all-cis counterpart (Tg,trans = 44 °C vs. Tg,cis = 32 °C) and displayed semi-crystalline behavior, in contrast to the amorphous character of the all-cis material. Additionally, although both triblock copolymers had a significantly lower reduced Young's modulus (Er) compared to native PLA—indicating a lower stiffness of the material—the all-cis triblock had the lowest of the series. While this study holds promise for the design of PLA with enhanced properties, the step-growth nature of ADMET limited the molar mass obtained for the middle polyalkenamer block (Mn = 3.3 kg mol−1) and prevented the investigation of the impact of the length of the middle block. Additionally, relatively high loadings were required (1 mol%) for the stereoselective catalyst,18 which remains more expensive than commonly used Grubbs catalysts.19
Herein, we report the synthesis of all-cis polycyclooctene (PCOE) via a catalytic stereoretentive ROMP of cis-cyclooctene (cis-COE) in the presence of cis-1,4-diacetoxy-2-butene (cis-DAB), a commercially available chain transfer agent (CTA), and its application toward the synthesis of PLA-PCOEcis-PLA triblock copolymers through the preparation of a telechelic middle block with predictable and high molar masses (up to 127.9 kg mol−1). Hydrolysis of the acetoxy chain ends followed by ring-opening polymerization (ROP) of D,L-lactide enabled synthesis of high molar mass all-cis ABA triblock copolymers (Mn up to 105.0 kg mol−1). The thermal and mechanical properties of the high molar mass polymers were then compared to those of the smaller analogous polymers previously reported by our group. The ability to synthesize high molar mass polymers at lower catalyst loadings should enable broader adoption of this method for the future development of recyclable plastics with desirable physical properties.
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1 monomer-to-catalyst loadings. To help reduce the formation of undesired cyclic oligomers, polymerizations were performed at an increased monomer concentration (C = 2 M). As a benchmark of the stereoselectivity, dichloro Grubbs 2nd (Ru-1) and 3rd generation (Ru-2) delivered PCOE in benzene with low cis contents (20% and 16%, respectively) and dispersities over 2 in both cases (Table 1, Entries 1 and 2). Additionally, the discrepancy between theoretical and experimental molar masses determined via size exclusion chromatography (SEC) analysis in THF using polystyrene standards may be caused by the poor solubility of trans-rich PCOE. When cyclometalated Ru-3a was employed, cis-COE conversion reached 41%, affording PCOE with an enhanced cis content (42%). However, the resulting polymer was too insoluble in THF to allow for SEC analysis (Table 1, Entry 3). This result is in line with reported unsuccessful polymerizations of cis-COE with Ru-3a.21,22 As described in this prior study, the low strain energy of cis-COE is likely to blame as Grubbs and coworkers successfully polymerized trans-COE (with a higher ring strain energy of 16.7 kcal mol−1)20 with Ru-3a albeit with only a modest PCOE cis content of 70%. While previous reports have shown better cis contents with increasing steric bulk of the NHC ligand in cyclometalated catalysts,4,12 switching to bulkier Ru-3b bearing a 2,6-diisopropylphenyl (DIPP) ligand did not result in a higher cis content (Table 1, Entry 4). Moreover, only 11% conversion was achieved suggesting poorer catalyst activity, likely a result of increased steric hindrance around the Ru carbene. The somewhat surprising lack of solubility of the PCOE prepared with Ru-3a and Ru-3b—despite low monomer conversion—may suggest the formation of large polymers via uncontrolled ROMP. This could arise from partial catalyst initiation, leading to a small number of growing chains, and/or from the high reactivity of the 14-electron propagating carbene following the loss of the isopropoxy chelate during initiation as previously described.21 The persistence of the purple color characteristic of Ru-3a and Ru-3b during these polymerizations is consistent with incomplete catalyst initiation. Gratifyingly, stereoretentive dithiolate catalysts Ru-4a and Ru-4b were found to provide conversions similar to those obtained with dichloro Ru-1 and Ru-2, while favoring cis linkages (97% and 72% cis content, respectively; Table 1, Entries 5 and 6). Both catalysts produced polymers with significantly narrower dispersities than Ru-1 and Ru-2, albeit with poor matching between predicted and experimental molar masses. Although the lower cis-selectivity delivered by Ru-4b containing a bulkier NHC remains unclear, both Ru-4a and Ru-4b were selected for the development of a catalytic stereoretentive ROMP due to their higher stereoselectivity22 and overall control compared to cyclometalated catalysts Ru-3a and Ru-3b.
| Entry | Catalyst | Time (h) | % Conv. | M theon (kg mol−1) | M expn (kg mol−1) | Đ | % cis |
|---|---|---|---|---|---|---|---|
| a The resulting polymer was too insoluble for SEC analysis in THF. | |||||||
| 1 | Ru-1 | 1 | >99 | 33.1 | 16.2 | 2.36 | 20 |
| 2 | Ru-2 | 1 | >99 | 33.1 | 16.1 | 2.04 | 16 |
| 3 | Ru-3a | 24 | 41 | 13.6 | —a | — | 42 |
| 4 | Ru-3b | 24 | 11 | 3.7 | —a | — | 40 |
| 5 | Ru-4a | 1 | 98 | 32.5 | 107.8 | 1.52 | 97 |
| 6 | Ru-4b | 1 | >99 | 33.1 | 66.4 | 1.54 | 72 |
All initial catalytic ROMP screenings were performed under a nitrogen atmosphere at 40 °C in benzene using 150
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1
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0.05 monomer-to-CTA-to-catalyst loadings. In a typical experiment, the ruthenium catalyst was first reacted with the CTA for five minutes at 40 °C to generate the functional initiator prior to monomer addition. To minimize the formation of cyclic oligomers, all polymerizations were performed at a monomer concentration of 2 M. Since catalytic ROMP with stereoretentive catalyst has only been seldomly studied and only with norbornene derivatives that exhibit fast polymerization rates,29 dichloro catalysts Ru-1 and Ru-2 were first used to benchmark the reaction. Catalytic ROMP using Ru-1 resulted in a trans-rich polymer that was too insoluble in THF for SEC analysis (Table 2, Entry 1). Ru-2 also led to a trans-rich polymer, albeit with a slightly better solubility in THF that permitted SEC analysis, which revealed a broad dispersity of 2.23 yet a good match between theoretical and experimental molar masses (Table 2, Entry 2). Switching to stereoretentive catalyst Ru-4a afforded a polymer with 93% conversion and 97% cis content with close agreement between Mexpn and Mtheon and a significantly narrower dispersity than Ru-2 (Table 2, Entry 3). Interestingly, Ru-4b led to complete cis-COE conversion and the resulting soluble PCOE was shown to contain only cis linkages (>99% cis) (Table 2, Entry 4), a striking difference with the 72% cis alkenes obtained in absence of CTA cis-DAB (Table 1, Entry 6). Although the mechanistic origin of the notable enhancement in cis selectivity observed with Ru-4b in the presence of CTA cis-DAB (Fig. 2a) remains unclear, the improved monomer conversion, higher cis content, and narrower dispersity prompted us to select Ru-4b for the remainder of the study. Predictable control over polymer molar masses was achieved with monomer-to-CTA-to-catalyst loadings up to 1000
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1
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0.05 (Table 2, Entries 5–7 and Fig. 2b) while maintaining >99% cis selectivity. The efficacy of this approach was demonstrated through the synthesis of acetoxy-functionalized, telechelic all-cis PCOE with an experimental Mn of 127.9 kg mol−1 and complete cis-COE conversion after 1 hour, which was achieved using a catalyst loading 200 times lower (relative to monomer concentration) than that required by our previous cis-selective ADMET method that only afforded small telechelic PCOE (Mn of 3.3 kg mol−1 after 48 hours).12
| Entry | Catalyst |
cis-COE : cis-DAB : Ru |
% Conv. | M theon (kg mol−1) | M expn (kg mol−1) | Đ | % cis |
|---|---|---|---|---|---|---|---|
| a The resulting polymer was too insoluble for SEC analysis in THF. | |||||||
| 1 | Ru-1 | 150 : 1 : 0.05 |
>99 | 16.8 | —a | — | 14 |
| 2 | Ru-2 | 150 : 1 : 0.05 |
>99 | 16.8 | 20.0 | 2.23 | 16 |
| 3 | Ru-4a | 150 : 1 : 0.05 |
93 | 15.4 | 18.9 | 1.72 | 97 |
| 4 | Ru-4b | 150 : 1 : 0.05 |
>99 | 16.8 | 28.7 | 1.62 | >99 |
| 5 | Ru-4b | 300 : 1 : 0.05 |
>99 | 33.5 | 41.6 | 1.68 | >99 |
| 6 | Ru-4b | 600 : 1 : 0.05 |
>99 | 66.8 | 85.0 | 1.62 | >99 |
| 7 | Ru-4b | 1000 : 1 : 0.05 |
>99 | 111.1 | 127.9 | 1.63 | >99 |
The degree of chain-end functionalization was determined through the synthesis of a smaller PCOE (Mtheon = 5.6 kg mol−1, Mexpn = 6.9 kg mol−1, Đ = 2.11, % cis = >99%) using a 50
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1 monomer-to-Ru-4b loading and ethyl vinyl ether (EVE) as the terminating agent. Interestingly, while a shorter reaction time of only 10 minutes at this catalyst loading gave a cis content >99%, leaving the polymerization for 60 minutes resulted in a cis content of only 23%, likely suggesting isomerization due to secondary metathesis reactions in the absence of a CTA. The 1H NMR spectrum was then compared to that of the PCOE synthesized via catalytic stereoretentive ROMP using a loading of 150
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1
:
0.05 cis-COE
:
cis-DAB
:
Ru-4b. Chain-end analysis of the polymer synthesized through traditional stereoretentive ROMP with Ru-4b revealed chemical shifts at 5.80 and 4.95 ppm corresponding to the vinyl (
CH2) chain-end as well as signals between 7.34–7.19, 6.40, and 5.65 ppm corresponding to the styrenyl chain-end with a 1
:
1 match of the integration values for each chain end (Fig. 2c). These assignments were also consistent with the assigned chemical shifts and integrations of a previous report using a ruthenium benzylidene initiator and ethyl vinyl ether terminating agent.31 Chain-end analysis of the all-cis PCOE synthesized via catalytic ROMP showed unique signals at 4.62 ppm and 5.69–5.48 ppm respectively corresponding to the acetoxy methylene and neighboring disubstituted alkenes, which is consistent with a telechelic PCOE containing identical acetoxy terminal groups (Fig. 2d). While peak overlap with the satellite peaks (1H–13C coupling) of the PCOE backbone precluded accurate integration of Ha's, the integration values for Hb's and Hc's support our assignment. Careful examination of the baseline in the 1H NMR spectrum of telechelic PCOE showed trace styrenyl and vinyl signals corresponding to a small number of chains that were either initiated by initiator Ru-4b rather than active functional initiator and/or terminated without the CTA (Fig. S1†). Integration analysis revealed that non-functionalized chain ends accounted for only 5% under the catalytic stereoretentive ROMP conditions, demonstrating the effectiveness of this method in producing a high proportion of telechelic polymers.
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1. HO-PCOEcis-OH (Mexpn = 28.8 kg mol−1) was observed to have better solubility in toluene, while D,L-lactide was significantly more soluble in DCM, so a 1
:
1 mixture of the two solvents was used in the optimized reaction conditions. While both organocatalysts afforded high monomer conversion (98%), DBU delivered PLA end blocks (Mexpn = 91.9 kg mol−1, Đ = 1.30 vs. Mexpn = 65.7 kg mol−1, Đ = 1.27 for TBD) closer to the expected value (Mexpn = 172.9 kg mol−1) (Fig. 3b). PLA homopolymerization initiation and/or premature termination by adventitious water trace likely explained the lower obtained molar masses.36,37
The thermal properties of the synthesized PLA-PCOEcis-PLA triblock copolymer, along with those of the precursor homopolymers, were characterized using thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). These properties were then compared to analogous polymers with smaller molar masses obtained previously with our cis-selective ADMET strategy.12 In addition to higher thermal decomposition temperatures (Td measured at 5% mass loss) for the larger molar mass AcO-PCOEcis-OAc and HO-PCOEcis-OH, the melting temperature (Tm) for AcO-PCOEcis-OAc increased by 31 °C (Tm = −9 °C for 3.3 kg mol−1vs. Tm = 20 °C for 28.7 kg mol−1) while the crystallization transition temperature (Tc) of HO-PCOEcis-OH increased by 35 °C (Tc = −39 °C for 3.3 kg mol−1vs. Tc = −4 °C for 28.8 kg mol−1). The larger polymers exhibited Tm's near room temperature, consistent with their physical appearance reversibly transitioning from a solid to a highly viscous melt under ambient conditions. Finally, the glass transition temperature (Tg) of PLA-PCOEcis-PLA increased by 22 °C with larger molar mass (Tg = 32 °C for 17.3 kg mol−1vs. Tg = 54 °C for 91.9 kg mol−1), a promising feature in packaging and fibers where a more rigid material is required over a broader temperature range. In addition to investigating thermal properties, nanoindentation was used to determine the Er and hardness (H) of the material using the standard Oliver and Pharr analysis from the unloading segments of the load–displacement curves.38 Scaling up the triblock copolymer synthesis provided PLA-PCOEcis-PLA with an Mexpn = 105.0 kg mol−1 and Đ = 1.28 which had an H of 0.137 GPa and Er of 3.55 GPa. While the Er was slightly higher than the smaller analogous triblock (Mexpn = 17.3 kg mol−1, Đ = 1.32, H = 0.138 GPa, Er = 3.0 GPa), both the H and Er were still significantly lower than PLA (Mexpn = 19.9 kg mol−1, Đ = 1.72, H = 0.19 GPa, Er = 4.7 GPa), indicating a lower stiffness of the material.12 Solvent casting of PLA-PCOEcis-PLA afforded a transparent plastic thin film, further demonstrating the potential of the material for packaging applications (Fig. 3c). Importantly, the hydrolytic lability of PLA enabled the recovery of the middle all-cis PCOE block, which suggests that this ABA triblock strategy would maintain the chemical recyclability of PLA.39,40
Footnote |
| † Electronic supplementary information (ESI) available. See DOI: https://doi.org/10.1039/d5fd00067j |
| This journal is © The Royal Society of Chemistry 2026 |